Installation and Operation Manual Escape 1800-I Insert (DB03125, DB03127K and DB03128K models) US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOOD INSERT COMPLIANT WITH 2020 CORD WOOD STANDARD Safety tested according to ULC S628, UL 737 and UL 1482 Standards by an accredited laboratory www.drolet.ca Stove Builder International Inc. 250, De Copenhague, St-Augustin-de-Desmaures (Quebec) Canada G3A 2H3 After-sale service: 418-908-8002 E-mail: tech@sbi-international.
Escape 1800-I Insert Installation and Operation Manual THANK YOU FOR CHOOSING THIS DROLET WOOD INSERT As one of North America’s largest and most respected wood stove and fireplace manufacturers, Stove Builder International takes pride in the quality and performance of all its products. We want to help you get maximum satisfaction as you use this product.
Escape 1800-I Insert Installation and Operation Manual Table of content PART A - OPERATION AND MAINTENANCE ............................... 7 1. Safety Information .................................................................... 7 2. General Information ................................................................. 8 2.1 Appliance performance(1)......................................................................................... 8 2.2 Specifications ...............................................
Escape 1800-I Insert Installation and Operation Manual 5. Maintaining Your Wood Heating System ............................. 24 5.1 Insert Maintenance ................................................................................................ 24 5.1.1 Cleaning Door Glass ......................................................................................... 24 5.1.2 Door Adjustment ............................................................................................... 25 5.1.
Escape 1800-I Insert Installation and Operation Manual 9.8 Supply of Combustion Air ...................................................................................... 43 9.8.1 Air Supply in Conventional Houses ................................................................... 43 Appendix 1: Blower Installation .................................................. 44 Appendix 2: Optional Fresh Air Intake Kit Installation ............. 45 Appendix 3: Optional Faceplate and Decorative Trims Installation...
Escape 1800-I Insert Installation and Operation Manual Certification Label 6
Escape 1800-I Insert Installation and Operation Manual PART A - OPERATION AND MAINTENANCE Please see Part B for installation instructions. 1. Safety Information • Operate only with the door fully closed or fully open with the fire screen in place. If the door is left partly open, gas and flame may be drawn out of the opening, creating risks from both fire and smoke. • HOT WHILE IN OPERATION, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS.
Escape 1800-I Insert Installation and Operation Manual 2. General Information 2.1 Appliance performance(1) Fuel type Dry cordwood Recommended heating area[*] 500 to 2,100 ft2 (47 to 195 m2) Overall firebox volume 2.4 ft3 (0.068 m3) EPA loading volume 2.02 ft3 (0.057 m3) Maximum burn time[*] 8h Maximum heat output(2) (dry cordwood) 75,000 BTU/h (22.0 kW) Overall heat output rates (min. to max.)(2)(3) 14,800 BTU/h to 28,600 BTU/h (4.34 kW to 8.
Escape 1800-I Insert Installation and Operation Manual 2.
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Escape 1800-I Insert Installation and Operation Manual 2.3 EPA Certification Loading For EPA Certification testing, wood logs were 16 ± 1 inches long and the specie used was hard maple. 2.4.1 Air control The air control is located underneath the ash shelf. To open the air control, pull the air control handle completely (High). This will increase the burn rate. To close the air control, push the air control handle completely (Low). This will decrease the burn rate. 2.4.
Escape 1800-I Insert Installation and Operation Manual ash lip, make sure you always leave at least 1 5/8 inch between the last log and the inner wall of the combustion chamber. There should be air space between each log and between the logs and the bricks. Let the door ajar at 90° for approximately two minutes and then close the door. 2.4.3 Medium and low burn rate On a 2˝coal bed that is still slightly red, place five logs of approximatively 4˝x 4˝ or 3˝x 3˝ with an East- West orientation.
Escape 1800-I Insert Installation and Operation Manual 2.5 The Benefits of Low Emissions and High Efficiency The low smoke emissions produced by the special features inside the Escape 1800-I insert firebox mean that your household will release up to 90 percent less smoke into the outside environment than if you used an older conventional stove. But there is more to the emission control technologies than protecting the environment.
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Escape 1800-I Insert Installation and Operation Manual Note that hardwood trees like oak, maple, ash and beech are slower growing and longer lived than softer woods like poplar and birch. That makes hardwood trees more valuable. The advice that only hardwoods are good to burn is outdated. Old, leaky cast iron stoves wouldn’t hold a fire overnight unless they were fed large pieces of hardwood. That is no longer true.
Escape 1800-I Insert Installation and Operation Manual Here are some things to consider in estimating drying time: • • • • • • • • • • • Firewood takes a long time to dry; Firewood bought from a dealer is rarely dry enough to burn, so it is advisable to buy the wood in spring and dry it yourself; Drying happens faster in dry weather than in damp, maritime climates; Drying happens faster in warm summer weather than in winter weather; Small pieces dry more quickly than large pieces; Split pieces dry more q
Escape 1800-I Insert Installation and Operation Manual 3.2 Manufactured Logs Do not burn manufactured logs made of wax impregnated sawdust or logs with any chemical additives. Manufactured logs made of 100% compressed sawdust can be burned but use caution in the number of these logs burned at once. Start with one manufactured log and see how the insert reacts. Never use more than two manufactured logs. 4.
Escape 1800-I Insert Installation and Operation Manual 4.3 Lighting Fires Each person who heats with wood develops their own favorite way to light fires. Whatever method you choose, your goal should be to get a hot fire burning quickly. A fire that starts fast produces less smoke and deposits less creosote in the chimney. Here are three popular and effective ways to start wood fires. 4.3.
Escape 1800-I Insert Installation and Operation Manual 4.3.3 Two Parallel Logs Place two spit logs in the firebox. Place a few sheets of twisted newspapers between the logs. Now place some fine kindling across the two logs and some larger kindling across those, log cabin style. Light the newspaper. 4.3.4 Using Fire Starters Many people like to use commercial fire starters instead of newspapers. Some of these starters are made of sawdust and wax and others are specialized flammable solid chemicals.
Escape 1800-I Insert Installation and Operation Manual 4.4.2 Ash Removal Ash should be removed from the firebox every two or three days of full time heating. Do not let the ash build up in the firebox because it will interfere with proper fire management. The best time to remove ash is after an overnight fire when the insert is relatively cool, but there is still some chimney draft to draw the ash dust into the insert and prevent it from coming into the room.
Escape 1800-I Insert Installation and Operation Manual • • • creates a layer of char on the wood, which slows down its release of smoke, heats the firebox components so they reflect heat back to the fire, and heats the chimney so it can produce strong, steady draft for the rest of the cycle. Although it is important to fire each new load hot to prepare for a clean burn, do not allow the fire to burn at full intensity for more than a few minutes.
Escape 1800-I Insert Installation and Operation Manual 4.5 Blower Operation The blower has a rheostat that can be adjusted in three different positions; either from high (HI) to low (LO) or closed (OFF). Allow the insert to reach operating temperature (approximately one hour) before turning on the blower, since increased airflow from the blower will remove heat and affect the start-up combustion efficiency.
Escape 1800-I Insert Installation and Operation Manual You will need to be cautious when building fires like this because if the air is turned down too much, the fire could smoulder. Make sure the wood is flaming brightly before leaving the fire to burn. 4.5.1.4 Maximum Burn Cycle Times The burn cycle time is the period between loading wood on a coal bed and the consumption of that wood back to a coal bed of the same size.
Escape 1800-I Insert Installation and Operation Manual that the fire lacks air to burn properly. In this situation, the CO rate will increase so it is important to react. Open the door slightly and move the log with a poker. Turn it over and create a passage for the air below, making a trench with the coal bed. Add small pieces of wood to restart the combustion. 5. Maintaining Your Wood Heating System 5.
Escape 1800-I Insert Installation and Operation Manual 5.1.2 Door Adjustment In order for your stove to burn at its best efficiency, the door must provide a perfect seal with the firebox. Therefore, the gasket should be inspected periodically to check for a good seal. The gasket seal may be improved with a simple latch mechanism adjustment. To adjust: 1. Remove the split pin by pulling and turning it using pliers. 2. Turn the handle counter clock wise one turn to increase pressure. 3.
Escape 1800-I Insert Installation and Operation Manual 5.1.4 Replacing the Glass Gasket and/or the Glass It is a good idea to replace the glass gasket when the door gasket is replaced. The gasket is flat, adhesive-backed, woven fibreglass. Remove the glass retaining screws (A), the clips (B) and the metal frame (C). Lift out the glass (D) and pull off the old gasket. This is a good time to clean the glass thoroughly. The gasket must be centred on the edge of the glass.
Escape 1800-I Insert Installation and Operation Manual 5.1.5 Door Alignment To align, open the door and loosen the pressures screws located on the lower and upper hinges of the door using a 3/32” Allen key to free the adjustable hinge rods. Using a flat screwdriver, turn the adjustable hinge rods in the direction shown to adjust the doors. Tighten all door hinge pressure screws when they are at the desired positions.
Escape 1800-I Insert Installation and Operation Manual 5.1.6 Cleaning and Painting the Insert Do not attempt to clean or paint the insert when the unit is hot. Painted surfaces can be wiped down with a damp cloth. Plated surfaces may be scratched by abrasive cleaners. To maintain the finish at its original brilliance, use only a damp soft cloth to clean plated surfaces. If the paint becomes scratched or damaged, you can give your wood insert a brand new look by repainting it with heat-resistant paint.
Escape 1800-I Insert Installation and Operation Manual Contact your local municipal or provincial fire authority for information on how to handle a chimney fire. Have a clearly understood plan to handle a chimney fire. 5.2.3 Cleaning the Chimney Chimney cleaning can be a difficult and dangerous job. If you don’t have experience cleaning chimneys, you might want to hire a professional chimney sweep to clean and inspect the system for the first time.
Escape 1800-I Insert Installation and Operation Manual PART B - INSTALLATION 6. Pre-Installation Masonry fireplace requirements The masonry fireplace must meet the minimum requirements found in the building code enforced locally, or the equivalent for a safe installation. Contact your local Building Inspector for requirements in your area. An inspection of the fireplace should include the following: 1.
Escape 1800-I Insert Installation and Operation Manual 7. Safety Information • • • • • • • • THE INFORMATION GIVEN ON THE CERTIFICATION LABEL AFFIXED TO THE APPLIANCE ALWAYS OVERRIDES THE INFORMATION PUBLISHED, IN ANY OTHER MEDIA (OWNER’S MANUAL, CATALOGUES, FLYERS, MAGAZINES AND/OR WEB SITES). MIXING OF APPLIANCE COMPONENTS FROM DIFFERENT SOURCES OR MODIFYING COMPONENTS MAY RESULT IN HAZARDOUS CONDITIONS. WHERE ANY SUCH CHANGES ARE PLANNED, STOVE BUILDER INTERNATIONAL INC.
Escape 1800-I Insert Installation and Operation Manual 8. Clearances to Combustible Material The clearances shown in this section have been determined by tests according to procedures set out in safety standards ULC S628 (Canada), UL1482 (U.S.A.) and UL737 (U.S.A.). When the insert is installed so that its surfaces are at or beyond the minimum clearances specified, combustible surfaces will not overheat under normal and even abnormal operating conditions.
Escape 1800-I Insert Installation and Operation Manual 8.3 Installation of a Combustible Mantel Shelf It is possible to install a combustible shelf with a maximum depth of 12" at a height of at least 27" above the insert. At a height of more than 27 ", the shelf must still have a depth of 12" maximum. Refer to the following figure. MAXIMUM MANTEL SHELF DIMENSION (X) 12" (305 mm) max MANTEL SHELF CLEARANCES (I) 27" (686 mm) min 8.
Escape 1800-I Insert Installation and Operation Manual If the value (D) is negative or zero, you do not have to add more floor protection in front of the unit, because the masonry fireplace hearth extension is large enough. If the value (D) is positive, you will need floor protection in front of the hearth extension at least equivalent to the result (D). 8.4.
Escape 1800-I Insert Installation and Operation Manual 8.4.2 Installation raised more than 5" If the extension of the masonry hearth is raised at least 5" (127 mm) from the floor protection (F), a non-combustible material without an R value must extend at least 16" (406 mm USA) or 18” (457 mm Canada) in front of the unit (B). 8.4.3 R Value There are two ways to calculate the R factor of the floor protection.
Escape 1800-I Insert Installation and Operation Manual Example: K value = 0.75 Thickness = 1 R value = Thickness/K = 1/0.75 = 1.33 Thermal Characteristics of Common Floor Protection Materials* MATERIAL Micore® 160 Micore® 300 Durock® Hardibacker® Hardibacker® 500 Wonderboard® Cement mortar Common brick Face brick Marble Ceramic tile Concrete Mineral wool insulation Limestone Ceramic board (Fibremax) Horizontal still air** (1/8") CONDUCTIVITY (k) PER INCH 0.39 0.49 1.92 1.95 2.3 3.23 5.00 5.00 9.00 14.
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Escape 1800-I Insert Installation and Operation Manual CLEARANCES F G H I MINIMUM MASONRY OPENING 16" (406 mm) 9" (229 mm) 27" (686 mm) 27" (686 mm) J K L 23 3/8" (594 mm) 28 7/8" (733 mm)* 15 3/4" (400 mm) MAXIMUM THICKNESS O P 5" (127 mm) 12" (305 mm) FLOOR PROTECTION B M N CANADA USA 18" (457 mm) – Note1 8" (203 mm) N/A (USA only) 16" (406 mm) – Note 1 N/A (Canada only) 8" (203 mm) Minimum floor to ceiling clearance: 84" (213 cm) * Where a fresh air intake is needed, we suggest you add a mi
Escape 1800-I Insert Installation and Operation Manual 9. The Venting System 9.1 General The venting system, made up of the chimney and the liner inside the chimney, acts as the engine that drives your wood heating system. Even the best insert will not function safely and efficiently as intended if it is not connected to a suitable chimney and liner system. The heat in the flue gases that pass from the insert into the chimney is not waste heat.
Escape 1800-I Insert Installation and Operation Manual 9.3 Suitable Chimneys Your wood insert will provide optimum efficiency and performance when connected to a 6" diameter chimney liner. The connection to a chimney having a diameter of at least 5" (Canada only) is permitted, if it allows the proper venting of combustion gases and that such application is verified and authorized by a qualified installer. Otherwise, the diameter of the flue should be 6".
Escape 1800-I Insert Installation and Operation Manual 9.5 Chimney Liner Installation The preferred methods for installing the chimney liner are found in Section 9.5.1. Use a liner offset adapter (Section 9.5.2) only as a last resort. 9.5.1 If the chimney liner does align with the insert’s flue outlet, you have two options. A) Install the chimney liner starter adapter, provided with the chimney liner. Follow the chimney liner starter adapter manufacturer's instructions.
Escape 1800-I Insert Installation and Operation Manual 9.5.2 If the chimney liner does not align with the insert’s flue outlet You can install a liner offset adapter, which is sold separately. Please note that an offset adaptor reduces the free flow of exhaust gases and may result in smoke rollout from the insert when its door is open for loading. Only use an offset adaptor if a) there is no other alternative and b) if the total height of the fireplace and chimney is at least 20 feet.
Escape 1800-I Insert Installation and Operation Manual 9.7.1 Why the Chimney Should Penetrate the Highest Heated Space When it is cold outside, the warm air in the house is buoyant so it tends to rise. This tendency of warm air to rise creates a slight pressure difference in the house. Called ‘stack effect’, it produces a slightly negative pressure low in the house (relative to outside) and a slightly positive pressure zone high in the house.
Escape 1800-I Insert Installation and Operation Manual Appendix 1: Blower Installation 1. Center the blower on the ash lip and push it against the firebox. Then push it until it clips.
Escape 1800-I Insert Installation and Operation Manual Appendix 2: Optional Fresh Air Intake Kit Installation Note: Only remove the knock-out that will be connected to the fresh air intake kit. Using pliers, remove the rectangular knock-out plate (A) located on the left or right side of the convection air jacket. Choose the side that is best for your installation. Then, install the fresh air kit adapter (B) using 4 screws (C).
Escape 1800-I Insert Installation and Operation Manual Appendix 3: Installation Optional Faceplate and Decorative Trims Note: The illustrations may vary from one model to another, but the method of assembly remains the same. Remove the faceplate panels from its box and the faceplate extension secured between the firebox and the convection air jacket.
Escape 1800-I Insert Installation and Operation Manual Insert the superimposed brackets (F) and (G) with the screws (H) in the groove of each decorative trim (I), (J) and (K) (see DETAIL B). Align the corners of the angled side of each trim, and then tighten the screws (L) to secure the trims. Align the trim assembly with the left and right edge of the faceplate and slowly slide it down over the faceplate.
Escape 1800-I Insert Installation and Operation Manual Then align the holes in the faceplate extension (M) with the holes in each faceplate side panels and secure both assemblies together using four (4) bolts (D) and nuts (E) provided (see DETAIL C) . Center the insert into the fireplace opening. Align the notch in the faceplate extension with the bolt (N) welded to the air jacket located (see DETAIL D) and slide the faceplate assembly just over the bolt’s head and washer (O).
Escape 1800-I Insert Installation and Operation Manual Appendix 4: Optional Cuttable Faceplate Installation This 18G steel faceplate is cuttable to the desired shape of the fireplace opening if it contains irregular edges (e.g.: fieldstones). The use of a template may be useful prior to cutting of the faceplate. See the installation manual provided with the faceplate.
Escape 1800-I Insert Installation and Operation Manual Appendix 5: Optional Fire Screen Installation Open the door. Hold the fire screen by the two handles and bring it close to the door opening. Lean the upper part of the fire screen against the top door opening making sure to insert the top fire screen brackets behind the primary air deflector as in (DETAIL A). Lift the fire screen upwards and push the bottom part towards the stove then let the fire screen rest on the bottom of the door opening.
Escape 1800-I Insert Installation and Operation Manual Appendix 5: Secondary Air Tubes and Baffle Installation 1. Starting with the rear tube (A), lean and insert the right end of the secondary air tube into the rear right channel hole. Then lift and insert the left end of the tube into the rear left channel. 2. Align the notch in the left end of the tube with the key of the left air channel hole. Using a « Wise grip » hold the tube and lock it in place by turning the tube as shown in detail A.
Escape 1800-I Insert Installation and Operation Manual Appendix 6: Removal instructions For the purpose of inspecting the insert itself or the fireplace, your insert may need to be removed. To remove your insert follow these instructions: • • • • • • 52 Unscrew the nut secured on the screw (B) holding the faceplate extension (C) to the insert. Remove faceplate (D) by pulling it towards you. Remove the blower assembly (E). Remove the three screws securing the pipe connector (A).
Escape 1800-I Insert Installation and Operation Manual Appendix 7: Exploded Diagram and Parts List 36 37 35 34 38 39 40 40 44 33 40 41 41 40 42 40 40 40 40 42 43 41 40 40 42 40 40 40 40 41 45 27 29 39 31 32 28 11 30 10 5 7 9 13 8 6 27 12 16 4 14 21 25 26 15 17 2 1 3 20 22 19 23 18 24 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your stove, please provide the model number and the serial number.
Escape 1800-I Insert Installation and Operation Manual # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 32 33 34 34 35 36 37 38 54 Item AC01315 SE74166 SE24107-08 AC06500 SE70697 AC09185 AC07867 30101 SE55103 AC06400 PL55041 SE53585 SE74167 SE74169 30102 SE74124 30507 SE74125 44089 44028 60013 44087 44080 PL74125 44085 AC01298 PL53722 30337 PL34052 SE45931 SE15097 OA10123 OA10129 30456 AC03375 AC03370 SE65505 AC01357 21388 PL65514 Description RIGID FIRESCREEN H
Escape 1800-I Insert Installation and Operation Manual 39 40 41 42 43 44 PL65127 29015 29007 29010 29004 AC05959 FLOORED BRICK RETAINER 4'' X 9'' X 1 1/4'' REFRACTORY BRICK 3 1/4'' X 9'' X 1 1/4'' REFRACTORY BRICK 4 1/2" X 9" X 1 1/4" REFRACTORY BRICK 4'' X 4 1/2'' X 1 1/4'' REFRACTORY BRICK METALLIC BLACK STOVE PAINT - 342 g (12oz) AEROSOL 2 14 4 3 1 1 55
Escape 1800-I Insert Installation and Operation Manual DROLET LIMITED LIFETIME WARRANTY The warranty of the manufacturer extends only to the original retail purchaser and is not transferable. This warranty covers brand new products only, which have not been altered, modified nor repaired since shipment from factory. Proof of purchase (dated bill of sale), model name and serial number must be supplied when making any warranty claim to your DROLET dealer. This warranty applies to normal residential use only.
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