ENCORE / BRAVO SHOWER AND TUB DOOR INSTALLATION INSTRUCTIONS IMPORTANT DreamLine® reserves the right to alter, modify or redesign products at any time without prior notice. For the latest up-to-date technical drawings, manuals, warranty information or additional details please refer to your model’s web page on DreamLine.
This model is treated with DreamLine’s exclusive ClearMaxTM Glass technology. This is a specially formulated coating that prevents the build up of soap and water spots. Install the surface with the ClearMaxTM label towards the inside of the shower. Please note that depending on the model, the glass may be coated on either one or both surfaces. For best results, squeegee the glass after each use and dry with a soft cloth.
Preparation 1. Prior to installation, examine all boxes and packages for shipping damage and compare the piece count with your packing slip. After opening all boxes and packages read this introduction carefully. Check that all of the needed parts are included in the package by checking off the components on the “Detailed Diagram of Shower Door Components”.
Tools Level Silicone Tape Measure Metal File Pencil Power Drill Phillips Screwdriver Hammer Drill bit (Ø=5/16") Drill bit (Ø=1/8") Miter saw or Hacksaw NOTE: Unpack your unit carefully and inspect it. Lay it out and identify all parts using the detailed diagram and packing list in your manual as a reference. Before discarding the carton, check for small hardware bags that may have fallen to the bottom of the box. If any parts are damaged or missing, please contact DreamLineTM for replacement.
Detailed Diagram of shower door components The glass surface with the ClearMax™ label must be installed to face inside of the shower Parts List # 1 ITEM Wall Profile Qty 2pcs # 9 10 ITEM Ø8 Plastic Wall Anchor Qty 6pcs 2 3 Upper Guide Rail Door Glass 1pc 2pcs Countersunk Head Screw ST4.2×40 11 Truss Head Self-Tapping Screw 4.2x10 4pcs 4pcs 4 Wall Profile Bumpers 4pcs 12 Truss Head Self-Tapping Screw 4.2x16 2pcs 5 Guide Block 1pc 13 Truss Head Self-Tapping Screw 4.
Installation steps 1. Measure the finished opening width at the bottom and at the top (at the model height: 58’’ for tub or 76” for shower). Use these dimensions as “W” in step #2. Also check the threshold for level and the walls for plumb.
2. Using a miter saw or hacksaw, cut the Upper Guide Rail (#02) 1/16” shorter than the top dimension W from step #1. (W - 1/16“ = finished cut length L) ( see Fig 2a) The Bottom Guide Rail (#15) needs to be cut equally from both ends to keep the center guide holes centered. (The Bottom Guide Rail (#15) has been precut for the model size. See Table A). Using a miter saw or hack saw, cut the Bottom Guide Rail (#15) 3/4” shorter than the bottom dimension W from step #1.
3. Place the Bottom Guide Rail (#15) onto the threshold in the desired position. Use a tape measure to align it evenly with the front edge of the threshold and mark its position on the threshold. TIP: Use the left and right Wall profiles (#01) to center the Bottom Guide Rail (#15) on the threshold to maintain the proper spacing from the walls.
4. Attach the Upper guide rail connectors (#07) to the top of both Wall Profiles (#01) using the ST4.2 x 30 Truss head screws(#13). (Fig 4a) Position one Wall Profile (#01) against the wall onto the Bottom Guide Rail (#15) . Check for plumb with a level and mark the position. Mark both holes in the Upper Guide Rail Connector (#07) for drilling. (Fig 4b). Remove the wall profile and drill Ø 5/16” holes and insert the Wall anchors (#09).
5. Apply silicone to the back of the Wall Profile (#01) and place it back into position on the wall. Attach the Upper Guide Rail Connector (#07) using two each of the ST4.2 x 40 Countersunk Flathead Screws (#10). Attach two of the Wall Profile Bumpers (#04) using the ST4.2 x 10 screws (#11) and cover the holes with the decorative caps.
6. Position the Bottom guide rail (#15) on the threshold and mark the threshold through the center guide holes for drilling. Remove the Bottom guide rail (#15) and drill into the thresohold: ŁDrill Ø1/8” holes for installation into an acrylic threshold ŁDrill Ø5/16” holes and use anchors for installation into a tile threshold. Apply silicone to the bottom surface of the Bottom guide rail (#15) and place it back into position on the threshold.
7. Position the remaining Wall Profile (#01) against the wall onto the Bottom Guide Rail (#15). Check for plumb with a level and mark the position. Mark the holes in the Upper Guide rail connector (#07) for drilling. (Fig 7.1) Remove the wall profile and drill Ø 5/16” holes and insert the Wall Anchors (#09).
8. Apply silicone to the back of the Wall Profile (#01) and place it back into position on the wall. Attach the Upper Guide rail connector (#07) to the wall using two each of the ST4.2 x 40 Countersunk flathead screws (#10). Attach two of the Wall Profile bumpers (#04) using the ST4.2 x 10 screws (#11) and cover the holes with the decorative caps. See Fig 8 for details 1 2 Fig 8 9.
Note: Do not attach the Towel bars (#08) to the Door glass (#03) until instructed. Do not attempt to lift the glass with the towel bars as doing so may cause damage to the glass and/or serious personal injury. Use an assistant or a professional grade glass suction cup to handle the glass. 10. Install the Roller Assemblies (#06) onto the tops of both doors.
12. Using an assistant to support the Upper Guide Rail (#02), lift and insert the outer door glass up into the Upper Guide Rail (#02) so the Roller Assemblies (#06) fit into the groove inside the rail. Carefully lower the Upper Guide Rail (#02) so the door glass slides into the proper slot in the Guide block (#05). See Fig 13 for details Oeudts isid ssa dlogo tueO rogolads s outside of shower Outside door Fig 13 13. Next, install the inner door glass in the same manner.
14. To compensate for minor out-of-plumb conditions (up to 3/8”): After both doors are installed, use the Allen Wrench (#14) to make minor adjustments with the Roller Assemblies (#06) as necessary. Remove the cover plate, then loosen the mounting bolt on the roller. Rotate the adjustment bolt on the bottom of the wheel assembly to tilt the door glass to the desired position. Re-tighten the mounting bolt and replace the cover plate.
16. Apply good quality mildew-resistant silicone to the entire interior perimeter where the wall profile meets the wall and along the threshold. Allow 24 hours for the silicone to fully cure before using the shower.
Product Maintenance BASES and BACKWALLS: To ensure long lasting life for your acrylic back walls: wipe them off after each use with a soft cloth. To clean the acrylic back walls use non-abrasive sprays or cream based cleaners. Avoid the use of aerosol spray cleaners. Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface. GLASS: To ensure long lasting life for your glass shower products: wipe them off after each use with a soft cloth.
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