XP_Digital_200-400-800.
XP_Digital_200-400-800.book Page ii Wednesday, October 26, 2005 2:51 PM About Xantrex Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone systems.
XP_Digital_200-400-800.book Page iii Wednesday, October 26, 2005 2:51 PM Contents 1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 About This Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2. Important Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Additional Safety Guidelines . . . . . . . . . . . . .
XP_Digital_200-400-800.book Page iv Wednesday, October 26, 2005 2:51 PM 6. Maintaining Battery Condition . . . . . . . . . . . . . . . . . . . . . . . . . .24 7. Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Common Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Buzz in audio systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Television interference . . . . . . . . . . . . . . . . . . . . . . . . . . .
XP_Digital_200-400-800.book Page 1 Wednesday, October 26, 2005 2:51 PM 1 Introduction Thank you for purchasing the XPower Digital Inverter 200 W, 400 W, 800 W. These Digital Inverters are part of a family of advanced highperformance power inverters from Xantrex, the leader in high frequency inverter design.
XP_Digital_200-400-800.book Page 2 Wednesday, October 26, 2005 2:51 PM About This Guide To get the best performance from your Digital Inverter, we recommend that you read this guide before connecting and using the Digital Inverter. Save this guide for future reference.
XP_Digital_200-400-800.book Page 3 Wednesday, October 26, 2005 2:51 PM 2 Important Safety Information Misusing or incorrectly connecting the Digital Inverter 200 W, 400 W, 800 W may damage the equipment or create hazardous conditions for users. Read the following safety instructions and pay special attention to all Caution and Warning statements in the guide. Warnings identify conditions that may result in personal injury or loss of life.
XP_Digital_200-400-800.book Page 4 Wednesday, October 26, 2005 2:51 PM WARNING: Explosion hazard Do not use the Digital Inverter in the presence of flammable fumes or gases, such as in the bilge of a gasoline powered boat, or near propane tanks. Do not use the Digital Inverter in an enclosure containing automotive-type, lead-acid batteries. These batteries, unlike sealed batteries, vent explosive hydrogen gas, which can be ignited by sparks from electrical connections.
XP_Digital_200-400-800.book Page 5 Wednesday, October 26, 2005 2:51 PM CAUTION Do not connect live AC power to the Digital Inverter’s AC outlets. The inverter will be damaged even if it is turned off. Do not connect any AC load that has its neutral conductor connected to ground to the Digital Inverter. Additional Safety Guidelines • Do not insert foreign objects in the Digital Inverter outlets or ventilation openings. • Never connect the inverter to power utility AC distribution wiring.
XP_Digital_200-400-800.book Page 6 Wednesday, October 26, 2005 2:51 PM 3 Digital Inverter Features This section describes the main features of the Digital Inverter. CAUTION To prevent overheating, ensure that all the ventilation openings on the unit are kept clear. AC (Front) Panel Figure 1 shows the AC panel of the 200 W unit. OUTPUT: 115 VAC 60 HZ 160 W/1.4A Continuous Figure 1 AC Panel of 200 W unit An AC receptacle is located on one end of the 200 W unit.
XP_Digital_200-400-800.book Page 7 Wednesday, October 26, 2005 2:51 PM Figure 2 shows the AC panel of the 400 W unit, which is very similar to the 800 W unit. Figure 2 AC Panel of 400 W unit Two AC receptacles are located on one end of the 400 W unit and the 800 W unit. You can plug in 120 V appliances with a combined total continuous power consumption of 320 W (400 W unit) or 640 W (800 W unit) or less when the inverter is turned on.
XP_Digital_200-400-800.book Page 8 Wednesday, October 26, 2005 2:51 PM DC (Back) Panel Figure 3 shows the DC panel of the 200 W unit. Use Table 1 to identify the function of items. 2B 2A 1 Figure 3 DC Panel of 200 W unit Figure 4 shows the DC panel of the 800 W unit, which is very similar to the 400 W unit. Use Table 1 to identify the function of items.
XP_Digital_200-400-800.book Page 9 Wednesday, October 26, 2005 2:51 PM Table 1 DC Panel Functions Item Function 1 Fan and Ventilation Openings The cooling fan on the units are designed to operate only when output power is greater than approximately 80 W. When the inverter is turned on, the fan may operate momentarily. The ventilation openings should not be covered at any time while the inverter is operating.
XP_Digital_200-400-800.book Page 10 Wednesday, October 26, 2005 2:51 PM Digital Display (Top) Panel Figure 5 shows the Digital Display panel. Use Table 2 to identify the function of items.
XP_Digital_200-400-800.book Page 11 Wednesday, October 26, 2005 2:51 PM Table 2 Digital Display Panel Functions Item Function 1 Switch to turn the unit on and off. Press to toggle the display function to show input voltage, output power and output voltage. 2 Normal Operation Digital display shows input voltage, output power and output voltage. Error Mode Digital display shows error codes and alarm sounds when unit has shut down due to under-voltage, over-voltage, over-load, overheating or high-surge.
XP_Digital_200-400-800.book Page 12 Wednesday, October 26, 2005 2:51 PM Types of Connections Cable Clamps/Battery Connections Product Lighter Plug Connection 200 W unit Available – You must connect a separate lighter plug cable (included). Not Available 400 W unit Available – You must connect a separate lighter plug cable (included). Available – You must connect a separate battery clamp cable (included).
XP_Digital_200-400-800.book Page 13 Wednesday, October 26, 2005 2:51 PM Accessories Figure 6 shows the lighter plug cable that is included with the 200 W unit and 400 W unit. Figure 6 Lighter Plug Cable Figure 7 shows the cable supplied with the 400 W unit and 800 W unit for direct connection to a 12 V battery.
XP_Digital_200-400-800.book Page 14 Wednesday, October 26, 2005 2:51 PM 4 Connecting the Digital Inverter CAUTION The Digital Inverter must only be connected to a battery that has a nominal output of 12 V. It will not operate if connected to a 6 V battery and may be damaged if connected to a battery with 16 V or more. It is recommended that you hard wire the 800 W unit directly to the 12 V battery.
XP_Digital_200-400-800.book Page 15 Wednesday, October 26, 2005 2:51 PM Connecting for Loads Under 150 W Follow these steps to connect the 200 W unit or 400 W unit: 1. Place the inverter on a flat surface such as the floor of your vehicle. 2. Make sure that the unit is off by verifying the digital display is off. 3. Take the power cord equipped with the lighter plug (Figure 6) and place the ring terminals over the two cabling terminals on the back of the inverter.
XP_Digital_200-400-800.book Page 16 Wednesday, October 26, 2005 2:51 PM 5. Tighten the nut on each DC terminal until it is snug. Do not over-tighten. 6. Place the inverter’s lighter plug in the vehicle’s lighter socket or a 12 V outlet. 7. Turn on the unit by holding the switch located on top of the unit until 888 is shown on the display. The digital display will show the battery voltage, indicating that the Digital Inverter is operating normally and AC power is available at the outlet. 8.
XP_Digital_200-400-800.book Page 17 Wednesday, October 26, 2005 2:51 PM WARNING: Shock hazard Batteries contain corrosive materials and present an electrical shock hazard. To prevent irritation and burns, wear protective eyewear and clothing when you install the inverter or work with the batteries. Take special care to ensure that metal tools and personal metal objects like rings and bracelets do not contact the battery terminals. Follow these steps to make a direct battery connection: 1.
XP_Digital_200-400-800.book Page 18 Wednesday, October 26, 2005 2:51 PM CAUTION Make sure you connect red to red and black to black, and make sure you screw the nuts on tightly. 4. Fasten the positive (red) clamp to the positive battery post, and then fasten the negative (black) clamp to the negative battery post. 5. Turn on the unit by holding the switch located on top of the unit until 888 is shown on the display.
XP_Digital_200-400-800.book Page 19 Wednesday, October 26, 2005 2:51 PM 5 Operating the Digital Inverter This section explains how to operate the Digital Inverter most efficiently. Operating Conditions and Guidelines This section describes normal operation as well as conditions that trigger an alarm or automatically shut down the Digital Inverter.
XP_Digital_200-400-800.book Page 20 Wednesday, October 26, 2005 2:51 PM High-input Voltage Shutdown If a defective battery charging system causes the battery voltage to rise to dangerously high levels, the Digital Inverter shuts down automatically. The over-voltage error code ‘E02’ will show on the digital display. Overload Shutdown If you connect an AC load that is rated too high (see Table 3) or a load that draws excessive surge power, the Digital Inverter shuts down.
XP_Digital_200-400-800.book Page 21 Wednesday, October 26, 2005 2:51 PM Operating normal loads The Digital Inverter is capable of continuously powering most 120 V AC products with the following power rating maximums: Table 3 Power and Surge Ratings Product 5 min Max. Power Rating Continuous Power Rating Surge Rating Max.
XP_Digital_200-400-800.book Page 22 Wednesday, October 26, 2005 2:51 PM Operating loads with high surge requirements The power, or wattage rating, of AC loads is the average amount of power they use. Some appliances consume more power than their power rating when they are first turned on. TVs, monitors, and electric motors are some products that have high surge requirements at start up. The Digital Inverter can supply momentary surge power that is higher than its maximum power rating.
XP_Digital_200-400-800.book Page 23 Wednesday, October 26, 2005 2:51 PM Table 4 Wattage of Common AC Products Producta Wattsb 200 W unit 400 W unit 800 W unit Cell phone/camcorder charger 10 Yes Yes Yes Video game console 20 Yes Yes Yes Portable work light 25 Yes Yes Yes Stereo system 50 Yes Yes Yes Laptop computer 75 Yes Yes Yes 13" TV 100 Yes Yes Yes 27" TV 200 Yes Yes 20" TV/VCR combo 300 Yes Small appliances 400+ Yes Power tools 400+ Yes Yes a.
XP_Digital_200-400-800.book Page 24 Wednesday, October 26, 2005 2:51 PM 6 Maintaining Battery Condition The battery operating time of the Digital Inverter depends on the charge level of the battery, battery capacity, and the amount of power drawn by the AC loads you are operating.
XP_Digital_200-400-800.book Page 25 Wednesday, October 26, 2005 2:51 PM Here are some guidelines that will help to preserve your battery: • Vehicle batteries are not designed for repeated deep-discharge cycles, and constantly recharging a vehicle’s battery will shorten its life. Therefore, when you are using a vehicle battery as a power source, start the vehicle every hour or two to recharge the battery.
XP_Digital_200-400-800.book Page 26 Wednesday, October 26, 2005 2:51 PM 7 Troubleshooting This section will help you identify the source of most problems that can occur with the Digital Inverter. If you have a problem with the inverter, please review this section before contacting your dealer.
XP_Digital_200-400-800.book Page 27 Wednesday, October 26, 2005 2:51 PM Common Problems WARNING: Electrical shock and burn hazard Do not disassemble the Digital Inverter. It does not contain any userserviceable parts. Attempting to service the inverter yourself could result in an electrical shock or burn. Buzz in audio systems Some inexpensive stereo systems have inadequate internal power supply filtering and buzz slightly when powered by the Digital Inverter.
XP_Digital_200-400-800.book Page 28 Wednesday, October 26, 2005 2:51 PM Troubleshooting Reference This section describes problems, their symptoms, possible causes, and solutions. Problem: The AC load will not operate. Digital display is off. Possible Cause Solution Battery is defective. Check battery and replace if required. The inverter has been connected Check connection to battery. with reverse DC input polarity. The inverter has likely been damaged and needs to be repaired.
XP_Digital_200-400-800.book Page 29 Wednesday, October 26, 2005 2:51 PM Problem: Measured inverter output is too low. Possible Cause Solution A standard “average-reading” AC voltmeter has been used to measure output voltage, resulting in an apparent reading 5–15 V too low. For accurate measurement, the Digital Inverter modified sine wave output requires a “true RMS” voltmeter for accurate measurements. The battery voltage is too low. Recharge the battery.
XP_Digital_200-400-800.book Page 30 Wednesday, October 26, 2005 2:51 PM Problem: The AC load will not operate, error code shows on digital display and alarm is sounding. Error Possible Cause Solution E01 Low voltage shutdown because battery is discharged. Recharge battery. Shorten cables or use heavier cables. E02 Over-voltage shutdown because Verify the charging system is of high input voltage. properly regulated and the battery is 12 V nominal.
XP_Digital_200-400-800.book Page 31 Wednesday, October 26, 2005 2:51 PM 8 Specifications Specifications are subject to change without notice. 200 W unit AC output voltage (nominal) 400 W unit 800 W unita 120 V AC DC input voltage range 10.5–15.
XP_Digital_200-400-800.book Page 32 Wednesday, October 26, 2005 2:51 PM 200 W unit 400 W unit 800 W unita Low voltage alarm Low voltage shutdown High voltage shutdown 11.0 V 10.5 V 15.5 V 11.0 V 10.5 V 15.5 V 11.0 V 10.5 V 15.5 V Dimensions (L × W × H) 102 × 84 × 51 mm 137 × 102 × 51 mm 141 × 114 × 61 mm 5 - × 2" 4 × 3 ----- 5 5--- × 4 × 2" 7 1--- × 4 1--- × 2 3--- " 10 oz (0.28 kg) 1 lb (0.44 kg) 1 lb 13 oz (0.82 kg) Weight 16 8 a.
XP_Digital_200-400-800.book Page 33 Wednesday, October 26, 2005 2:51 PM 9 Warranty and Return Warranty What does this warranty cover? This Limited Warranty is provided by Xantrex Technology Inc. ("Xantrex") and covers defects in workmanship and materials in your Digital Inverter 200 W, 400 W, 800 W. This warranty period lasts for six (6) months from the date of purchase at the point of sale to you, the original end user customer. You require proof of purchase to make warranty claims.
XP_Digital_200-400-800.book Page 34 Wednesday, October 26, 2005 2:51 PM How do you get service? If your product requires troubleshooting or warranty service, contact your dealer. If you are unable to contact your dealer, or the dealer is unable to provide service, contact Xantrex directly at: Telephone: 1 360-925-5097 Fax: 1 360-925-5143 Web: www.xantrex.com/support Direct returns may be performed according to the Xantrex Return Material Authorization Policy described in your product manual.
XP_Digital_200-400-800.book Page 35 Wednesday, October 26, 2005 2:51 PM What does this warranty not cover? This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal, installation, or troubleshooting of the customer's electrical systems.
XP_Digital_200-400-800.book Page 36 Wednesday, October 26, 2005 2:51 PM CONNECTION WITH THE PRODUCT, HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF MANUFACTURER'S LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT OR OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
XP_Digital_200-400-800.book Page 37 Wednesday, October 26, 2005 2:51 PM damages, so the above limitation(s) or exclusion(s) may not apply to you. This Limited Warranty gives you specific legal rights. You may have other rights which may vary from state to state or province to province. Warning: Limitations On Use Please refer to your product manual for limitations on uses of the product.
XP_Digital_200-400-800.
XP_Digital_200-400-800.book Page 39 Wednesday, October 26, 2005 2:51 PM Return Procedure 1. 2. 3. Package the unit safely, preferably using the original box and packing materials. Please ensure that your product is shipped fully insured in the original packaging or equivalent. This warranty will not apply where the product is damaged due to improper packaging. Include the following: • The RMA number supplied by Xantrex Technology Inc. clearly marked on the outside of the box.
XP_Digital_200-400-800.book Page 40 Wednesday, October 26, 2005 2:51 PM Out of Warranty Service If the warranty period for your Digital Inverter 200 W, 400 W, 800 W has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your unit may be serviced or replaced for a flat fee.
