DA_650-16_deen_05-2012.qxd:DA-6-pages.qxd 650-16 23.05.
All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler AG.
Table of contents 1 About this operating instructions......................................................5 1.1 1.2 1.3 1.4 1.5 1.5.1 1.5.2 Scope ....................................................................................................5 For whom is this operating instructions intended? ................................5 Representation conventions – symbols and characters ........................6 Other documents ..................................................................................
Table of contents 6.9 6.9.1 6.9.2 6.9.3 6.9.4 6.9.5 6.9.6 6.9.7 6.9.8 6.9.9 6.9.10 6.9.11 6.9.12 6.9.13 6.9.14 6.9.15 6.10 Electrical connection............................................................................47 Checking the mains voltage ................................................................47 Connecting the mains power supply....................................................48 Connecting the cables to the upper part..............................................
Table of contents 8.3 8.4 8.4.1 8.4.2 8.5 8.5.1 8.5.2 8.6 8.6.1 8.6.2 8.7 8.7.1 8.7.2 8.7.3 8.7.4 8.7.5 8.8 Controller operating modes .................................................................88 General operation................................................................................89 Inputting numeric values......................................................................89 Entering text ........................................................................................
Table of contents 4 Operating Instructions 650-16 - 01.
About this operating instructions 1 About this operating instructions This operating instructions for sewing machine 650-16 was compiled with the utmost care. It contains information and notes to enable the machine to give many years of reliable service. Please contact us if you find any discrepancies or have any suggestions, 5.11 Customer Service, page 38. Consider this operating instructions part of the product and keep it on hand at all times.
About this operating instructions 1.3 Representation conventions – symbols and characters Various information in this operating instructions is represented or highlighted by the following characters in order to facilitate easy and quick understanding: Correct setting Indicates proper setting. Malfunctions Specifies the faults that can occur due to an incorrect setting.
About this operating instructions Information Additional information, e.g. on alternative operating options. Order Specifies the work to be performed before or after a setting. References Reference to another section in the manual. Safety Important warnings for the machine operator are specially designated. Since safety is of particular importance, hazard symbols, levels of danger and their signal words are described separately in 3 Safety instructions, page 17.
About this operating instructions 1.5 Liability All information in this operating instructions was compiled with consideration to the state of the art, and applicable standards and regulations. The manufacturer cannot be held liable for damages resulting from: • Breakage and transport damages • Failure to observe operating instructions • Improper use • Unauthorized modifications to the machine • Use of untrained personnel • Use of unapproved replacement parts 1.5.
About this operating instructions The machine may only be set up and operated in dry conditions on well-maintained premises. If the machine is operated on premises that are not dry and well-maintained, then further measures may be required which must be compatible with EN 60204-31: 1999. Only authorized/trained personnel may operate the machine. The manufacturer cannot be held liable for damages resulting from improper use.
About this operating instructions 10 Operating Instructions 650-16 - 01.
Technical Specifications 2 Technical Specifications The Dürkopp Adler 650-16 is a special sewing machine for programmed or manual sewing in of sleeves in ladies' and mens' outerwear. 2.1 Characteristics The sewing machine is equipped with an integral sewing head drive, with a stepper motor which drives upper and lower belt transport for gentle transport of the material, together with stepper motor-driven curve support and an inclined base of improved material handling.
Technical Specifications • Alternating belt upper transport (programmable), allowing easy passage of the material past the needle. Maximum alternation height 2.
Technical Specifications 2.2 Declaration of conformity The machine complies with the European regulations specified in the declaration of conformity or in the installation declaration. 2.3 Additional equipment A flexible system of additional equipment allows the sewing machine to be optimally equipped for any application at low cost.
Technical Specifications Order number Additional equipment 650-16 0791 650400 Set of seam templates (for demonstration purposes) 0650 E00002 Equipment for heavy material 2.4 Technical data Noise levels Workplace-specific emission value as per DIN EN ISO 10821: LC = 79 dB (A) ± 0.83 dB(A) at • Stitch length: 3.
Technical Specifications Technical data Table height (steplessly adjustable) [mm] 650-16 780 – 900 Width, height, depth [mm] (machine installed on the frame) 1320/1300/750 Weight [kg] (machine installed on the frame) 115 Rated voltage [V/Hz] Rated voltage on delivery [V/Hz] Rated power [kVA] Operating Instructions 650-16 - 01.0 - 06/2014 190 – 240V 50/60Hz 1 x 230V 50Hz 1.
Technical Specifications 16 Operating Instructions 650-16 - 01.
Safety instructions 3 Safety instructions This section contains basic information for your safety. Read the instructions carefully before setting up or operating the machine. Make sure to follow the information included in this section. Failure to do so can result in serious injury and damage to the machine. 3.1 Basic safety instructions The machine may be used only as described in this operating instructions. The operating instructions should be available at the machine's location at all times.
Safety instructions Installation The power cable must have a plug authorized for the country in which the machine is being used. The power plug may only be connected to the power cable by a qualified specialist. Obligations Observe the country specific safety and accident prevention regof the operator ulations and the legal regulations concerning industrial safety and the protection of the environment. All warnings and safety signs on the machine must always be in legible condition and may not be removed.
Safety instructions 3.2 Signal words and symbols used in warnings Warnings in the text are distinguished by color bars. The color scheme is oriented towards the severity of the danger. Signal words indicate the degree of risk: Signal words Signal words and the hazard that they describe: Signal word Hazard DANGER Will result in serious injury or death. WARNING Can result in serious injury or death. CAUTION Can result in minor or moderate injury. ATTENTION Can result in property damage.
Safety instructions Examples Examples of the layout of the warnings in the text: DANGER Type and source of risk Consequences of non-observance Measures for avoiding the risk This is what a warning looks like for a hazard that will result in serious injury or even death if ignored. WARNING Type and source of risk Consequences of non-observance Measures for avoiding the risk This is what a warning looks like for a hazard that could result in serious injury or even death if ignored.
Safety instructions CAUTION Type and source of risk Consequences of non-observance Measures for avoiding the risk This is a warning note for a hazard that could result in environmental damage if ignored. Operating Instructions 650-16 - 01.
Safety instructions 22 Operating Instructions 650-16 - 01.
Machine Description 4 Machine Description Figure 1: General view of the 650 sewing machine ི (1) - Machine upper section (2) - Thread reel holder Operating Instructions 650-16 - 01.
Machine Description 24 Operating Instructions 650-16 - 01.
Operation 5 Operation 5.1 Threading the needle WARNING Risk of injury from the point of the needle and moving parts Turn off the sewing machine before threading the thread. Steps 1. Plug the thread reels on to the thread reel holders and feed the needle and hook threads through the unwinding bracket. Important: The unwinding bracket must be horizontal and be positioned above the thread reels. 2. Thread the needle thread as shown in the following figure.
Operation Threads with Figure 3: Threading the needle with threads of high elasticity high elasticity 5.2 Setting the needle thread tension Correct setting The main tension (1) should be set as low as possible. The thread interlacing should be exactly in the middle of the material being sewn. With thin sewn material, excessive thread tension can lead to undesired gathering and thread breakages.
Operation Figure 5: Main tensioner (1) - Main tensioner 1 Steps 1. Set the main tensioner (1) via the control panel so that a even stitch pattern is achieved. Opening When the thread is cut, the main tensioner (1) is opened automatautomatic ically. 5.3 Setting the thread regulator WARNING Risk of crushing by moving parts Switch the sewing machine off before setting the thread regulator. The thread regulator regulates the amount of needle thread required for forming the stitch.
Operation Figure 6: Setting the thread regulator 1 2 3 (1) - Screw (2) - Thread regulator (3) - Thread tensioning spring Steps 1. Loosen the screw (1). 2. Change the setting of the thread regulator (2). 3. Tighten the screw (1). 5.4 Winding the hook thread ATTENTION Possible machine damage through moving the bobbin without performing sewing Moving the bobbin without performing sewing can cause damage to the presser foot and the bobbin case in the hook.
Operation Figure 7: Winding the hook thread 1 2 3 (1) - Winder flap (2) - Bobbin (3) - Cutter Steps 1. Fit the bobbin (2) on the bobbin shaft. 2. Thread the hook thread as shown in the following figure. 3. Wind the hook thread clockwise on to the bobbin core. 4. Swing the bobbin winder flap (1) against the bobbin. 5. Switch the main switch on. 6. Start sewing. 7. Once the bobbin is full, the winder switches off automatically ( Service manual section 16.1). 8.
Operation 5.5 Replacing the hook thread bobbin WARNING Risk of injury from moving parts Switch off the sewing machine before replacing the hook thread bobbin. Figure 8: Replacing the hook thread bobbin 6 7 1 2 3 (1) - Bobbin housing flap (2) - Hook cover (3) - Bobbin (4) - Slot 4 5 (5) - Tension spring (6) - Hole (7) - Bobbin housing upper section Steps Removing an empty bobbin 1. Push the hook cover (2) downwards. 2. Move the needle to the up position. 3. Lift the bobbin housing flap (1). 4.
Operation Inserting a full bobbin 1. Insert the full bobbin (3) into the bobbin housing upper section (7). 2. Feed the hook thread through the slot (4) under the tensioning spring (5) into the hole (6). 3. Pull the hook thread approx. 5 cm out of the bobbin housing (7). 4. The bobbin must rotate in the direction of the arrow when pulling out the thread. 5. Insert the bobbin housing (7) again. 6. Push the hook cover (2) upwards. Operating Instructions 650-16 - 01.
Operation 5.6 Setting the hook thread tension WARNING Risk of injury from moving parts Switch off the sewing machine before replacing the hook thread bobbin. Correct setting The hook thread tension must be set so that the resulting stitch pattern looks like the figure in 5.2 Setting the needle thread tension, page 26. At the recommended hook thread tension of e.g. 25 g (measured with a full bobbin), 12.5 g should be generated by the braking spring and 12.5 g by the tensioning spring.
Operation Figure 10: Setting the hook thread tension 1 (1) - Braking spring (2) - Tension spring 2 3 (3) - Regulating screw Steps 1. Turn back the adjusting screw (3) so far that the tension on the tensioning spring (2) is completely removed. 2. Bend the braking spring (1) such that half the recommended hook thread tension value is applied through the braking spring. 3. Insert the bobbin into the bobbin housing upper section and thread in the hook thread 5.4 Winding the hook thread, page 28. 4.
Operation 5.7 Changing the needle WARNING Risk of injury from the point of the needle and moving parts Turn the sewing machine off before replacing the needle. Figure 11: Changing the needle 1 2 3 4 (1) - Needle bar (2) - Screw (3) - Groove (4) - Hook tip Steps 1. Loosen the screw (2) and remove the needle. 2. Insert the new needle into the hole in the needle bar (1) until it reaches the end stop. Important: The groove (3) must face towards the hook tip (4). 3. Tighten the screw (2).
Operation 5.8 Raising the presser feet WARNING Risk of crushing by the presser feet Do not reach under the raised presser feet. The presser feet (1) can be raised by an electric motor, by depressing the pedal (3). Figure 12: Raising the presser feet 2 1 (1) - Presser feet (2) - Additional pedal (optional) 2 3 (3) - Foot pedal Steps 1. Push the pedal halfway backwards. 2. Raise the presser feet. or 1. Push the pedal fully backwards. 2. Activate the thread cut-off and raise the presser feet.
Operation 5.8.1 Functions of the optional additional pedal The left pedal (2) has a dual function. Depending on the setting of the technician level it either alters the fullness or the curve support ( Service manual section 17.3.3). • In automatic mode: The value for fullness or curve support is corrected for the current step. • In manual mode: The value for fullness or curve support is selected. Steps 1.
Operation 5.10 Sewing Before starting sewing Initial situation • Pedal is in the rest position. Sewing machine is at a standstill. Needle is up. Presser foot is down. Position material at the start of the seam • Push the pedal half backwards. The presser foot rises. • Position the sewing material. • Release the pedal. The presser foot descends on to the sewing material. At the start of the seam Starting bartack and sewing the seam • Push the pedal forwards and keep it there.
Operation Remove the material to be sewn • Push the pedal fully backwards and keep it there. The end bartack is sewn (if activated). The thread is cut off (if activated). The machine stops in the 2nd position. The needle is up. The presser feet are raised. • Remove the sewn material. • Release the pedal. The presser feet are lowered. 5.11 Customer Service Contact for repairs if machine is damaged: Dürkopp Adler AG Potsdamer Str. 190 33719 Bielefeld, Germany Tel.
Installation 6 Installation WARNING Risk of injury The machine may be installed only by trained specialists. Wear safety gloves and safety shoes when unpacking and installing. 6.1 Scope of delivery The scope of delivery depends on your specific order. Check that all parts required are present before installing the machine. Figure 14: Scope of delivery 1 12 13 2 3 4 11 10 5 6 9 Operating Instructions 650-16 - 01.
Installation This description applies to a special sewing machine whose individual components are all supplied by Dürkopp Adler: • Upper part of the machine, including the LED sewing light (2) • Control panel (optional) (3) Dürkopp Adler accessory pack with: • Thread reel holders (1) • Main switch (4) • Transformer for the LED sewing light (5) • Protective cover (not illustrated) • Fastening material • Knee switch (6) Controller parts set, complete: • DAC 3 controller (7) • Additional controller (13) Additi
Installation 6.3 Assembling the frame Figure 15: Assembling the frame 6 7 8 4 5 3 (1) - Cross strut (2) - Main pedal (3) - Additional pedal (4) - Setpoint transducer for the additional pedal 2 1 (5) - Frame brace (6) - Cable duct (7) - Setpoint transducer for the main pedal (8) - Adjusting screw Steps 1. Attach the pedal (2) to the cross brace (1). 2. Attach the additional pedal (3) (optional) to the cross brace (1). 3. Attach the cross brace (1) to the frame. 4.
Installation 6.4 Pre-assembling the table top Figure 16: Pre-assembling the table top 7 8 9 10 6 5 4 3 2 1 Steps 1. Use the table top (1). 2. Screw on the drawer (2) and its brackets (chipboard screws 3.5 x 17). 3. Screw on the knee switch (3). 4. Screw on the sewing light transformer (4). 5. Screw on the main switch (5) (chipboard screws 5 x 30). 6. Screw on the cable duct (6) (40 x 40 x 200 mm long) (chipboard screws 3.5 x 17). 7. Screw on the strain relief (7) (chipboard screws 3.5 x 17). 8.
Installation 6.5 Attaching the table top and pedals to the frame Figure 17: Attaching the table top and aligning the pedals 1 8 5 2 7 (1) - Thread reel holder (2) - Table top (3) - Frame brace (4) - Frame 6 4 (5) - Lever (6) - Main pedal (7) - Additional pedal (8) - Screws 3 Steps 1. Using wood screws (6 x 30), attach the frame (4) to the table top (2). Drill pilot holes for the wood screws. 2. Use the center marks to position the pilot holes. 3. Turn the frame (4) the right way up. 4.
Installation Important: The unwinding bracket must be vertically above the thread reel holders. 6.6 Completing the table top Figure 18: Completing the table top 3 2 1 4 5 (1) - Rubber corners (2) - Upper part support (3) - Hinge mountings (4) - Edge strips (5) - Oblique fittings Steps 1. Insert the oblique fittings (5). 2. Insert the rubber corners (1) into the table top. 3. Using 4.5 x 15 (4x) screws, screw on the hinge mountings (3). 4. Using 4.
Installation 6.7 Setting the working height The working height can be adjusted between 780 and 900 mm (measured to the upper edge of the table plate). Figure 19: Setting the working height 1 1 (1) - Screws Steps 1. Slacken the screws (1) on the frame bars. 2. Set the table top to the desired working height. 3. To avoid jamming, slide the table top in or out evenly at both sides. 4. Tighten the screws (1). Operating Instructions 650-16 - 01.
Installation 6.8 Inserting the machine upper part Figure 20: Inserting the machine upper part 1 2 (1) - Transport eye (2) - Clamping plate Steps 1. Using the transport eye (1), lift the machine upper part and insert it into the cut-out on the table top. 2. After the upper part has been placed in position, immediately connect the bracket (2) which prevents the upper part coming loose if the table top is tipped. The bracket is included in the accessories pack for the upper part.
Installation 6.9 Electrical connection DANGER Danger of life-threatening electric shock The machine may be connected only by trained electricians. Disconnect the power plug before starting to work on the electrical equipment. Make sure the machine cannot be accidentally switched back on. 6.9.1 Checking the mains voltage The voltage on the type plate of the sewing drive must correspond to the mains voltage.
Installation 6.9.2 Connecting the mains power supply DANGER Danger of life-threatening electric shock Disconnect the power plug before connecting the mains power supply to the main switch. Make sure the machine cannot be accidentally switched back on. Figure 21: Connecting the control cabinet, additional controller and LED 1 2 (1) - Switch knob (2) - Screw (3) - Bracket 3 4 5 (4) - Hole (5) - Switch transformer Steps 1. Undo the screw (2) in the knob and take off the switch knob (1). 2.
Installation 9. Replace the cover (3) on the main switch. 10. Fit the switch knob (1) and screw it tight. 11. Place the cable duct cover on the cable duct. 6.9.3 Connecting the cables to the upper part DANGER Danger of life-threatening electric shock Disconnect the power plug before connecting the cables to the upper part. Make sure the machine cannot be accidentally switched back on.
Installation Steps 1. Lay the cables to the control cabinet and bundle them together with cable ties. 2. Plug the motor cables to the corresponding plugs on the connection side (2). 3. Plug the other cables to the corresponding plugs on the connection side (1). 4. Connect the LED light to the transformer, 6.9.14 Connecting the LED sewing light, page 60. 6.9.
Installation 6.9.5 Connecting the setpoint transducers to the controller DANGER Danger of life-threatening electric shock Disconnect the power plug before connecting the setpoint transducers to the controller. Make sure the machine cannot be accidentally switched back on. Figure 24: Connecting the setpoint transducers to the controller 1 2 Steps 1. Connect the setpoint transducer for the main pedal to the “Speed” plug (1) (X120b). 2.
Installation 6.9.6 Connecting the equipotential bonding for the upper part DANGER Danger of life-threatening electric shock Disconnect the power plug before connecting the equipotential bonding for the upper part. Make sure the machine cannot be accidentally switched back on. The protective earth conductor (2) (350 mm long) is included in the accessories pack for the machine.
Installation 6.9.7 Connecting the equipotential bonding for the controller DANGER Danger of life-threatening electric shock Disconnect the power plug before starting to Connecting the equipotential bonding for the controller. Make sure the machine cannot be accidentally switched back on.
Installation 6.9.8 Connecting the equipotential bonding for the additional controller DANGER Danger of life-threatening electric shock Disconnect the power plug before starting to establish equipotential bonding to the additional controller. Make sure the machine cannot be accidentally switched back on. Figure 27: Connecting the equipotential bonding for the additional controller 1 2 3 (1) - Protective earth conductor (2) - Tab connector (3) - Attachment to control cabinet Steps 1.
Installation 6.9.9 Connecting the equipotential bonding for the sewing head motor DANGER Danger of life-threatening electric shock Disconnect the power plug before starting to connect the equipotential bonding for the sewing head motor. Make sure the machine cannot be accidentally switched back on.
Installation 6.9.10 Connecting the equipotential bonding for the knee switch DANGER Danger of life-threatening electric shock Disconnect the power plug before starting to connect the equipotential bonding for the knee switch. Make sure the machine cannot be accidentally switched back on. Figure 29: Connecting the equipotential bonding for the knee switch 1 3 2 (1) - Mounting clip (2) - Cable duct 4 (3) - Protective earth conductor (4) - Tab connector Steps 1.
Installation 6.9.11 Connecting the equipotential bonding for the setpoint transducers DANGER Danger of life-threatening electric shock Disconnect the power plug before starting to connect the equipotential bonding for the setpoint transducers. Make sure the machine cannot be accidentally switched back on.
Installation 6.9.12 Connecting the knee switch DANGER Danger of life-threatening electric shock Disconnect the power plug before starting to connect the knee switch. Make sure the machine cannot be accidentally switched back on. Figure 31: Connecting the knee switch 1 (1) - Plug (2) - Cable 2 3 2 (3) - Knee switch Steps 1. Lay the cable (2) for the knee switch (3) through the cable duct to the controller and connect it to the plug (1). 58 Operating Instructions 650-16 - 01.
Installation 6.9.13 Connecting the control panel DANGER Danger of life-threatening electric shock Disconnect the power plug before starting to connect the control panel. Make sure the machine cannot be accidentally switched back on. Figure 32: Connecting the control panel 3 1 2 (1) - Cable (2) - Table top opening 4 (3) - Retainer (4) - Control panel Steps 1. Screw the control panel (4) on the bracket (3) and align it. 2.
Installation 6.9.14 Connecting the LED sewing light DANGER Danger of life-threatening electric shock The sewing light switch is connected directly to the mains supply and is live even when the main switch is switched off. Disconnect the power plug without fail before connecting the sewing light. Make sure the power plug cannot be accidentally plugged back in. Figure 33: Connecting the LED sewing light 3 2 1 (1) - Sewing light controller (2) - Main switch (3) - Plug Steps 1.
Installation 6.9.15 Connect the additional sewing light (Waldmann) (optional) See the installation manual 0791 100702. This manual is supplied with the sewing light. 6.10 Sewing test Perform a sewing test after completing the installation work. WARNING Risk of injury from pointed and moving parts Switch off the sewing machine before threading the needle thread or hook thread. Steps 1. Insert the mains plug. 2. Wind on the hook thread, page 28. 3. Switch the main switch on. 4. Activate winder mode. 5.
Installation 62 Operating Instructions 650-16 - 01.
Controller with the OP3000 control panel 7 Controller with the OP3000 control panel 7.1 OP3000 control panel Figure 34: Control unit panel A B All settings in the controller for the 650-16 are performed using the OP3000 control panel. Key Function 0 to 16 Setting the fullness Inputting the parameter value (if the field for the parameters is activated) Selection of a parameter that is shown in the display • Press the key under the desired symbol. The function is selected.
Controller with the OP3000 control panel Key Function A Upper softkey - 1 Assignment is different for each menu B Upper softkey - 2 Assignment is different for each menu +/- Switch between increase and decrease the fullness 7.2 Switching the sewing machine on Figure 35: Display of the firmware and software version 1. Switch the main switch on.
Controller with the OP3000 control panel 7.3 Controller operating modes The 650-16 controller has 4 available operating modes: • Manual mode (program 000) Manual mode is the simplest operating mode. There are no sewing programs and no inputs for individual sewing steps. Changes to the fullness, stitch length, thread tension, curve support and also the activation of other functions are always implemented immediately. Thus all the major sewing parameters can be changed manually during the sewing process.
Controller with the OP3000 control panel 7.4 Manual mode Figure 38: Parameters in manual mode The following table shows the individual symbols (parameters) in the display and the functions of the keys on the control panel. When a parameter is selected, its color on the display changes. When a parameter is changed, its new value is loaded immediately.
Controller with the OP3000 control panel Symbol Meaning Thread tension Value range: 1 to 99 • Use / to select the “Thread tension” parameter. • Use / to change the thread tension Curve support Value range: 0 to 6 • Use / to select the “Curve support” parameter. • Use / to change the curve support Other parameters 7.4.2 Menu for other settings, page 69 Seam length in mm After the thread has been cut off, the display is retained. Measurement restarts when sewing starts again.
Controller with the OP3000 control panel 7.4.1 Quick access function (softkey menu) Here you have quick access to functions during the sewing process and can also assign a function to the upper softkey. 1. Press the lower softkey . The following information is shown on the display: Figure 39: Softkey menu 2. Call up a function: • Press the numeric key under the designed function.
Controller with the OP3000 control panel Symbol Meaning Quick programming Press the key “5”. Quick programming starts. Bobbin mode • Press the key “6”. • Push the pedal halfway backwards. Bobbin mode is ended. 7.4.2 Menu for other settings 1. Use / to select the “Other parameters”. 2. Press the “OK” key. 3. Use / to select the desired parameter. 4. Select the parameter using the “OK” key. 5. Change values using the / keys. 6. Click on the “OK” button to confirm. 7.
Controller with the OP3000 control panel 7.4.3 Sewing process Sewing without fullness 1. Input values for stitch length, thread tension, curve support and foot alternation. 2. Push the pedal forwards and sew. Sewing with fullness 1. Change the fullness with the left pedal (optional) (if set at the technician level). Or: 1. Alter the fullness using the “0” to “16” and “+/-” keys. Altering parameters whilst within the seam 1. Move the pedal to the “0” position. 2.
Controller with the OP3000 control panel 7.5 Automatic mode Program numbers 001 to 999. 1. Use / to select the “Program” parameter. 2. Use / to select the program number “1” or another one if available. The controller switches to automatic mode and the following information appears in the display: Figure 40: Display in Automatic mode The following table shows the individual symbols in the display and the functions of the keys on the control panel. 7.5.
Controller with the OP3000 control panel Symbol Meaning Right sleeve / left sleeve The machine can sew only right sleeves, only left sleeves, or right and left sleeves alternately • Use / to select a right sleeve or a left sleeve (if programs exist for both). Steps Number of steps contained in the current program. Stitch length Value range: 1.0 to 5.5 mm The stitch length can be altered before starting sewing. The altered value applies throughout the entire sewing program.
Controller with the OP3000 control panel Symbol Meaning P Programming mode Switches into programming mode. ESC, F, S No function assigned 1. Sew, press the knee switch or press the “OK” key. The program switches to the 1st step. 7.5.2 Sewing process 1. Push the pedal forwards and sew.
Controller with the OP3000 control panel Completed steps are shown fully in bold. Figure 43: Completed step The following table lists the functions that can be performed in the course of the seam.
Controller with the OP3000 control panel Or: Push the pedal fully back The program is interrupted. 7.6 Quick programming If is assigned to the upper softkey: 1. Press the upper softkey . The following display appears: Figure 44: Quick programming 2. Continue with handling step 3. If is not assigned to the upper softkey: 1. Press the key. The softkey menu appears. Figure 45: Softkey menu 2. Press the key “5”. 3. Use / or the keypad keys 0 – 9 to select a program number. 4.
Controller with the OP3000 control panel Figure 46: Quick programming display The following table shows the individual symbols in the display and the functions of the keys on the control panel. Symbol Meaning Automatic step progression on/off • Press the upper softkey Activates / deactivates automatic step progression for the current step. Current program to be created Current sleeve side to be created (pre-set at the technician level) Current step • Use / to select the “Step” parameter.
Controller with the OP3000 control panel Symbol Meaning Thread tension Value range: 0 to 99 • Use / to select the “Thread tension” parameter. • Use / to change the thread tension. Curve support Value range: 0 to 6 • Use / to select the “Curve support” parameter. • Use / to change the curve support. Length of the current step in mm 7.6.1 Creating a program by keyboard input 1. Set all the parameters for each step. 2. Step through to the next step using the knee switch.
Controller with the OP3000 control panel Figure 47: Displaying the newly created program 7.6.2 Creating a program by sewing the seam 1. Insert the material to be sewn. 2. Input the parameters for the 1st step (fullness, stitch length, thread tension and curve support). 3. Sew the first step. 4. Operate the knee switch. The program switches to the next step. Cancel with ESC Before the “S” key is pressed, program creation can be canceled at any time by pressing the “ESC” key.
Controller with the OP3000 control panel 6. Sew the overlap. 7. Push the pedal fully back. The sleeve that was created is mirrored, depending on the settings at the technician level. The machine switches to Automatic mode. The program that was just created is selected. Figure 49: Displaying the newly created program 7.7 Edit mode Edit mode allows existing programs to be edited or deleted. Programming mode should be used to create new programs, 7.8 Programming mode, page 82. 1.
Controller with the OP3000 control panel 7.7.1 Changing further parameters for the current step 1. Use /to select the field . 2. Press the “OK” key. The submenu opens. 3. Use / to select the desired parameter. 4. Press the “OK” key to activate or deactivate the parameter, or use / to change its value and press “OK” to confirm it. Symbol Meaning Step. Len. (step length) Auto Forward (automatic step progression) Alternate (sewing foot alternation) Foot Press (presser foot pressure) 5.
Controller with the OP3000 control panel 7.7.2 Changing further parameters for the selected program This menu allows further parameters for the current sewing program to be changed. 1. Use /to select the field . 2. Press the “OK” key. The submenu opens. 3. Use / to select the desired parameter. 4. Press the “OK” key to activate or deactivate the parameter, or use / to change its value and press “OK” to confirm it. Symbol Meaning Thr. Tens (thread tension) Stitchlen.
Controller with the OP3000 control panel 7.8 Programming mode 7.8.1 Creating a program 1. In Edit mode, press the key. The softkey menu appears. Figure 51: Softkey menu 2. Press the key. The following display appears: Figure 52: Select the program number The controller displays the next free program number. 3. Press “OK” to load the program number. Or: Select another program number using / or input a program number using the keypad keys “0 - 9” and then press “OK”.
Controller with the OP3000 control panel The following display appears, with “P” flashing: Figure 54: Inputting parameters when creating a new program The rest of the procedure is as described in the section Quick programming, 7.6 Quick programming, page 75. 6. Select whether progression to the individual steps to be programmed should be by using the knee switch or by automatic progression. 7. Press the key.
Controller with the OP3000 control panel 7.8.2 Copying the program The selected program is copied into a new program number. 1. Press the key. The softkey menu appears. Figure 56: Softkey menu 2. Press the key. The following display appears: Figure 57: Copying the program The controller displays the next free program number. 3. Press “OK” to load the program number. Or: Select another program number using / or input a program number using the keypad keys “0 - 9” and then press “OK”.
Controller with the OP3000 control panel 7.8.3 Deleting a program The selected program is deleted. 1. Press the key. The softkey menu appears. Figure 59: Softkey menu 2. Press the key. 3. Press the “ESC” key. The controller exits Programming mode and reverts to Automatic mode. 7.8.4 Mirroring the program The sleeve side already programmed is mirrored over to the other sleeve side. 1. Press the key. The softkey menu appears. Figure 60: Softkey menu 2. Press the key. 3.
Controller with the OP3000 control panel 86 Operating Instructions 650-16 - 01.
Controller with the OP7000 control panel 8 Controller with the OP7000 control panel 8.1 OP7000 control panel All settings for the 650 sewing machine are performed using the OP7000 control panel. Figure 61: OP7000 control panel The activation of the sewing motor and the stepper motors is performed by the DAC3 controller in conjunction with the OP7000 control panel with the user interface in symbolic representation.
Controller with the OP7000 control panel 8.2 Switching the sewing machine on 1. Switch the main switch on. The OP7000 control panel is switched on. • The machine class is shown on the left of the display, the firmware is shown on the right. • The machine performs a reference run. • The control panel starts in the mode that was active when it was switched off - MAN or AUTO. 8.
Controller with the OP7000 control panel • Service mode SERVICE Service mode contains functions for use during service work. Service mode is password-protected, to avoid accidentally changing the machine settings. 8.4 General operation Operation is performed using the control panel. All functions and inputs are triggered by touching the screen. Numeric values for the individual parameters and text for the program names can be input in the individual operating modes.
Controller with the OP7000 control panel The user interface for inputting numeric values consists of the following elements: Header, consisting of: • Symbol of the selected parameter • Name of the parameter • Value range of the parameter • Symbol for exiting the user interface Input line for the value Keypad Meaning of the buttons Symbols/buttons Meaning Value input Change of plus/minus sign Input of a decimal point for values that permit places of decimals Changing the value incrementally up or down D
Controller with the OP7000 control panel 8.4.2 Entering text Figure 63: Entering text The user interface for inputting text consists of the following elements: Header, consisting of: • Symbol for a new seam program • Symbol for exiting the user interface Input line for the text Keypad Meaning of the buttons Symbols/buttons Meaning Input of numbers in the text Input of text Operating Instructions 650-16 - 01.
Controller with the OP7000 control panel Symbols/buttons Meaning Input of a hyphen Input of a underscore Exit the user interface without inputting or saving any text Input of a space Switching between upper case/lower case Delete letters/digits from the input line Save the value that was input and exist the user interface 92 Operating Instructions 650-16 - 01.
Controller with the OP7000 control panel 8.5 Manual mode MAN Figure 64: Manual mode MAN ཱ ི ཱི Header (1) Operating mode MAN is displayed. Left pane (2) Buttons for manually inputting the fullness and the curve support are displayed here. Middle pane (3) The symbols for all the parameters that can be set are displayed here. The gray fields above the parameter symbols show the respective current values. Right pane (4) Another user interface or another operating mode can be selected here.
Controller with the OP7000 control panel 8.5.1 Parameters that can be set in MAN mode The following table lists the parameters that can be set in MAN programming mode. Symbols Meaning Setting the fullness, page 95 setting the curve support. Other program parameters in manual mode MAN, page 96 Inputting the needle thread tension Inputting the stitch length in mm 1. Press the desired button. The user interface for setting the parameter is displayed.
Controller with the OP7000 control panel MAN mode Setting the fullness The following table lists the symbols and buttons for manually setting the fullness. Symbols/buttons Meaning Inputting the fullness The fullness setting is displayed by a button highlighted in red. Select the type of fullness: • Upper (upper transport) • Lower (lower transport) The fullness selected is displayed in an activated control field. Display of further buttons for inputting the fullness.
Controller with the OP7000 control panel Setting the curve support The following table lists the symbols and buttons for manually setting the curve support. The default setting is a value of 2. Symbols/buttons Meaning Inputting the curve support The curve support is displayed by a button highlighted in red. 1. Input the curve support using the buttons 1 to 6.
Controller with the OP7000 control panel Parameters Meaning Needle Stop Position Up When sewing stops the needle position is up (activated) or down (not activated) Foot Stroke Alternation Presser foot alternation whilst the needle is in the seam Value range: 0 ... 2.5 mm Foot Pressure Presser foot pressure Value range: 1 ...
Controller with the OP7000 control panel 8.6 Automatic mode AUTO Figure 66: Automatic mode AUTO ཱ ི ཱི Header (1) The AUTO operating mode is displayed. The buttons + F% and - F% offer quick access for setting the fullness values in %. Left pane (2) The graphical representation of the entire seam, divided into the number of programmed sewing steps, is displayed here. A red bar with an arrowhead indicates the direction of sewing and progress of the sewn seam.
Controller with the OP7000 control panel 8.6.1 AUTO parameters that can be set The following table lists the parameters that can be edited in AUTO programming mode.
Controller with the OP7000 control panel AUTO mode Program selection Figure 67: Program selection parameter 1. Press on the desired seam program. The seam program selected is displayed in an activated control field within the line. 2. Press the OK button. The seam program selected is loaded in Automatic mode AUTO. 3. Press the Abort button to cancel the selection of the program. If necessary the seam program selected is discarded and the user interface for the Automatic mode AUTO is displayed.
Controller with the OP7000 control panel AUTO mode Setting the sewing material size Figure 68: Setting the sewing material size parameter The following information is displayed: • The currently selected size is indicated by a double arrow (>>). • The sizes highlighted in red represent the reference sizes for the graduation logic. 1. Press on the desired sewing material size. The user interface for the Automatic mode AUTO is displayed. Operating Instructions 650-16 - 01.
Controller with the OP7000 control panel AUTO mode Temporarily correcting the fullness value until the next sewing step Figure 69: Parameter for temporarily correcting the fullness value Buttons for manually inputting the fullness are displayed in the left pane. Symbols/buttons Meaning Input the fullness The fullness setting is displayed by a button highlighted in red.
Controller with the OP7000 control panel 2. If a higher or lower degree of fullness is required, use the arrow keys to display more buttons. 3. Input the fullness using the buttons 0 to 16. The fullness value remains active until the next sewing step. AUTO mode Correcting the fullness ratio The fullness ratio can be set either by the buttons + F% and - F% or the fullness correction parameter. Figure 70: Fullness correction parameter in % 1. Input the correction value for the fullness in percent.
Controller with the OP7000 control panel AUTO mode Other program parameters After the Other program parameters button has been pressed, an overview of all the available parameters is displayed. Figure 71: Other program parameters in AUTO mode 104 Parameters Meaning Foot Pressure Presser foot pressure Value range: 1 ... 10 Operating Instructions 650-16 - 01.
Controller with the OP7000 control panel 8.6.2 Sewing process 1. Select the seam program, page 100. The program number and name of the seam program are displayed on the user interface. If no name has been saved for the seam program, is displayed. 2. Select the right or left piece to be sewn. 3. Select the size of the piece to be sewn, page 101. 4. Push the pedal forwards and sew the seam. The sewing progress is displayed graphically in the left pane as a red bar.
Controller with the OP7000 control panel Changing parameters during the seam 1. Move the pedal to the 0 position. 2. Change the desired parameter on the control panel. 3. Push the pedal forwards and sew. The seam will be sewn using the altered parameter value. Correcting the fullness before or during the seam 1. Move the pedal to the 0 position. 2. Change the fullness correction using the buttons + F% or - F%. 3. Push the pedal forwards and sew. The changed fullness value is applied and displayed.
Controller with the OP7000 control panel 8.7 Programming mode Figure 73: Programming mode ཱ ི ཱི Header (1) The EDIT operating mode is displayed. Left pane (2) The graphical representation of the entire seam, divided into the number of programmed sewing steps, is displayed here. Middle pane (3) Existing seam programs can be edited here page 108. The number and the name of the selected seam program are displayed, together with the symbols for all the parameters that can be set.
Controller with the OP7000 control panel 8.7.1 Editing existing programs (EDIT) The following table lists the parameters that can be edited in EDIT programming mode. Symbols Meaning Changing the program name There is only one display in the EDIT mode. A new program is automatically assigned the next free program slot.
Controller with the OP7000 control panel 1. Press the desired button. The user interface for setting the desired parameter is displayed. For some parameters the setting is more than just a numerical value. These extended parameters are described in detail below. EDIT mode Setting the sewing material size Figure 74: Setting the sewing material size parameter The following information is displayed: • The currently selected size is indicated by a double arrow (>>).
Controller with the OP7000 control panel EDIT mode Correcting the fullness in the current sewing step Figure 75: Correcting the fullness parameter Buttons for manually inputting the fullness are displayed in the left pane. Symbols/buttons Meaning Input the fullness. The fullness setting is displayed by a button highlighted in red. Select the type of fullness: • Upper (upper transport) • Lower (lower transport) The fullness selected is displayed in an activated control field.
Controller with the OP7000 control panel 2. If a higher or lower degree of fullness is required, use the arrow keys to display more buttons. 3. Input the fullness using the buttons 0 to 16. EDIT mode Other program parameters After the Other program parameters button has been pressed, an overview of all the available parameters is displayed.
Controller with the OP7000 control panel EDIT mode Other sewing step parameters After the Other sewing step parameters button has been pressed, an overview of all the available parameters is displayed. Figure 77: Other sewing step parameters in the EDIT programming mode 112 Parameters Meaning Foot Stroke Alternation Presser foot alternation whilst the needle is in the seam. Value range: 0 ... 2.5 mm Foot Pressure Presser foot pressure. Value range: 1 ...
Controller with the OP7000 control panel 8.7.2 Creating a new program (PROGRAMMING) Prerequisite: • Operating mode EDIT is displayed. 1. Press the PNEW button. The PROGRAMMING user interface is displayed. Pressing the P button displays the number of the next free program slot. Figure 78: Programming mode PROGRAMMING 2. Press and input a name. Information for inputting text: page 91. If no name is input for the seam program, continues to be displayed.
Controller with the OP7000 control panel Figure 79: Programming mode progress PROGRAMMING 6. Repeat step 2 until all the sewing steps have been programmed. 7. Press the END button or cut off the threads. There are three variants for the program response - depending on the user's input method: Variant Program display The last programmed sewing step was sewn but not cut off, then ended with END. continue with step 8 The last programmed sewing step was sewn and threads cut off.
Controller with the OP7000 control panel Figure 80: Selection after programming 9. Select whether the new seam program should be mirrored for the other side of the sewing material (mirror programmed side to other side), the other side of the sewing material should be programmed (program other side) or the programming should be ended (finish). 10. Select the desired function. The selected function is indicated by an activated control field. 11. Press the OK button. The seam program is saved.
Controller with the OP7000 control panel Parameters that can be set The following table describes the parameters that can be set in programming mode PROGRAMMING. Symbols Meaning Input the program name. There is only one display in the PROGRAMMING mode. A new program is automatically assigned the next free program slot.
Controller with the OP7000 control panel 1. Press the desired button. The user interface for setting the desired parameter is displayed. For some parameters the setting is more than just a numerical value. These extended parameters are described in detail below. Mode Setting the sewing material size PROGRAMMING Figure 81: Setting the sewing material size parameter The following information is displayed: • The currently selected size is indicated by a double arrow (>>). 1.
Controller with the OP7000 control panel Mode Setting the fullness PROGRAMMING Figure 82: Fullness setting parameter Buttons for manually inputting the fullness are displayed in the left pane. Symbols/buttons Meaning Input the fullness. The fullness setting is displayed by a button highlighted in red. Select the type of fullness: • Upper (upper transport) • Lower (lower transport) The fullness selected is displayed in an activated control field. Display of further buttons for inputting the fullness.
Controller with the OP7000 control panel 2. If a higher or lower degree of fullness is required, use the arrow keys to display more buttons. 3. Input the fullness using the buttons 0 to 16. Mode Other program parameters PROGRAMMING After the Other program parameters button has been pressed, an overview of all the available parameters is displayed.
Controller with the OP7000 control panel Mode Other sewing step parameters PROGRAMMING After the Other sewing step parameters button has been pressed, an overview of all the available parameters is displayed. Figure 84: Other sewing step parameters 120 Parameters Meaning Foot Stroke Alternation Presser foot alternation whilst the needle is in the seam Value range: 0 ... 2.5 mm Foot Pressure Presser foot pressure Value range: 1 ... 10 Operating Instructions 650-16 - 01.
Controller with the OP7000 control panel 8.7.3 Copying the seam program Prerequisite: • Operating mode EDIT is displayed. 1. Select the seam program, page 100. 2. Press the PCOPY button. The seam program is copied and saved in the next free program slot. An appropriate message is displayed. 8.7.4 Deleting the seam program Prerequisite: • Operating mode EDIT is displayed. 1. Select the seam program, page 100. 2. Press the PDEL button.
Controller with the OP7000 control panel 8.7.5 Length correction (LENGTH CORRECTION) All the sewing steps are graded with the same factor. In some sewing steps it is important for the quality of the result that the grading is greater or less than this. You can use the length correction to achieve these local adjustments. Prerequisite: • Operating mode EDIT is displayed. 1. Press the PLEN button. The length correction user interface is displayed. Figure 85: Length correction interface 2.
Controller with the OP7000 control panel Figure 86: Length correction progress 4. Do the same with all further sewing steps. 5. After the last sewing step press the END button. This closes the length correction, EDIT programming mode then opens. 8.8 Service mode SERVICE Service mode contains functions for use during service work. Service mode is password-protected, to avoid accidentally changing the machine settings.
Controller with the OP7000 control panel 124 Operating Instructions 650-16 - 01.
Disposal 9 Disposal Do not dispose of the machine in the general household waste. The machine must be disposed of in an appropriate and proper manner according to national regulations. ATTENTION Risk of environmental damage due to incorrect disposal! Improper disposal of the machine can result in serious environmental damage. ALWAYS observe the legally prescribed regulations for disposal of oil.
Disposal 126 Operating Instructions 650-16 - 01.
Appendix 10Appendix Dimensions for manufacturing a table top Operating Instructions 650-16 - 01.
Appendix 128 Operating Instructions 650-16 - 01.
Appendix Operating Instructions 650-16 - 01.
Appendix 130 Operating Instructions 650-16 - 01.
23.05.2012 DÜRKOPP ADLER AG Potsdamer Straße 190 33719 Bielefeld GERMANY Phone +49 (0) 521 / 925-00 E-mail service@duerkopp-adler.com www.duerkopp-adler.com 10:04 Uhr Seite 2 Subject to design changes - Printed in Germany - © Dürkopp Adler AG - Original Instructions - 0791 650740 EN - 01.0 - 06/2014 DA_650-16_deen_05-2012.qxd:DA-6-pages.
