GE Sensing & Inspection Technologies Ultrasonic DM5E Operating Manual P/N 1259551 Rev.
DM5E Corrosion Thickness Gauge Operating Manual P/N 1259551 Rev. 1 February 2009 GESensingInspection.com ©2009 General Electric Company. All rights reserved. Technical content subject to change without notice.
Contents Chapter 1. General Information 1.1 Supplying Power to the DM5E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Powering the Instrument ON and OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.3 Key Features of the DM5E . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents Chapter 3. Setting Up the DM5E 3.1 Connecting a Probe and Loading a Setup File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 3.2 Configuring the Instrument. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3.2.1 Setting the Instrument Gain. . . . . . . . . . . . . . . . . . . . . . . .
Contents Chapter 5. Using the Optional Data Recorder 5.1 Creating a New Data Recorder File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 5.2 Recalling and Erasing Stored Data Recorder Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 5.2.1 Recalling a Data Recorder File . . . . . . . . . . . . . . . . . . . .
Contents Chapter 8. Maintenance 8.1 Care of the instrument. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 8.2 Proper Cable Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 8.3 Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preface Important Notice The following information must be read and understood by any user of a GE Sensing & Inspection Technologies ultrasonic thickness gauge. Failure to follow these instructions can lead to errors in thickness measurements or other test results. Decisions based on erroneous results can, in turn, lead to property damage, personal injury or death.
Preface Operator Training Operators must receive adequate training before using ultrasonic test equipment. Operators must be trained in general ultrasonic testing procedures and in the setup and performance required by a particular test.
Preface Testing Limitations In ultrasonic testing, information is obtained only from within the limits of the sound beam. Operators must exercise great caution in making inferences about the test material outside the limits of the sound beam. For example, when testing large materials it may be impossible or impractical to inspect the entire test piece. When a less-than-complete inspection is to be performed, the operator must be shown the specific areas to inspect.
Preface Ultrasonic Thickness Measurement Critical Operating Procedures The following operating procedures must be observed by all users of ultrasonic thickness gauges in order to minimize errors in test results. 1. Calibration of Sound Velocity The principle of operation of an ultrasonic thickness gauge is that the instrument measures the time of flight of an ultrasonic pulse through the test piece and multiplies this time by the velocity of sound in the material.
Preface Ultrasonic Thickness Measurement Critical Operating Procedures (cont.) 3. Effects of Temperature on Calibration Temperature variations change the sound velocity of materials and transducer delay lines and, therefore, calibrations. All calibrations should be performed on-site and with test blocks at the same temperature as the test piece, to minimize errors due to temperature variations. 4.
Preface Ultrasonic Thickness Measurement Critical Operating Procedures (cont.) 6. Doubling Ultrasonic thickness gauges will, under certain conditions, display readings which are twice (or in some cases, three times) the actual material thickness being measured. This effect, commonly known as “doubling,” can occur below the minimum specified range of the transducer. If the transducer being used is worn, doubling is possible at a thickness greater than the minimum of the specified range.
Preface Safety Information IMPORTANT: The DM5E is an instrument for materials testing. Any use for medical applications or other purposes is not allowed. The DM5E may only be used in industrial environments. IMPORTANT: For battery operation of the DM5E, two “AA” size batteries are needed. You should only use the products recommended by us for battery operation. Use of well-known battery brands is highly recommended.
Preface Defects/Errors and Exceptional Stresses If you have reason to believe that safe operation of your DM5E is no longer possible, you must disconnect the instrument and secure it against unintentional reconnection. Remove the batteries if necessary.
Chapter 1. General Information Chapter 1. General Information The DM5E is an ultrasonic corrosion thickness measurement device. The instrument is available in three versions: • DM5E Basic • DM5E with Dual Multi functionality • DM5E DL with Dual Multi and Data Recorder This chapter introduces the key features of the DM5E, and the next chapter explains the keypad functions and display-menu contents.
Chapter 1. General Information 1.1 Supplying Power to the DM5E (cont.
Chapter 1. General Information 1.1 Supplying Power to the DM5E (cont.) When the battery indicator is in the last quarter, as indicated by the display-screen symbol , replace the batteries as soon as possible. The DM5E automatically shuts OFF when the batteries are too weak for reliable operation. However, your settings are saved and restored when the instrument is turned ON again. When testing in remote locations, always carry spare batteries. 1.
Chapter 1. General Information 1.3 Key Features of the DM5E (cont.) • Lockout feature with password access • Large LCD display with backlight and adjustable contrast • Importing of data recorder files directly into Microsoft Excel (DM5E DL) • Approximately 100 hours of operation with 2 “AA alkaline batteries • Easy-to-use, single-level menu system • Multiple display screen languages • User-selectable measurement resolution to 0.001 inch (0.
Chapter 1. General Information 1.3.1 DM5E Corrosion Thickness Measurement Base Instrument 1.3.1a Contents of the DM5E Base Instrument • DM5E instrument • 2 “AA” batteries • Plastic carrying case • Couplant sample • Upgrade Utility Program on CD-ROM (requires mini-USB to PC cable) • Operating manual in CD-ROM • Operating instruction card • Certificate of conformity Note: A mini-USB to PC cable is only included with the DM5EDL version.
Chapter 1. General Information 1.3.1b Instrument Versions • DM5E Basic • DM5E with Dual Multi functionality • DM5E DL with Dual Multi and Data Recorder 1.4 Contents of this Manual This DM5E Operating Manual is divided into eight chapters and one appendix.
Chapter 2. Understanding the Keypad, Menu System & Displays Chapter 2. Understanding the Keypad, Menu System & Displays The DM5E's display, keypad, and functional commands are easy to interpret and use. In this chapter, you'll find a brief explanation of all display and keypad features. You'll also find references to manual sections where more detailed information is available.
Chapter 2. Understanding the Keypad, Menu System & Displays 2.1 Keypad Features (cont.) Press to activate standard display modes (shown here) and the optional display modes (if installed). Optional display modes include Data Recorder Contents. Select a probe setup Press to activate the functional control (when present) above the key. Select, adjust and confirm operating settings Thickness measurement display Press to launch the calibration process or make on-screen selections.
Chapter 2. Understanding the Keypad, Menu System & Displays 2.2 Interpreting the Display Screens This section describes the layout of the DM5E's primary display modes including: • Measurement Display Mode - Indicates measured thickness, contains status icons, displays data recorder location and file name (when this option is installed and activated). Figure 3 on page 10 shows four representative display screens.
Chapter 2. Understanding the Keypad, Menu System & Displays 2.2 Interpreting the Display Screens (cont.
Chapter 2. Understanding the Keypad, Menu System & Displays 2.2 Interpreting the Display Screens (cont.
Chapter 2. Understanding the Keypad, Menu System & Displays 2.2 Interpreting the Display Screens (cont.
Chapter 2. Understanding the Keypad, Menu System & Displays 2.2 Interpreting the Display Screens (cont.
Chapter 2. Understanding the Keypad, Menu System & Displays 2.3 Working with the Configuration Display By repeatedly pressing , you can access the Configuration display and you can adjust the following DM5E settings: • VIEW MODE - In base-model units this parameter offers five settings. See Section 4.1 on page 36 to select the view to be displayed.
Chapter 2. Understanding the Keypad, Menu System & Displays 2.3 Working with the Configuration Display (cont.) • BACKLIGHT - Turns the display backlight feature to ON, OFF, or AUTO (AUTO switches backlighting ON whenever a key is pressed or the probe is connected). • CONTRAST - Select this control and then press or to adjust the display contrast level. • LANGUAGE - Sets the instrument display language (see Section 3.2 on page 21).
Chapter 2. Understanding the Keypad, Menu System & Displays 2.3 Working with the Configuration Display (cont.) • TIME - Used to set the current time (see Section 3.2 on page 21). • DATE - Used to set the current date (see Section 3.2 on page 21). • GAIN - Used to select a different level of gain (LOW/HIGH/AUTO/DEFAULT) (see Section 3.2.1 on page 23). • RADIX - Selects a period (.) or comma (,) to be used as a decimal point (see Section 3.2 on page 21).
Chapter 3. Setting Up the DM5E Chapter 3. Setting Up the DM5E Prior to measuring thickness, the instrument must be properly setup. This chapter explains the steps that must be taken prior to measurement, to ensure that the display appearance, ultrasonic settings, and measurement mode match the desired configuration. The steps described in this chapter apply to all instruments, regardless of whether or not they incorporate the Dual Multi or Data Recorder options.
Chapter 3. Setting Up the DM5E 3.1 Connecting a Probe and Loading a Setup File Prior to measuring thickness, you must connect a probe to the instrument (see Figure 7 below) and select a Setup file that is compatible with the probe.
Chapter 3. Setting Up the DM5E 3.1 Connecting a Probe and Loading a Setup File (cont.) After a probe is connected, press to activate the Probe Setup display. The Probe Setup display, which is shown in Figure 8 below, allows the user to select one of the standard Setup files.
Chapter 3. Setting Up the DM5E 3.1 Connecting a Probe and Loading a Setup File (cont.
Chapter 3. Setting Up the DM5E 3.2 Configuring the Instrument Before using the DM5E, the parameters listed on the next page must be programmed at the Configuration display (see Figure 9) as follows: 1. Press as many times as necessary to access the Configuration display. 2. Press 3. After the desired parameter is highlighted, press program that parameter. 4. Press or or to select the desired parameter to modify. to to adjust the parameter value, then press to confirm the new setting. 5.
Chapter 3. Setting Up the DM5E 3.2 Configuring the Instrument (cont.
Chapter 3. Setting Up the DM5E 3.2.1 Setting the Instrument Gain The instrument gain level may set to AUTO, DEFAULT, HIGH, or to a noise-reducing LOW setting. To select the instrument gain setting: 1. Press . 2. Select the GAIN control. 3. Press to activate the control, then use 4. Press after the adjustment is complete. DM5E Operating Manual or to adjust the selected value and use or to select the cursor position.
Chapter 3. Setting Up the DM5E 3.2.2 Setting the Update Rate Measurements are updated at a rate of 4 or 8 Hz, as selected by the user. To select the measurement update rate: 1. Press 2. Select the UPDATE RATE control. 3. Press to activate the control, then use 4. Press after the adjustment is complete. 24 . or to adjust the setting.
Chapter 3. Setting Up the DM5E 3.2.3 Specifying the Nominal Thickness When the VIEW parameter is set to DIFF/RR%, the displayed thickness includes two differential values (in the instrument’s units and as a percentage) that represent the variation from user specified nominal thickness (see Section 4.4). To manually input or modify the nominal thickness: 1. Press 2. Select the NOM THICKNESS control. . 3. Press to activate the control, then use 4. Press after the adjustment is complete.
Chapter 3. Setting Up the DM5E 3.3 Instrument Calibration Before using the DM5E, the instrument and the connected probe must be calibrated using one or more standards of known thickness. It is important that the Setup file corresponding to the probe be selected prior to launching the calibration process. Then, the user can select either 1pt, 2pt, or AUTO calibration mode in the LOCKOUT menu.
Chapter 3. Setting Up the DM5E 3.3 Instrument Calibration (cont.
Chapter 3. Setting Up the DM5E 3.3 Instrument Calibration (cont.
Chapter 3. Setting Up the DM5E 3.3 Instrument Calibration (cont.
Chapter 3. Setting Up the DM5E 3.4 Setting the Maximum and Minimum Alarms When the thickness measurement value exceeds either the minimum or maximum alarm setting, the measurement value alternates between solid and hollow font type displays, except in B-SCAN mode. When an alarm appears in B-SCAN mode, the measurement value flashes ON and OFF in 1/2 second intervals. To input a minimum or maximum alarm thickness: 1. Press to access the Configuration display (see Figure 9 on page 21). 2. Press or 3.
Chapter 3. Setting Up the DM5E 3.5 B-SCAN Display Range The default BSCAN display range is 0-20 inch. We highly recommend adjusting the range according to the target, because setting an appropriate range will display a clearer scan graph.To adjust the range, complete the steps below. Note: If the BSCAN value exceeds the preset range, that point will be graphed as equal to the range limit. 1. Press to access the Configuration display (see Figure 9 on page 21). 2. Press or 3.
Chapter 3. Setting Up the DM5E 3.6 Locking and Unlocking Instrument the Controls The DM5E allows operators to lockout specific functions by using the lockout display, which is only accessible from the measurement screen. Follow the instructions in Figure 13 on page 33 to access this display and lockout (or enable) some or all of the function keys. Note: The DATA RECORDER and DUAL MULTI functions are optional and are only available with advanced instrument versions.
Chapter 3. Setting Up the DM5E 3.6 Locking and Unlocking Instrument the Controls (cont.
Chapter 3.
Chapter 4. Measuring Thickness Chapter 4. Measuring Thickness After setting up the instrument as described in Chapter 3, additional adjustments can be made by selecting the type of measurement made and the way in which it is displayed. You will also find information related to configuring and working with the BSCAN mode. The specific topics include how to: • Select the measured value to view (see Section 4.1 on page 36) • Work with Normal measurement mode (see Section 4.
Chapter 4. Measuring Thickness 4.1 Selecting the Displayed View Mode Base model DM5E instruments offer four display modes. In addition, two more display modes are available depending on the installed options. These display modes include: • NORMAL (Thickness Only) - The thickness value appears as large digits in the center of the display. • MIN SCAN (Minimum Thickness Scan) - Allows the user to continuously evaluate material thickness, provided the probe remains coupled or is uncoupled only briefly.
Chapter 4. Measuring Thickness 4.1 Selecting the Displayed View Mode (cont.) Note: During the placement of a very sensitive probe on the part surface, excess couplant may cause erroneous results. To eliminate the effect of excessive couplant, couple the probe firmly to the part, then press while the probe is properly in contact with the part. under HOME.
Chapter 4. Measuring Thickness 4.1 Selecting the Displayed View Mode (cont.) The measurement mode displayed by the instrument may be modified as follows: 1. Press as many times as necessary to access the Configuration menu. 2. Press or 3. Press to activate this parameter. 4. Press or 38 to select the VIEW MODE parameter. to scroll through the available modes, then press to select the highlighted mode.
Chapter 4. Measuring Thickness 4.2 Normal Measurement View Mode When NORMAL view mode is active, the display shows only a thickness reading, as shown in Figure 14 below. Note: If the Data Recorder file is active, the data location and stored value will be displayed at the top left corner of the display, instead of the material velocity value.
Chapter 4. Measuring Thickness 4.3 Min Scan and Max Scan Measurement View Modes The MIN SCAN and MAX SCAN modes allow the user to continuously evaluate material thickness then, after the evaluation period is complete, display the extreme (minimum or maximum) material thickness observed. During the evaluation period, thickness is displayed along with the minimum and maximum observed thickness values (see Figure 15 below).
Chapter 4. Measuring Thickness 4.4 Differential/Rate-of-Reduction Measurement View Mode This view mode (see Figure 16 below) displays both the currently measured thickness and a nominal thickness input by the user, along with the difference between these two values (“measured” minus “nominal”) expressed in percentage and dimensional terms. Note: The displayed differences can have either positive or negative values.
Chapter 4. Measuring Thickness 4.5 B-SCAN Measurement View Mode The B-SCAN mode (see Figure 17 below) allows the user to continuously display the material thickness in a graphical mode. During the evaluation period, the thickness measurement is displayed along with the minimum and maximum thickness values. A time-out feature allows a momentarily uncoupling of the probe during the evaluation period.
Chapter 4. Measuring Thickness 4.6 Dual Multi Measurement View Mode Protective coatings, including paint, contribute significant error to the thickness measurement of the underlying metal when using conventional measurement techniques. The Dual-Multi mode eliminates coating layers from the measurement by measuring between successive back wall reflections of the metal.
Chapter 4. Measuring Thickness 4.6 Dual Multi Measurement View Mode (cont.
Chapter 5. Using the Optional Data Recorder Chapter 5. Using the Optional Data Recorder Note: The instructions in this chapter apply only to instruments equipped with a Data Recorder. When installed and activated, the Data Recorder option allows users to create Data Recorder files, store thickness readings (and the accompanying B-SCAN, when desired), and navigate through file contents. In this chapter you will learn how to: • Create Data Recorder files (see Section 5.
Chapter 5. Using the Optional Data Recorder 5.1 Creating a New Data Recorder File To create a new Data Recorder file, you need only specify a file name. In most cases, however, you will wish to enter additional information. Parameters that can be adjusted during the file-naming process include: • The numbers of ROWS and COLUMNS in the Data Recorder file (see Figure 20 on page 48). • The ADVANCE DIRECTION (see Figure 20 on page 48).
Chapter 5. Using the Optional Data Recorder 5.1 Creating a New Data Recorder File (cont.
Chapter 5. Using the Optional Data Recorder 5.1 Creating a New Data Recorder File (cont.
Chapter 5. Using the Optional Data Recorder 5.2 Recalling and Erasing Stored Data Recorder Files Stored Data Recorder files can be recalled or erased at any time. Once recalled, thickness measurements can be stored in available file locations, but the advance direction cannot be changed. 5.2.1 Recalling a Data Recorder File 1. Press as many times as necessary to access the Configuration display and then set DATA RECORDER to ON. 2. Press again to launch the File Display mode. 3.
Chapter 5. Using the Optional Data Recorder 5.2.2 Erasing a Data Recorder File 1. Press again to launch the File Display mode. 2. If necessary, press 3. Press or below FILES to display a list of the stored files. to select the stored file you wish to erase, then press and hold below ERASE. IMPORTANT: Once erased, the Data Recorder file and any stored thickness measurements cannot be retrieved. 5.
Chapter 5. Using the Optional Data Recorder 5.3.1 Storing Minimum of B-Scan in Data Recorder Files When in B-Scan mode, the minimum value is stored in the active position of the Data Recorder by pressing below SEND. 5.3.2 Navigating Through Data Recorder Files When the Data Recorder is turned ON, the contents of the active Data Recorder file are displayed in the File Navigation Grid shown in Figure 20 on page 48. After the navigation grid is activated, , , and can be used to select any file position.
Chapter 5.
Chapter 6. I/O Features Chapter 6. I/O Features Note: The instructions in this chapter apply to all versions of the DM5E instrument. The DM5E can communicate with external devices through its built-in I/O port. A mini-USB to PC cable is available for connection to this virtual COM port (see Figure 21 below for the location). With the UltraMATE, UltraMATE Lite, or even a simple Excel Macro, a PC can import data recorder files from the instrument.
Chapter 6. I/O Features 6.1 Connecting the DM5E to a PC The instrument’s I/O port can be connected to a PC using a mini-USB cable. Be sure to install the virtual COM port driver on the PC before making the connection. Then, follow the instructions on your PC screen to install the new hardware.
Chapter 7. Specifications Chapter 7. Specifications This chapter lists the features and specifications of your DM5E including: • Instrument specifications (see Section 7.1 on page 56) • Features of the optional Data Recorder (see Section 7.2 on page 60) • Probe specifications (see Section 7.3 on page 61) Note: Also, see “EN15317 Technical Specifications” on page 77.
Chapter 7. Specifications 7.1 Instrument Specifications Operating Principle: Ultrasonic, pulse echo measurement method Measuring Range: Depends on probe and material, 0.60mm to 508mm (0.025in to 20.00in) in IP to 1st BW Measurement Mode, 2.00mm to 127.0mm (0.079in to 5.00in) in Dual-Multi Measurement Mode, the coating thickness range shall be 0.3mm to 2.50mm (0in to 0.098in). Measuring Resolution: 0.001 inch default (selectable 0.001, 0.01 inch) 0.01 mm default (selectable 0.01, 0.
Chapter 7. Specifications 7.1 Instrument Specifications (cont.) Pulser: Excitation Pulse: Spike Pulser Voltage: 120 V into 50 ohm load, using 20 MHz oscilloscope Receiver: Bandwidth: 1.5 MHz to 12 MHz @ -3 dB Gain: Automatic Gain Control Display Type: High-resolution graphical LCD, 64 x 128 Pixels, 53.0mm x 27.0mm with backlight and adjustable contrast Update Rate: 4 Hz or 8 Hz, user selectable, 24 Hz scan mode capture rate Thickness Value Display: NORMAL view mode: 5 digit, 0.4" (10.
Chapter 7. Specifications 7.1 Instrument Specifications (cont.) Alarm Settings: Minimum and Maximum alarms, Range of 0.010 in to 20.00 in, 0. (0.
Chapter 7. Specifications 7.1 Instrument Specifications (cont.) Size: 138mm x 32mm x 75mm Shock: IEC 68-2-27 Ea, as per Mil Std 810C Method 516.2 Procedure I with a 15g 11ms impulse half sinusoidal wave applied 6 times per axis Sealing: IEC529 / IP54, Dust proof/dripping water proof as per IEC 529 specifications for IP54 classification Note: Instrument specifications are subject to change without prior notice.
Chapter 7. Specifications 7.2 Data Recorder Option Features Capacity: 50,000 readings File Structures: Grid file Number of Rows: 1 to 50,000 Number of Columns: 1 to 223 File Naming: Up to 16 character alphanumeric name Optional Software: UltraMATE and UltraMATE Lite Note: Instrument specifications are subject to change without prior notice.
Chapter 7. Specifications 7.3 DM5E Probe/Transducer Specifications Model DA501 Model DA503 Model DA512 Model DA590 Frequency: 5 MHz 2 MHz 10 MHz 5 MHz Probe Style: standard standard fingertip high-temperature -10 to 70°C -10 to 70°C -10 to 70°C -10 to 204°C Contact Diameter: 15 mm (.590”) 20 mm (.787”) 7.5 mm (.300”) 12.7 mm (.500”) IP to First Measurement Range: 1.0 to 200 mm (.040 to 8”) 5 to 300 mm (.200 to 12”) 0.6 to 60 mm (.020 to 2.4”) 1 to 125 mm @20°C (.
Chapter 7.
Chapter 8. Maintenance Chapter 8. Maintenance 8.1 Care of the instrument Clean the instrument housing and display using a soft cloth lightly dampened with water or a mild window-cleaning product. Never use harsh solvents as they could cause the plastic to become brittle or damaged. 8.2 Proper Cable Handling • Avoid twisting or knotting of the cable. • Grasp the cable only by the connectors when connecting or disconnecting it from the instrument. 8.
Chapter 8.
Appendix A. Supplemental Information Appendix A. Supplemental Information This appendix contains supplementary information, including: • Resetting the instrument’s operating software (see Section A.1 on page 66) • Upgrading the instrument's operating software (see Section A.2 on page 67) • Web site information (see Section A.3 on page 69) • EMC documentation (see Section A.4 on page 70) • Manufacturing and Service Center locations (see Section A.
Appendix A. Supplemental Information A.1 Resetting the Operating Software IMPORTANT: The following procedure will set all parameters to their factory default values. Any files you wish to retain should be downloaded using the UltraMATE PC software before resetting the operating software. However, any Data Recorder files stored in the instrument will not be deleted during this procedure. To reset the instrument's operating software: 1. Turn the instrument OFF. 2. Press and hold 3.
Appendix A. Supplemental Information A.2 Firmware Updates The DM5E operating software can be upgraded using an internet connection and an upgrade utility program. Each instrument is shipped with a CD containing the DM5E Upgrade Utility Program. To perform the update, proceed as follows: 1. Install the Upgrade Utility Program on a PC that has an active internet connection. 2. Run the Upgrade Utility Program from the Program Menu on your PC.
Appendix A. Supplemental Information A.2 Firmware Updates (cont.
Appendix A. Supplemental Information A.2 Firmware Updates (cont.) 6. When prompted, press and hold the and keys for 3 seconds. The DM5E will enter re-programming mode. When the update has been completed, the DM5E will automatically shut OFF. IMPORTANT: All stored custom settings will be lost during the next step. However, stored Data Recorder files will not be affected. 7. Reset the operating software to purge the instrument’s memory. A.
Appendix A. Supplemental Information A.4 EMC Documentation The following is the DM5E Declaration of EMC Compliance: DM5E Ultrasonic Corrosion Thickness Gauge Instrument Description: The DM5E is an ultrasonic thickness gauge capable of measuring materials using ultrasonic transducers operating at frequencies from 5 to 15 MHz. This instrument displays a thickness calculated by the measured time of flight in the material at the velocity programmed into the instrument.
Appendix A. Supplemental Information A.5 Manufacturing & Customer Service Locations The DM5E is manufactured according to state-of-the-art methods using high-quality components. In-process testing and a quality management system certified to ISO 9001 ensure optimum quality of instrument conformance.
Appendix A.
Appendix B. Regulatory Compliance Appendix B. Regulatory Compliance This appendix contains information on the following topics: • WEEE Directive (see Section B.1 on page 74) • Battery Disposal (see Section B.2 on page 75) • EN15317 Technical Specifications (see Section B.
Appendix B. Regulatory Compliance B.1 Waste Electrical and Electronic Equipment (WEEE) Directive GE Sensing & Inspection Technologies is an active participant in Europe’s Waste Electrical and Electronic Equipment (WEEE) take-back initiative, directive 2002/96/EC. The equipment that you bought has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment.
Appendix B. Regulatory Compliance B.2 Battery Disposal This product contains a battery that cannot be disposed of as unsorted municipal waste in the European Union. See the product documentation for specific battery information. The battery is marked with this symbol, which may include lettering to indicate cadmium (Cd), lead (Pb), or mercury (Hg). For proper recycling return the battery to your supplier or to a designated collection point. B.2.
Appendix B. Regulatory Compliance B.2.2 The Risks and Your Role in Reducing Them Your participation is an important part of the effort to minimize the impact of batteries and accumulators on the environment and on human health. For proper recycling you can return this product or the batteries or accumulators it contains to your supplier or to a designated collection point. Some batteries or accumulators contain toxic metals that pose serious risks to human health and to the environment.
Appendix B. Regulatory Compliance B.3 EN15317 Technical Specifications The technical specifications for the DM5E according to EN15317 are listed in Table 1 below. Description Table 1: EN15317 Technical Specifications Dimension Min. Typical Max. Comment General Characteristics Size Weight mm 138mm x 32mm x 75mm g 223 Grams with batteries Display Type Pixel 64 x 128 LCD with backlight and adjustable contrast Display Size mm 53.0mm x 27.
Appendix B. Regulatory Compliance Operational Current Range Table 1: EN15317 Technical Specifications (cont.) milliAmps 95 145 Update rate set at 8hz, With USB cable connected to PC Stability against temperature oC -10 50 Operational Temperature Range oC -10 50 Calibration Methods 2 Point, Off Block Zeroing, Automatic On Block Zeroing Data Storage DataLogger 50,000 readings Data Output DataLogger connected via USB Transmitter (Spike) PRF Hz 3.2 4 4.8 Low PRF Hz 6.4 8 9.
Appendix B. Regulatory Compliance Table 1: EN15317 Technical Specifications (cont.) Performance Min. and Max. Measureable Thickness mm 1 200 with DA501 Min. and Max. Measureable Thickness mm 5 300 with DA503 Min. and Max. Measureable Thickness mm 0.6 60 with DA512 Min. and Max.
Appendix B.
Index A C Alarms, Setting Minimum and Maximum . . . . . . . . . . . . . . . . . . 30 Cables Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 I/O Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Calibration Procedure, 1pt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Procedure, 2 pt . . . . . . . . . . .
Index Connections I/O Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Probe Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Contrast, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Controls, Locking & Unlocking. . . . . . . . . . . . . . . . . . . . . . . . . . 32 Customer Support Centers . . . . . . .
Index F L Features, Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 File Data Recorder, Creating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Data Recorder, Navigating . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Data Recorder, Recalling & Erasing. . . . . . . . . . . . . . . . . . . 49 Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Setup, Loading . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index Measurements Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Storing in a Data Recorder File . . . . . . . . . . . . . . . . . . . . . . Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Min Scan & Max Scan Measurement Modes . . . . . . . . . . . . . . . Mode see Measurement Mode or Display Mode R 10 50 35 40 N Nominal Thickness, Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Normal Measurement Mode . .
Index Thickness Measuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Nominal, Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Time, Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Training, Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii Transducer see Probe Waste Disposal Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Customer Support Centers North/South America 50 Industrial Park Road Lewistown, PA 17044 U.S.A. Tel: 866 243 2638 (toll-free) 717 242 0327 United Kingdom/Ireland 892 Charter Avenue Canley Coventry CV4 8AF England Tel: +44 845 130 3925 France 68, Chemin des Ormeaux Limonest 69760 France Tel: +33 47 217 9216 Germany Robert Bosch Str. 50354 Hürth Germany Tel: +49 2233 601 0 Spain San Maximo,31, Planta 4A, Nave 6 Madrid 28041 Spain Tel: +34 195 005 990 E-mail: geit-info@ge.com www.geinspectiontechnologies.
