Installation and Operation Manual Classic With Blower US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOOD STOVE Safety tested according to ULC S627 and UL 1482 Standards by Intertek Testing Services www.drolet.ca Stove Builder International Inc. 250, rue de Copenhague, St-Augustin-de-Desmaures (Quebec) Canada G3A 2H3 Tel: (418) 878-3040 Fax: (418) 878-3001 This manual is available for free download on the manufacturer’s web site. It is a copyrighted document. Re-sale is strictly prohibited.
Classic With Blower Installation and Operation Manual THANK YOU FOR CHOOSING THIS DROLET WOOD STOVE As one of North America’s largest and most respected wood stove and fireplace manufacturers, Stove Builder International takes pride in the quality and performance of all its products. We want to help you get maximum satisfaction as you use this product.
Classic With Blower Installation and Operation Manual Table of content PART A - OPERATION AND MAINTENANCE ................................. 5 1 Safety Information ............................................................................... 5 1.1 Summary of Operation and Maintenance Cautions and Warnings ......................... 5 2 General Information............................................................................ 6 2.1 Classic With Blower Specifications..................................
Classic With Blower Installation and Operation Manual 5.1.3 Replacing the Door Gasket ............................................................................... 22 5.1.4 Replacing the Glass Gasket and/or the Glass .................................................. 23 5.1.5 Cleaning and Painting the Stove ....................................................................... 24 5.2 Chimney and Chimney Connector Maintenance .................................................. 24 5.2.
Classic With Blower Installation and Operation Manual PART A - OPERATION AND MAINTENANCE Please see Part B for installation instructions. 1 Safety Information 1.1 Summary of Operation and Maintenance Cautions and Warnings • HOT WHILE IN OPERATION, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. GLOVES MAY BE NEEDED FOR STOVE OPERATION.
Classic With Blower Installation and Operation Manual 2 General Information 2.1 Classic With Blower Specifications Fuel Type Cordwood Test Standards (safety) ULC S627 and UL 1482 Test Standard (emissions) EPA Method 28 (40 CFR Part 60) Heating capacity range* 800 to 2000 sq. ft. (74 to 186 m2) Maximum heat output** (EPA test fuel) 32 400 BTU/h (9,5 kW/h) Maximum heat output** (natural hardwood fuel) 75 000 BTU/h (22 kW/h) Optimum efficiency 77 % Test Standard (efficiency) CSA B415.
Classic With Blower Installation and Operation Manual 7
Classic With Blower Installation and Operation Manual 2.2 Zone Heating and How to Make it Work for You Your new Classic With Blower wood stove is a space heater, which means it is intended to heat the area it is installed in, as well as spaces that connect to that area, although to a lower temperature. This is called zone heating and it is an increasingly popular way to heat homes or spaces within homes.
Classic With Blower Installation and Operation Manual 2.4 The SBI Commitment to You and the Environment The SBI team are committed to protecting the environment, so we do everything we can to use only materials in our products that will have no lasting negative impact on the environment. 2.4.1 What is Your New Stove Made Of? The body of your stove, which is most of its weight, is carbon steel.
Classic With Blower Installation and Operation Manual 3 Fuel 3.1 Materials That Should Not be Burned • GARBAGE OF ANY KIND, • COAL OR CHARCOAL, • TREATED, PAINTED OR COATED WOOD, • PLYWOOD OR PARTICLE BOARD, • FINE PAPER, COLORED PAPER OR CARDBOARD, • SALT WATER DRIFTWOOD • MANUFACTURED LOGS CONTAINING WAX OR CHEMICAL ADDITIVES • RAILROAD TIES • LIQUIDS SUCH AS KEROSCENE OR DIESEL FUEL TO START A FIRE 3.2 How to Prepare or Buy Good Firewood 3.2.
Classic With Blower Installation and Operation Manual wouldn’t hold a fire overnight unless they were fed large pieces of hardwood. That is no longer true. You can successfully heat your home by using the less desirable tree species and give the forest a break at the same time. 3.2.3 Log Length Logs should be cut about 1” (25 mm) shorter than the firebox so they fit in easily. Pieces that are even slightly too long make loading the stove very difficult.
Classic With Blower Installation and Operation Manual Wood should be split to a range of sizes, from about 3” to 6” (75 mm to 150 mm) in cross section. Having a range of sizes makes starting and rekindling fires much easier. Often, the firewood purchased from commercial suppliers is not split finely enough for convenient stoking. It is sometimes advisable to resplit the wood before stacking to dry. 3.2.
Classic With Blower Installation and Operation Manual 3.2.
Classic With Blower Installation and Operation Manual 4 Operating Your Stove 4.1 Your First Fires Two things will happen as you burn your first few fires; the paint cures and the internal components of the stove are conditioned. As the paint cures, some of the chemicals vaporize. The vapors are not poisonous, but they do smell bad. Fresh paint fumes can also cause false alarms in smoke detectors. So, when you first light your stove, be prepared by opening doors and/or windows to ventilate the house.
Classic With Blower Installation and Operation Manual DO NOT LEAVE THE STOVE UNATTENDED WHEN THE DOOR IS SLIGHTLY OPENED DURING IGNITION. ALWAYS CLOSE THE DOOR AFTER IGNITION. After the kindling fire has mostly burned, you can add standard firewood pieces until you have a fire of the right size for the conditions. 4.2.
Classic With Blower Installation and Operation Manual 4.3 Maintaining Wood Fires 4.3.1 General Advice Wood heating with a space heater is very different than other forms of heating. There will be variations in the temperature in different parts of the house and there will be variations in temperature throughout the day and night. This is normal, and for experienced wood burners these are advantages of zone heating with wood. Do not expect steady heat output from your stove.
Classic With Blower Installation and Operation Manual dispersed, they should be retained in the closed container until all cinders have thoroughly cooled. Other waste shall not be placed in this container. NEVER STORE ASHES INDOORS OR IN A NON-METALIC CONTAINER OR ON A WOODEN DECK. 4.3.3 Raking Charcoal Rekindle the fire when you notice that the room temperature has fallen. You will find most of the remaining charcoal at the back of the firebox, furthest from the door.
Classic With Blower Installation and Operation Manual When you burn a new load of wood hot to heat up the wood, the stove and the chimney, the result will be a surge of heat from the stove. This heat surge is welcome when the room temperature is a little lower than desirable, but not welcome if the space is already warm. Therefore, allow each load of wood to burn down so that the space begins to cool off a little before loading.
Classic With Blower Installation and Operation Manual 4.3.6 Building Different Fires for Different Needs Using the air control is not the only way to match the stove’s heat output to the heat demand. Your house will need far less heat in October than in January to be kept at a comfortable temperature. If you fill the firebox full in fall weather, you will either overheat the space or turn the stove down so much that the fire will be smoky and inefficient.
Classic With Blower Installation and Operation Manual 4.3.6.4 Maximum Burn Cycle Times The burn cycle time is the period between loading wood on a coal bed and the consumption of that wood back to a coal bed of the same size. The flaming phase of the fire lasts for roughly the first half of the burn cycle and the second half is the coal bed phase during which there is little or no flame.
Classic With Blower Installation and Operation Manual 5 Maintaining Your Wood Heating System 5.1 Stove Maintenance Your new stove will give many years of reliable service if you use and maintain it correctly. Some of the internal components of the firebox, such as firebricks, baffles and air tubes, will wear over time under intense heat. You should always replace defective parts with original parts (see Appendix 4: Exploded Diagram and Parts List).
Classic With Blower Installation and Operation Manual 5.1.2 Door adjustment In order for your stove to burn at its best efficiency, the door must provide a perfect seal with the firebox. Therefore, the gasket should be inspected periodically making sure to obtain an air tight fit. Air tightness can be improved with a simple latch mechanism adjustment. To increase the pressure on the gasket, remove one washer (A). To reduce pressure on the door, when putting a new door gasket for example, put two washers.
Classic With Blower Installation and Operation Manual Place the door face-down on something soft like a cushion of rags or piece of carpet. Remove the old gasket from the door by pulling and prying it out with an old screw driver. Then use the screwdriver to scrape the old gasket adhesive from the door. Now run a 1/4” (6 mm) bead of high temperature silicone in the door gasket groove. Starting from the middle of the hinge side, press the gasket into the groove. Do not stretch the gasket as you place it.
Classic With Blower Installation and Operation Manual Do not abuse the glass door by striking or slamming shut. Do not use the stove if the glass is broken. To change the glass, perform the same operation described above. 5.1.5 Cleaning and Painting the Stove Do not attempt to clean or paint the stove when the unit is hot. Painted surfaces can be wiped down with a damp cloth. Plated surfaces may be scratched by abrasive cleaners.
Classic With Blower Installation and Operation Manual It is recommended to clean thoroughly the chimney system at the end of every heating season. During summer, the air is damper and with minimal air circulation within the stove or furnace, it can mix with creosote and/or sooth deposits in the chimney system to form an acid that could accelerate the corrosion process and induce premature decay of the steel. Corrosion damages are not covered under warranty.
Classic With Blower Installation and Operation Manual PART B - INSTALLATION 6 Safety Information 6.1 Summary of Installation Cautions and Warnings • THE INFORMATION GIVEN ON THE CERTIFICATION LABEL AFFIXED TO THE APPLIANCE ALWAYS OVERRIDES THE INFORMATION PUBLISHED, IN ANY OTHER MEDIA (OWNER’S MANUAL, CATALOGUES, FLYERS, MAGAZINES AND/OR WEB SITES). • MIXING OF APPLIANCE COMPONENTS FROM DIFFERENT SOURCES OR MODIFYING COMPONENTS MAY RESULT IN HAZARDOUS CONDTIONS.
Classic With Blower Installation and Operation Manual 7 Clearances to Combustible Material The clearances shown in this section have been determined by test according to procedures set out in safety standards ULC S627 (Canada), UL1482 (U.S.A.) and UL737 (U.S.A.). When the stove is installed so that its surfaces are at or beyond the minimum clearances specified, combustible surfaces will not overheat under normal and even abnormal operating conditions.
Classic With Blower Installation and Operation Manual Clearances to combustible materials and floor protection 28
Classic With Blower Installation and Operation Manual 7.3 Floor protector If the stove is to be installed on top of a combustible floor, it must be guarded by a non combustible material as shown on figure 1.3 (see the dotted line area).
Classic With Blower Installation and Operation Manual 7.4 Reducing Wall and Ceiling Clearances Safely It is often desirable to reduce the minimum installation clearances by placing the stove closer to walls so the installation takes up less floor space. You can safely reduce the minimum clearances by permanently installing a shield between the stove and combustible material. The rules for safe shields can be complicated, so read them carefully and follow them exactly.
Classic With Blower Installation and Operation Manual Clearances for shield construction 31
Classic With Blower Installation and Operation Manual 7.4.2 Table of Clearance Reduction Percentages Clearances may be reduced by these percentages Sides and rear % Type of shield Top % (ceiling) Can/US A (%) USA min. Can/US A (%) USA min.
Classic With Blower Installation and Operation Manual 8 The Venting System 8.1 General The venting system, made up of the chimney and the connecting pipe between the stove and the chimney, acts as the engine that drives your wood heating system. Even the best stove will not function safely and efficiently as intended if it is not connected to a suitable chimney. The heat in the flue gases that pass from the stove and chimney connector into the chimney is not waste heat.
Classic With Blower Installation and Operation Manual 8.2.2 Masonry Chimneys The stove may also be connected to a masonry chimney, provided the chimney complies with the construction rules found in the building code enforced locally. The chimney must have either a clay liner or a suitably listed stainless steel liner. If the masonry chimney has a square or rectangular liner that is larger in cross sectional area than a round 6” flue, it should be relined with a suitably listed 6” stainless steel liner.
Classic With Blower Installation and Operation Manual 8.4 The Relationship Between the Chimney and the House Because the venting system is the engine that drives the wood heating system, it must have the right characteristics. The signs of bad system design are cold backdrafting when there is no fire in the stove, slow kindling of new fires, and smoke roll-out when the door is opened for loading. There are two guidelines to follow.
Classic With Blower Installation and Operation Manual 8.4.2 Why the chimney should penetrate the highest heated space When it is cold outside, the warm air in the house is buoyant so it tends to rise. This tendency of warm air to rise creates a slight pressure difference in the house. Called ‘stack effect’, it produces a slightly negative pressure low in the house (relative to outside) and a slightly positive pressure zone high in the house.
Classic With Blower Installation and Operation Manual 8.5.1 Air Supply in Conventional Houses The safest and most reliable supply of combustion air for your wood stove is from the room in which it is installed. Room air is already preheated so it will not chill the fire, and its availability is not affected by wind pressures on the house. Contrary to commonly expressed concerns, almost all tightly-sealed new houses have enough natural leakage to provide the small amount of air needed by the stove.
Classic With Blower Installation and Operation Manual Use 45 degree elbows where possible, instead of 90 degree elbows. The rules below are based on those found in the CSA B365 installation code. Please carefully follow these installation instruction rules, or those enforced where you live. • • • • • • • 38 Maximum overall length of straight pipe: 3 m (10 ft.) including elbows. Minimum clearance from combustible material: 450 mm (18 in.).
Classic With Blower Installation and Operation Manual • • • • • • • • • Flue pipe joints should overlap 30 mm (1 1/4 in.) Each joint in the assembly must be fastened with at least three screws. The assembly must have allowance for expansion: elbows in assemblies allow for expansion; straight assemblies should include an inspection wrap with one end unfastened, or a telescopic section. Minimum upward slope towards the chimney: 20 mm/m (1/4 in/ft.).
Classic With Blower Installation and Operation Manual Appendix 1: Installing the Fresh Air Kit (AC01337) It is possible to install a fresh air kit on your Classic With Blower stove. To do this, you will need to install the fresh air kit (A) and an insulated fresh air intake pipe (B), sold separately. Installation instructions are provided with fresh air kit (AC01337), sold separately. WHEN INSTALLED WITH A FRESH AIR KIT, THE STOVE MUST BE ANCHORED TO THE FLOOR.
Classic With Blower Installation and Operation Manual Installation on the bottom (AC01337): 41
Classic With Blower Installation and Operation Manual Appendix 2: Use and Installation of the blower and Thermodisc A blower is installed on the back of the stove to increase the flow of air past heat exchange surfaces and to help circulate warm air in the room. When used regularly, the blower can provide a small increase in efficiency, up to 2 percent. However, the use of a blower should not be used as a way to gain more output from a stove that is undersized for the space it is intended to heat.
Classic With Blower Installation and Operation Manual CAUTION: ENSURE THAT THE FAN’S POWER CORD IS NOT IN CONTACT WITH ANY SURFACE OF THE STOVE TO PREVENT ELECTRICAL SHOCK OR FIRE DAMAGE. DO NOT RUN THE POWER CORD BENEATH THE STOVE.
Classic With Blower Installation and Operation Manual Appendix 3: Installation of Secondary Air Tubes and Baffle 1- Starting with the rear tube, lean and insert the right end of the secondary air tube into the rear right channel hole. Then lift and insert the left end of the tube into the rear left channel. 2- Align the notch in the left end of the tube with the key of the left air channel hole. Using a « Wise grip » hold the tube and lock it in place by turning the tube as shown in detail A.
Classic With Blower Installation and Operation Manual Note that secondary air tubes (A) can be replaced without removing the baffle board (B). Important Notes: The air tubes are identified for placement as follows: Model Type of tube Classic With Blower Front ► 37 holes of 0.172" Middle front ► 37 holes of 0.172’’ Middle rear ► 37 holes of 0.172’’ Rear ► 37 holes of 0.
Classic With Blower Installation and Operation Manual Appendix 4: Exploded Diagram and Parts List 46
Classic With Blower Installation and Operation Manual IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your stove, please provide the model number and the serial number. We reserve the right to change parts due to technology upgrade or availability. Contact an authorized dealer to obtain any of these parts. Never use substitute materials. Use of non-approved parts can result in poor performance and safety hazards.
Classic With Blower Installation and Operation Manual # Item 32 AC07863 1/4 " CHROME PLATED LONG COIL HANDLE 1 33 30125 MECHANICAL SCREW #8 X 1 1/4" QUADREX ZINC 2 34 PL55077 AIR CONTROL COVER 1 35 30094 HEX SCREW WASHER HEAD 1/4-20 X 3/4" F ZINC TYPE 2 36 30428 BUSHING 2 37 SE63057 AIR CONTROL DAMPER ASSEMBLY 1 38 AC03095 ULTRA-QUIET 130 CFM BLOWER WITH VARIABLE SPEED CONTROL 1 39 60013 POWER CORD 96" X 18-3 1 40 44070 CROSSFLOW BLOWER 115V-60Hz-56W (B) 1 41 44080 R
Classic With Blower Installation and Operation Manual DROLET LIMITED LIFETIME WARRANTY The warranty of the manufacturer extends only to the original consumer purchaser and is not transferable. This warranty covers brand new products only, which have not been altered, modified nor repaired since shipment from factory. Proof of purchase (dated bill of sale), model name and serial number must be supplied when making any warranty claim to your DROLET dealer.
