Install Manual

TABLE OF CONTENTS
1 SAFETY ............................................................................................................................... 1
1.1 I N CASE OF EMERGENCY ................................................................................................................... 1
1.2 B ATTERY MODULE SAFETY PRECAUTIONS ................................................................................................. 1
1.3 G ENERAL SAFETY PRECAUTIONS .......................................................................................................... 2
1.4 D ISPOSAL AND R ECYCLING ............................................................................................................... 2
2 INTRODUCTION .................................................................................................................... 3
2.1 A BOUT THIS M ANUAL – T ARGET A UDIENCE .............................................................................................. 3
2.2 I NSTALLATION P LANNING & S YSTEM C OMMISSIONING - S UPPORTING D OCUMENTS .................................................. 3
2.3 G LOSSARY ................................................................................................................................. 3
2.4 P RODUCT MARKINGS ..................................................................................................................... 3
2.5 S PECIAL TOOLS & HARDWARE ............................................................................................................ 3
2.6 I NITIAL I NSPECTION OF M ATERIAL L IST – TOP LEVEL SYSTEM COMPONENTS ............................................................. 4
2.6.1 Install kit – mechanical parts and manuals ............................................................................ 5
2.6.2 Install kit – battery cables ................................................................................................... 6
3 INSTALLATION SITE PREPARATION ............................................................................................ 7
3.1 O VERVIEW OF PCS AND B ATTERY COMPONENTS ........................................................................................ 7
3.2 I NSTALLATION A REA R EQUIRED TO W ALL M OUNT PCS AND B ATTERY : ................................................................ 7
4 PCS AND BATTERY CABINET WALL-MOUNTING INSTRUCTIONS ........................................................ 8
5 BATTERY MODULE ASSEMBLY ................................................................................................. 10
5.1 B ATTERY CABINET GROUND BUS ......................................................................................................... 10
5.2 DC NEGATIVE POWER TERMINAL ASSEMBLY ............................................................................................. 10
5.3 P REPARING BATTERY MODULES FOR INSTALLATION ..................................................................................... 11
5.4 M OUNTING AND GROUNDING THE BATTERY MODULES IN THE BATTERY CABINET ...................................................... 12
5.5 W IRING THE BATTERY MODULES ......................................................................................................... 13
5.5.1 Battery module DC -/+ jumper cable wiring .......................................................................... 13
5.5.2 BMS communication jumper cable wiring ............................................................................. 13
5.5.3 PCS to BMS communication cable ....................................................................................... 14
5.6 DC- BATTERY MODULE TO CABINET DC- CONNECTIONS .............................................................................. 15
5.7 PCS DC+ POWER AND BREAKER ASSEMBLY WIRING ................................................................................... 16
6 SYSTEM ELECTRICAL WIRING .................................................................................................. 17
6.1 AC POWER CONNECTIONS ............................................................................................................... 17
6.2 C HASSIS G ROUNDING ................................................................................................................... 18
6.3 C OMMUNICATION W IRING TO THE E NERGY M ANAGEMENT S YSTEM – RJ45 P IN - OUT ............................................... 18
6.4 DURACELL HUB - AK1 CONTROL CABLE ............................................................................................ 18
7 BATTERY MODULE BMS DEFINITIONS AND OPERATING STATES ....................................................... 19
8 ESS STARTUP PROCEDURE ..................................................................................................... 20
8.1 S YSTEM OPERATION ..................................................................................................................... 20
9 PCS DISPLAY PANEL .............................................................................................................. 21
9.1 LED D ISPLAY I NDICATORS ............................................................................................................... 21
9.2 PCS DISPLAY PANEL INDICATOR SUMMARY ............................................................................................. 21
9.3 S ERVICE B UTTON ........................................................................................................................ 21
9.4 B ACKUP P OWER O PERATION ........................................................................................................... 22
9.4.1 Backup Power Display Modes .............................................................................................. 22
9.5 R ESTARTING THE BATTERY SYSTEM AFTER LOW BATTERY SHUTDOWN ................................................................... 22
10 MAINTENANCE .................................................................................................................. 23
11 SERVICEABLE PARTS – BATTERY MODULE REMOVAL/REPLACEMENT ................................................ 23
12 TROUBLESHOOTING ........................................................................................................... 24