LUMEN SHOWER DOOR INSTALLATION INSTRUCTIONS IMPORTANT DreamLine® reserves the right to alter, modify or redesign products at any time without prior notice. For the latest up-to-date technical drawings, manuals, warranty information or additional details please refer to your model’s web page on DreamLine.
Table of Contents Section title Page # Model Diagram 2 Preparation 3 Tools 4 Parts List 5-6 Installation Steps 7-18 Handle 17 Vinyl Seals 17 Hinge Assembly Detail 19 Product maintenance 20 LUMEN manual Ver 1 Rev 1.1 09/2017 ©2017 DreamLine.
Model Diagram Left Swing door installation Right Swing door installation ©2017 DreamLine. All Rights Reserved 30"(762mm) to 31"(787mm) SHDR-5330660-## 34"(863mm) to 35”(889mm) SHDR-5334660-## NOTE: This model is reversible for left or right door swing installation. This manual will use the left door swing installation as an example throughout. For a right door swing installation, simply begin on the opposite wall and reverse the orientation of the parts as necessary. LUMEN manual Ver 1 Rev 1.
Preparation 1. Prior to installation, examine all boxes and packages for shipping damage and compare the piece count with the packing slip. After opening all boxes and packages read this introduction carefully. Check that all of the necessary parts are included in the package by checking off the components on the “Detailed Diagram of Shower Door Components”.
Tools Tape Measure Level Hammer Silicone Razor Knife Painter’s Tape Pencil Drill bit Ø5/16" (8mm) Drill bit Ø=1/8" (3.2mm) Power Drill Phillips Screwdiver Hex Head driver 2mm, 4mm 1/2” Shims Top Tip: Measure the finished opening before Tip: Prior to installation, cover the shower/tub drain with tape to prevent losing screws or small parts. Tip: Set screw gun clutch to low setting when installing screws and bolts to prevent stripping the heads. Middle Bottom W ©2017 DreamLine.
Detailed Diagram of shower door components 3 2 4 14 15 6 TOP 5 OF D 16 17 11 OOR 7 GLA SS 8 9 735mm (28-15/16”) 13 1 10 ©2017 DreamLine. All Rights Reserved 18 12 Left Swing door installation shown as an example LUMEN manual Ver 1 Rev 1.
Parts List 01 02 PART NUMBER 04196011-1678 04196041-1678 04196061-1678 04196091-1678 04195011-1678 04195041-1678 04195061-1678 04195091-1678 DESCRIPTION QTY Wall Profile LC196 1pc Hinge Profile LC195 1pc 03 063026000-1600 Anti-water side strip 1pc 04 07431054/07434054 07436054/07439054 EF31 Hinge Assembly 2pcs 05 07551082/07551082 07556082/07559082 EF31 Hinge Plastic Insert 4pcs 06 010310001 (for 30”) 010310002 (for 34”) Door Glass 1pc 07 04163011-1664 04163041-1664 04163061-1664 0
Installation steps 1. Meaure the finished opening width at the top, middle and bottom. Check the threshold for level and the walls for plumb. This model can adjust up to 1/2” per side for out-of-plumb conditions or 1” for overall width within the model size. (Fig 1) Threshold must be level Fig 1 2. Install the Wall Profile (hinge side) (#01) first. Position the Wall Profile (hinge side) (#01) onto the threshold and against the wall and plumb with a level.
3. Apply silicone to the back of the Wall Profile (hinge side) (#01). Attach the Wall Profile (hinge side) (#01) to the wall using the ST4.2x 40 Truss Head Screws (#15). (Fig 3) 1 2 ST4.2x40 Fig 3 NOTE: There is a top and a bottom to the 735mm [28 15/16”] 148mm [5 13/16”] TOP OF DOOR GLASS 134mm [5 1/4”] ©2017 DreamLine. All Rights Reserved 1664mm [65 9/16”] door glass. Confirm that the handle holes are closer to the top. (Fig 4) Fig 4 LUMEN manual Ver 1 Rev 1.
4. Slide the Hinge Profile (#02) assembly fully into the Wall Profile (#01). (Fig 5) 1 2 Fig 5 ©2017 DreamLine. All Rights Reserved ! NOTE: Protect the bottom edge of the door glass during installation. Use 1/2” shims on the threshold for proper spacing and to support the door during the next few steps. (Fig 6) 1/2” Shims Fig 6 LUMEN manual Ver 1 Rev 1.
5. The Hinge Assemblies (#04) are pre-attached to the Hinge Profile (#02). Remove the large allen bolts and protective sleeves from the hinges. (Fig 7.1) Loosen the smaller allen bolts on the hinges to create enough space to slide the glass into the hinges. *Place the protective sleeves into the hinge holes on the Door Glass (#06). Align the holes in the Door Glass (#06) with the holes in the hinges. Install the large bolts through the protective sleeves in the hinge holes and tighten.
Adjust the strike and hinge profiles within the wall profiles to center the door within the model size range. Do not adjust either profile more than 1/2”. The ID groove on the hinge profile and strike profile should not be visible. Do not over adjust the profiles beyond the ID groove .
7. Check the door for level. Adjust the Hinge Profile (#02) as necessary. From inside of the shower, drill an Ø1/8” hole through the predrilled hole at the top of the hinge-side Wall Profile (#01) and secure the Wall Profile (#01) to the hinge profile using an ST4.2 x 10mm Pan Head screw (#13) and Washer (#14). This will provide some support for the door until the remaining ST4.2 x 10mm (#13) screws are installed in Step #12, after the Strike side profiles are installed.
9. Open the door and remove the Strike Profile (#09) and leave the Wall Profile (#10) in position. Mark the holes for drilling through the holes in the Wall Profile (#10). Drill Ø5/16”(8mm) holes and insert the Wall Anchors (#16) into the holes. Apply silicone to the back of the Wall Profile (#10) and around the screw holes. Attach the Wall Profile (#10) to the wall using the ST4.2x 40 Truss Head Screws (#15). (Fig 11 and Fig 12) Fig 11 2 1 3 Ø 5/16” (8mm) 4 ©2017 DreamLine.
10. Insert the Strike Profile (#09) back into the installed Wall Profile (#10), and adjust the Strike Profile (#09) as necessary to line up the magnetic seals. (Fig 13) 1 ©2017 DreamLine. All Rights Reserved 2 Fig 13 LUMEN manual Ver 1 Rev 1.
11. The Strike Rail (#07) magnet on the Door Glass (#06) must line up with the magnet on the Strike Profile (#09). Make sure the magnets make even contact from top to bottom. (Fig 14) Magnet strips inside door outside of shower ©2017 DreamLine. All Rights Reserved Top view of strike-side wall profile Fig 14 LUMEN manual Ver 1 Rev 1.
12. Adjust the door for level and plumb by adjusting the profiles on either side of the door. Use the pre-drilled holes on the inside of the Wall Profiles (#01 and #10) as guides. After making final adjustments to the Door Glass (#06), drill holes into the Hinge Profile (#05) and Strike Profile (#09) through the pre-drilled holes in the Wall Profiles (#01 and #10) using an Ø1/8” (3.2mm) drill bit. Note: Drill through one layer of the profile, not through the entire profile.
13. Install the Handle (#11) on the Door Glass (#06) using Pan Head Screw ST4.2x10 (#13) and one gasket per side. (Fig 16) Fig 16 14. Notch the strike end of the Bottom Strip (#12) with a razor knife to fit around the Strike Rail (#07) on the edge of the Door Glass (#06). Install the Bottom Strip (#12) onto the bottom of the Door Glass (#06). (Fig 17) Slice the inside deflector where it overlaps the hinge-side vinyl LUMEN manual Ver 1 Rev 1.1 09/2017 ©2017 DreamLine.
15. From inside the shower, apply a good quality mildew-resistant silicone where the profiles meet the walls. Silicone may also be applied on the outside of the profiles if necessary. (Fig 18) Allow 24 hours for the silicone to fully cure before using the shower. de d ne sig by an Bri Lie ©2017 DreamLine. All Rights Reserved 24 Hours b Fig 18 LUMEN manual Ver 1 Rev 1.
Hinge Assembly Detail Hinge Back Plate Countersunk Allen Screw M4*16 Countersunk Allen Screw M6*20 M6 Screw Cap Hinge Front Plate Gasket Ø10*Ø8*5 Plastic Screw Washer Axis Hinge Insert ©2017 DreamLine. All Rights Reserved Hinge gaskets are pre-attached to the hinges LUMEN manual Ver 1 Rev 1.
Product Maintenance BASES and BACKWALLS: To ensure long lasting life for your acrylic back walls: wipe them off after each use with a soft cloth. To clean the acrylic back walls use non-abrasive sprays or cream based cleaners. Avoid the use of aerosol spray cleaners. Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface. GLASS: To ensure long lasting life for your glass shower products: wipe them off after each use with a soft cloth.
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