DRI-AIR INDUSTRIES, INC.
DRI-AIR INDUSTRIES, INC. DRI-AIR INDUSTRIES, INC. 16 THOMPSON ROAD P.O. BOX 1020 EAST WINDSOR, CT 06088-1020 Tel. (860) 627-5110 FAX (860) 623-4477 Internet http://www.dri-air.com e-mail: sales@dri-air.
DRI-AIR INDUSTRIES, INC.
DRI-AIR INDUSTRIES, INC. DRYER OPERATION/ FEATURES The ARID-X dryer series is a dual bed design that provides a constant supply of dry air to the material hopper. While one bed is removing moisture from the process air the other is regenerating by heating the desiccant to a high temperature. Once the regenerated bed cools down, the Zone Valve switches the airflow, and the newly regenerated bed is used to desiccate the process air stream.
DRI-AIR INDUSTRIES, INC. DRYER OPERATION/ FEATURES (Cont.) Dryer Controls The ARID-X series can be supplied with the standard PLC Control Module or the advanced Microprocessor Control Module, while the HP4-X series is only available with the Microprocessor Control Module. The PLC Control module includes a PLC control board, display board, temperature controller and touch pad that is programmed for the drying cycle described above.
DRI-AIR INDUSTRIES, INC.
DRI-AIR INDUSTRIES, INC.
Page 8 Zo ne 2 C o o ling Va lve Shifts Va lve Shifts Zo ne 1 C o o ling DRYER CYCLE DIAGRAM Zo ne 2 He a ting D rye r C ycle D ia g ra m D e sica nt B e d s Zo ne 1 He a ting DRI-AIR INDUSTRIES, INC.
UNUSED L1 L2 M1 M2 H1 + + - + - + - + - + - + - Tb1 C h0 C h1 C h2 C h3 C h4 C h5 OPERATING MANUAL - ARID-X, HP4-X 18-100 FM DRYERS Revision 10/8/02 Jp3 7 6 Jp2 5 4 Jp1 3 Page 9 L2 R7 R6 R5 R4 C2 Jp5 Jp6 + C18 C17 C12 R37 D0 D1 Rn6 D2 C7 C6 C5 C4 D3 D4 C8 U3 D5 C15 D15 U6 D7 C9 C13 U N U SED D6 INPUTS U4 J2 PO WER U N U SED Smal l PLC03 REV E L1 Br1+ Jp4 U2 C2 U8 D14 D13 D12 D11 D10 D9 D8 C18 C19 J5 C14 DRI-AIR INDUSTRIES EXPAND
DRI-AIR INDUSTRIES, INC. INSTALLATION PROCEDURE For all Dri-Air models except ARID-X 10, AHM-1, & PDII Electrical Connection: Open electrical access door on the front of the machine by turning the disconnect off and turning the lower clamping screw 1/2 turn counterclockwise. Locate the disconnect by following the operating handle down to the electrical panel. Insert the incoming power cable or conduit through the hole provided on the side of the machine.
DRI-AIR INDUSTRIES, INC. Standard Electrics START-UP PROCEDURE Operating this unit is very simple. Once the dryer is connected to the facility power supply, the unit can be started by turning the disconnect located on the electrical panel enclosure to the ON position and pressing the ON button on the Control Panel Key Pad. To shut the dryer off, simply push the OFF button on the Control Panel Key Pad and turn the disconnect to the OFF position.
DRI-AIR INDUSTRIES, INC. Microprocessor Control 1. 2. 3. 4. Power light indicates there is power on. After initializing, dri Air will be displayed. Press START to start the dryer. To set the temperature: press SET - right display shows set temp change setting using arrow keys press ENTER to input new setting 5. Left display indicates actual temperature 6. Right display shows dewpoint or set temp press TEMP D.POINT button to change 7.
DRI-AIR INDUSTRIES, INC. DRYER OPERATION TROUBLE SHOOTING The new Dri-Air Standard PLC and MICROPROCESSOR Electrics were designed for quick diagnosis of problems. The following steps should be done before proceeding with other diagnostic steps. 1. Check the Power Circuit: a. Incoming fuses or circuit breaker b. All dryer fuses: Each fuse, with the exception of the main fuses, has a blown fuse indicator light that illuminates when the fuse is blown. c. Is power supplied to the unit? d.
DRI-AIR INDUSTRIES, INC. Machine will not start: Power light is not on. DRYER OPERATION DETAILED DIAGNOSIS (PLC Controlled Dryer) For Micro Controlled dryers please see the Microprocessor Control Instruction Manual 1. Check circuit breakers (CB1) or incoming fuses inside control box to see if they are tripped or blown. Reset circuit breakers by turning them off and then on. 2. Check small fuses (FU1 & FU2) next to contactor. The LED will be lit if they are blown.
DRI-AIR INDUSTRIES, INC. Check the limit first by pressing the SET button on the temperature control and holding until AL is displayed. The setting shown indicated the amount over set point that the alarm will be actuated. It is factory set to 50°F (30°C) and should not be set below 30°F (16°C) or it will actuate too soon. If the temp exceeds the set point check the following: 1. Remove the hose from the top of the hopper to check air flow.
DRI-AIR INDUSTRIES, INC. ARID-X & HP4-X 18 - 35 PARTS LISTS GENERAL ELECTRICAL NOTE: TO ORDER BLOWERS OR OVERLOAD REFER TO PART NUMBER ON ITEM. *: IEC CONTACTOR USED IN ALL FM, PD & HM DRYERS AND CLL POWER PACKS WITH SERIAL NUMBERS GREATER THAN D14650 DESCRIPTION Arid-X HP4-X Dryer Filter Element Zone Valve Thermocouple (Process) Desiccant 80082 (Lbs/Machine) Tower Clamp Tower Gasket Regeneration Valve Pressure Switch Regulator MAC Valve Caster (Swivel) 81055 83705 84054 8 lbs.
DRI-AIR INDUSTRIES, INC. ARID-X & HP4-X 50 - 100 GENERAL ELECTRICAL NOTE: TO ORDER BLOWERS OR OVERLOAD REFER TO PART NUMBER ON ITEM. *: IEC CONTACTOR USED IN ALL FM, PD & HM DRYERS AND CLL POWER PACKS WITH SERIAL NUMBERS GREATER THAN D14650 DESCRIPTION Arid-X HP4-X Dryer Filter Element Zone Valve Thermocouple (Process) Desiccant (Pounds / Machine) Tower Clamp Tower Gasket Regeneration Valve Pressure Switch Regulator MAC Valve Caster (Swivel) 81331 83705 84054 30 lbs.
DRI-AIR INDUSTRIES, INC.
DRI-AIR INDUSTRIES, INC.
DRI-AIR INDUSTRIES, INC.