For Patent Information See Page 4. VENT-FREE GAS WALL FIREPLACE OWNER’S OPERATION AND INSTALLATION MANUAL BLUE FLAME MODEL DF300L PFS ® US WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. — Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance.
TABLE OF CONTENTS Safety......................................................... 3 Qualified Installing Agency......................... 4 Specifications............................................. 5 Product Features........................................ 6 Local Codes............................................... 6 Preparing For Installation........................... 6 Unpacking.................................................. 7 Water Vapor: A By-Product Of Unvented Room Heaters......................
SAFETY IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning. NATURAL AND PROPANE/LP GAS: Natural and Propane/LP gas are odorless. An odormaking agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
SAFETY 1. Do not place Propane/LP supply tank(s) inside any structure. Propane/LP supply tank(s) must be placed outdoors. 2. Heaters with a maximum input over 6,000 Btu/Hr shall not be installed in a bathroom. Heaters with a maximum input over 10,000 Btu/Hr shall not be installed in a bedroom. 3. This heater needs fresh air ventilation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if not enough fresh air is available.
SPECIFICATIONS Model DF300L Ignition Electric Piezo Ignitor Gas Type Natural Gas Propane Gas BTU/Hr Input Max. (available) 26,000 26,000 BTU/Hr Input Min. (available) 16,000 21,000 Pressure Regulator Setting Inlet Gas Pressure* (inches of water) 4" W.C. 9" W.C. Max. 9.5" Max. 14" Min. 5" Min. 11" Heater Dimensions (HxWxD) 18.05"x 27.95" x 7.84" Carton Dimensions (HxWxD) 22.83" x 30.31" x 10.04" Heater Weight 26.5 lbs Shipping Weight 31 lbs * For purposes of input adjustment.
PRODUCT FEATURES SAFETY PILOT 2 GAS OPTIONS AVAILABLE This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot shuts off the heater if there is not enough fresh air. Your heater is equipped to operate on either Propane/LP or Natural gas. The heater is shipped from the factory ready for connecting to Propane/LP. The heater can easily be changed to Natural gas by having your qualified installer follow the instructions on page 13 and the markings on the heater.
UNPACKING 1. Remove heater from carton. 2. Remove all protective packaging applied to heater for shipping 3. Check heater for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater. WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS Water vapor is a by-product of gas combustion. An unvented room heater produces approximately one (1) ounce (30 mL) of water for every 1,000 BTUs (0.3 KWs) of gas input per hour.
AIR FOR COMBUSTION AND VENTILATION VENTILATION AIR Ventilation Air From Inside Building This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Follow the National Fuel Gas Code, ANSI Z223.
INSTALLATION NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source. WARNING: A qualified service person must install heater. Follow all local codes.
INSTALLATION FASTENING HEATER TO WALL Mounting Bracket The mounting bracket is located on back panel of heater (see Figure 5). It has been taped there for shipping. Remove mounting bracket from back panel. WARNING: Maintain minimum clearances shown in Figure 4, page 9. If you can, provide greater clearances from floor and joining wall.
INSTALLATION Attaching Mounting Bracket To Wall Note: Wall anchors, mounting screws, and spacers are in hardware package. The hardware package is provided with heater. Attaching to Wall Stud Method For attaching mounting bracket to wall studs: 1. Drill holes at marked locations using 9/64" drill bit. 2. Place mounting bracket onto wall. Line up last hole on each end of bracket with holes drilled in wall. 3. Insert mounting screws through bracket and into wall studs. 4.
INSTALLATION Installing Wall Spacers Place heater on wall mounting bracket. Mark screw locations on wall. Remove heater from mounting bracket. If installing bottom mounting screws into hollow or solid wall, install wall anchors. Follow steps 1 through 4 under Attaching To Wall Anchor Method, page 11. If installing bottom mounting screw into wall stud, drill holes at marked locations using 9/64" drill bit. 5. Replace heater onto mounting bracket. 6.
INSTALLATION GAS SELECTION CAUTION: To avoid gas leakage for the gas not being used at the inlet of regulator, a qualified installer or service technician must use supplied cap. You will notice a color coded plunger on the inside of the regulator. This is normal. When the inlet connection fitting is inserted and tightened, this plunger will be pushed back by the fitting making all of the adjustments for the gas being supplied. DO NOT REMOVE THE PLUNGER. The regulator will not work.
INSTALLATION 2. Apply thread sealant to the threads on a 3/8" NPT brass connection fitting. While pushing in, rotate the fitting clockwise until the threads engage the regulator. After the fitting has been hand tightened into the regulator use a wrench to complete tightening of the fitting. Install additional fitting to connect to the house supply. Use only the cap supplied on the regulator. Do not use an off the shelf pipe plug. This can damage the plunger.
INSTALLATION CONNECTING TO GAS SUPPLY WARNING: A qualified service technician must connect heater to gas supply. Follow all local codes. WARNING: This appliance requires a 3/8" NPT (National Pipe Thread) inlet connection to the pressure regulator. WARNING: For natural gas, Never connect heater to private (non-utility) gas wells. This gas is commonly known as wellhead gas. WARNING: Do not overtighten gas connections. CAUTION: Use only new, black iron or steel pipe.
INSTALLATION Typical Inlet Pipe Diameters Use 3/8" black iron pipe or greater. Installation must include an equipment shutoff valve, union, and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 15). IMPORTANT: Install an equipment shutoff valve in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance. Apply pipe joint sealant lightly to male threads.
INSTALLATION CHECKING GAS CONNECTIONS WARNING: Test all gas piping and connections for leaks after installing or servicing. Correct all leaks at once. WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints. If bubbles form, there is a leak. Correct all leaks at once. PRESSURE TESTING GAS SUPPLY PIPING SYSTEM Test Pressures In Excess Of 1/2 PSIG (3.5 kPa) 1. Disconnect heater with its appliance main 4.
OPERATION FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
OPERATION 7. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob. If control knob does not pop up when released, contact a qualified service technician or gas supplier for repairs. Note: If pilot goes out, repeat steps 2 through 6. This heater has a safety interlock system. Wait one (1) minute before lighting pilot again. 8. Turn control knob counterclockwise to desired heating level. The main burner should light.
ELECTRICAL CONNECTION FOR OPTIONAL BLOWER KIT Do not use this heater if any part of it has been under water. Immediately call a qualified service technician to inspect the heater and replace any part of the electrical system which has been under water. GROUNDING INSTRUCTIONS This heater is for use on 120 volts. The cord has a plug as shown at A in Figure 22. An adapter as shown at C is available for connecting three-blade grounding-type plugs to two-slot receptacles.
INSPECTING BURNERS IMPORTANT: Owner’s should check pilot flame pattern and burner flame pattern often. Incorrect flame patterns indicate the need for cleaning (see Care and Maintenance, page 22) or service. WARNING: Only a qualified service person should service and repair heater. This includes maintenance requiring replacement or alteration of components. PILOT FLAME PATTERN Figure 23 shows a correct pilot flame pattern. Figure 24 shows an incorrect pilot flame pattern.
CARE AND MAINTENANCE WARNING: Turn off heater and let cool before servicing. CAUTION: You must keep control areas, burner, and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a qualified service technician. Heater may need more frequent cleaning due to excessive lint from carpeting, bedding material, pet hair, etc. WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.
CARE AND MAINTENANCE MAINTENANCE OF BLOWER MOTOR Always disconnect the appliance from the main power supply and allow it to cool before any servicing operation. The motors used on the fan heater and flame blower are pre-lubricated for extended bearing life and require no further lubrication. However, periodic cleaning/vacuuming of the appliance around the air intake and exhaust, as well as the fan heater is recommended. For heavy or continuous use, periodic cleaning must be done more frequently.
TROUBLESHOOTING NG The entire gas delivery piping including connections inside the heater should be leak tested by the qualified installer. After leak testing the qualified installer should light the appliance. Refer to the correct flame pattern as illustrated on page 21. All flame patterns should be safely inside the product. If for any reason they are not, stop use of the appliance and call for repairs.
TROUBLESHOOTING Problem Possible Cause Corrective Action ODS/pilot lights but flame 1. Control knob is not fully 1. Press in control knob fully. goes out when control pressed in. knob is released. 2. Control knob is not pressed 2. After ODS/pilot lights, keep in long enough. control knob pressed in 30 seconds. 3. Equipment shutoff valve is 3. Fully open equipment shutoff not fully open. valve. 4. Thermocouple connection is 4. Hand tighten until snug, and loose at control valve.
TROUBLESHOOTING Problem Possible Cause Corrective Action Heater produces a whis- 1. Turning control knob to high 1. Turn control knob to low (1) tling noise when burner (5) position when burner is position and let warm up for is lit. cold. a minute. 2. Air in gas line. 2. Operate burner until air is removed from line. Have gas line checked by local gas supplier. 3. Air passageways on heater 3 Observe minimum installation are blocked. clearances (Figure 4, page 9). 4.
REPLACEMENT PARTS Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty. PARTS UNDER WARRANTY Contact authorized dealers of this product. If they can’t supply original replacement parts, call Customer Service toll free at 1-855-607-6557 for referral information.
PARTS MODEL DF300L 3 2 11 4 6 5 10 7 8 9 1 28 www.factorybuysdirect.
PARTS MODEL DF300L This list contains replaceable parts for your heater. When ordering replacement parts, follow the instructions listed under Replacement Parts on page 27 of this manual.
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WARRANTY KEEP THIS WARRANTY Model ________________________________ Serial No. _____________________________ Date Purchased ________________________ Keep receipt for warranty verification. REGISTER YOUR PRODUCT AT WWW.FACTORYBUYSDIRECT.