Instruction Manual

ManualsBrandsDRIVEN ManualsFor motorcyclesUCT4060 Chain Cutting & Press-Fit Tool

UCT4060 Chain Cutting & Press-Fit Tool Instructions

To break a chain:

1. Thread the large pressure bolt PB4060 into the tool body TB4060.

2. Insert the chain cutting tail piece TP4050 into the opposite side of the tool body.

3. Position the chain to be cut between the hole in the end of the large pressure bolt and the hole in the tail piece

(Figure 1A).

4. Using a 17mm wrench, snug up the large pressure bolt so that the chain pin is held firmly in place.

5. Slide the cutting pin holder CP4050H onto the cutting pin CP4050.

6. Thread the cutting pin holder into the small pressure bolt PB4050 (Figure 1B).

7. Thread the small pressure bolt into the large pressure bolt (Figure 1C).

8. Using a 14mm wrench, turn the small pressure bolt until the chain pin is pushed completely through the side plates.

CAUTION: The first few turns will be very hard as the quad stake riveted edges on the chain pin are pushed through

the side plate. If it seems exceptionally hard, check the alignment of the chain pin with the hole in the end of the

large pressure bolt.

NOTE: If you are cutting a new chain to length, be sure to remove the chain pin that will leave you with an inner

side plate as the end of the chain. A connecting link can only be installed onto inner side plates.

CP4050

Cutting Pin

PB4050

Small Pressure Bolt

CP4050H

Cutting Pin Holder

FP5060

Rivet Flare Pin

TP4050

Tail Piece for Chain Cutting

PH4060C

Clip Link Plate Holder

PH5060R

Rivet Link Plate Holder

PB4060

Large Pressure Bolt

TP4060

Tail Piece for Press Fitting

BH4060

Black Handle

TB4060

Tool Body

TOOL COMPONENTS

TP4050

WARNING! DO NOT USE TOOL TO CUT 630 AND 632 TYPE CHAIN!

1A 1B

PB4060

PB4050

CP4050

CP4050H

DO NOT CUT

MASTER LINK !

Summary of content (2 pages)

PAGE 1
UCT4060 Chain Cutting & Press-Fit Tool Instructions WARNING! DO NOT USE TOOL TO CUT 630 AND 632 TYPE CHAIN! To break a chain: 1. Thread the large pressure bolt PB4060 into the tool body TB4060. 2. Insert the chain cutting tail piece TP4050 into the opposite side of the tool body. DO NOT CUT MASTER LINK ! 3. Position the chain to be cut between the hole in the end of the large pressure bolt and the hole in the tail piece (Figure 1A). 4.
PAGE 2
Important! RK recommends using rivet type connecting links whenever possible for the most secure connection. Installation/Press-fitting of Sideplate: 1. Review the drawings for reference. Route chain over and around counter shaft sprocket (Figure 1A). 2. If applicable, put 1 O-ring over each connecting link pin. Slide the pins through the two ends of the chain from the back to connect the chain near the bottom of the rear sprocket (Figure 1B). 1A 2A 1B Clip Type Rivet Type 3.