t 1 408 987 6359 www.xantrex.com/support 975-0338-01-01 REV.
Duracell_PP_300_PlusEP.
Duracell_PP_300_PlusEP.book Page ii Wednesday, June 13, 2007 4:02 PM About Xantrex Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone systems.
Duracell_PP_300_PlusEP.book Page i Wednesday, June 13, 2007 4:02 PM About This Guide Purpose The purpose of this Owner’s Guide is to provide explanations and procedures for installing, operating, maintaining, and troubleshooting the Duracell® Powerpack 300. Organization This guide is organized into five chapters and an appendix: Chapter 1, “Introduction”, provides an overview of the main features of the Duracell® Powerpack 300.
Duracell_PP_300_PlusEP.book Page ii Wednesday, June 13, 2007 4:02 PM About This Guide Conventions Used The following conventions are used in this guide. WARNING Warnings identify conditions that could result in personal injury or loss of life. CAUTION Cautions identify conditions or practices that could result in damage to the unit or to other equipment. Important: These notes describe an important action item or an item that you must pay attention to.
Duracell_PP_300_PlusEP.book Page iii Wednesday, June 13, 2007 4:02 PM Important Safety Instructions The Duracell® Powerpack 300 generates a type of AC power similar to a normal household wall outlet. Operating the Duracell® Powerpack incorrectly or misusing it may damage the equipment or create hazardous conditions for the user. Important: Before using your Duracell® Powerpack 300, be sure to read and save these safety instructions. Warnings and Cautions WARNING: Shock hazard. Keep away from children.
Duracell_PP_300_PlusEP.book Page iv Wednesday, June 13, 2007 4:02 PM Important Safety Information WARNING: Explosion hazard Do not use this product where there are flammable fumes or gases, such as in the bilge of a gasoline-powered boat, or near propane tanks. Do not use this product in an enclosure containing automotive-type lead-acid batteries.
Duracell_PP_300_PlusEP.book Page v Wednesday, June 13, 2007 4:02 PM Important Safety Information WARNING: Fire hazard The jump-start feature is designed for short term operation only— less than 4 seconds. Operating the jump-start feature for more than 4 seconds may cause damage to the unit. Allow the Duracell® Powerpack 300 to cool down for at least 3 minutes after each jumpstart. WARNING: Fire hazard Do not leave the compressor unattended while operating.
Duracell_PP_300_PlusEP.book Page vi Wednesday, June 13, 2007 4:02 PM Important Safety Information Precautions When Working With Your Vehicle Battery WARNING: Risk of Explosion, Fire or Burns 1. Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed. 2. Make sure the area around the battery is well ventilated. 3. Never smoke or allow a spark or flame in the vicinity of the engine or batteries. 4.
Duracell_PP_300_PlusEP.book Page vii Wednesday, June 13, 2007 4:02 PM Important Safety Information 10. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eyes, immediately flood them with running cold water for at least twenty minutes and get medical attention immediately. 11. Keep a supply of baking soda on hand in the area of the batteries. Baking soda neutralizes lead-acid battery electrolyte.
Duracell_PP_300_PlusEP.book Page viii Wednesday, June 13, 2007 4:02 PM Important Safety Information Precautions for Using Rechargeable Appliances CAUTION The output of the Duracell® Powerpack 300 inverter is a nonsinusoidal modified sine wave, which is different from pure sine wave utility-supplied electricity. Certain types of load equipment may be damaged.
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Duracell_PP_300_PlusEP.
Duracell_PP_300_PlusEP.book Page 1 Wednesday, June 13, 2007 4:02 PM 1 Introduction About the Duracell® Powerpack 300 Easy-to-use and designed for years of reliable service, the Duracell® Powerpack can run many AC appliances and 12 V DC appliances whenever you need power for work or play, at home or on the road.
Duracell_PP_300_PlusEP.book Page 2 Wednesday, June 13, 2007 4:02 PM Comprehensive Protection Low Battery Protection Low battery protection protects the internal battery from excessive discharge and possible damage. The unit automatically turns off when the internal battery is discharged to 10.5 Vdc.
Duracell_PP_300_PlusEP.book Page 3 Wednesday, June 13, 2007 4:02 PM 2 Features Chapter 2 describes the main features of the Duracell® Powerpack 300. We recommend that you familiarize yourself with these features before operating the unit.
Duracell_PP_300_PlusEP.book Page 4 Wednesday, June 13, 2007 4:02 PM Duracell® Powerpack Features Duracell® Powerpack Features Front Panel Detail 1 2 3 5 4 6 7 8 9 Feature Description 4 1 DC power outlet: • Powers 12 V DC auto, RV or marine appliances • Recharges Duracell® Powerpack from a 12 V outlet in a vehicle using the DC charging cable. 2 Battery Level LEDs illuminate to indicate the Duracell® Powerpack battery charge level.
Duracell_PP_300_PlusEP.book Page 5 Wednesday, June 13, 2007 4:02 PM Duracell® Powerpack Features Feature Description 4 Battery Status LED illuminates when the Duracell® Powerpack is charging (when an AC charger is connected to the Duracell® Powerpack’s AC charger input socket and plugged into the household 120 V AC outlet). 5 Red Incorrect Jumpstart Connection LED illuminates and an alarm sounds when the jump-starting clamps are improperly connected to the vehicle battery.
Duracell_PP_300_PlusEP.book Page 6 Wednesday, June 13, 2007 4:02 PM Duracell® Powerpack Features Left Side View 1 2 3 4 5 6 Feature Description 1 Pressure gauge shows the PSI (lb/in2).
Duracell_PP_300_PlusEP.book Page 7 Wednesday, June 13, 2007 4:02 PM Duracell® Powerpack Features Accessories 1 2 Accessory Description 1 AC charger lets you recharge the Duracell® Powerpack from a standard AC wall outlet and can only be used to recharge the internal battery of the Duracell® Powerpack. 2 DC charging cable lets you recharge the Duracell® Powerpack from a 12 V system in a car, SUV, RV or a boat. Not shown Nozzle packet containing nozzle adaptor and sports needle adaptor.
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Duracell_PP_300_PlusEP.book Page 9 Wednesday, June 13, 2007 4:02 PM 3 Operation Chapter 3 explains how to operate the Duracell® Powerpack 300 efficiently.
Duracell_PP_300_PlusEP.book Page 10 Wednesday, June 13, 2007 4:02 PM Choosing a Location • Motor loads with high startup power surge requirements: Sump pumps, circular saws, larger power tools, refrigerators. Visit www.xantrex.com for higher power solutions. Choosing a Location WARNING: Fire or explosion The Duracell® Powerpack contains components that tend to produce arcs or sparks.
Duracell_PP_300_PlusEP.book Page 11 Wednesday, June 13, 2007 4:02 PM Using Duracell® Powerpack for the First Time Using Duracell® Powerpack for the First Time Important: Prior to operating your AC appliance or 12 V DC appliance, ensure that the battery of the Duracell® Powerpack is fully charged. If the battery has been fully discharged, recharging with the AC charger may take up to 24 hours.
Duracell_PP_300_PlusEP.book Page 12 Wednesday, June 13, 2007 4:02 PM Recharging with the AC Charger The Battery Status LED changes from red to green when charging is complete (about 24 hours if the battery is completely discharged). Important: The 24-hour charging time for the Duracell® Powerpack assumes that there is 120 V AC at the AC wall outlet. If the voltage is less than 120 V AC, it may take more than 24 hours to fully recharge the Duracell® Powerpack.
Duracell_PP_300_PlusEP.book Page 13 Wednesday, June 13, 2007 4:02 PM Using the Flashlight Using the Flashlight The Duracell® Powerpack has a detachable flashlight that operates for up to 6 hours before needing to be recharged. To detach the flashlight, push the rim of the flashlight lens straight back, then swing the light away from the unit.
Duracell_PP_300_PlusEP.book Page 14 Wednesday, June 13, 2007 4:02 PM Using the Flashlight The flashlight is made up of four small LEDs, rather than one large LED. When the flashlight needs recharging, it will conserve power and maximize the illumination by shutting off one LED at a time, rather than dimming all the LEDs. The flashlight recharges whenever the Duracell® Powerpack is charging with the AC charger or DC charging cable.
Duracell_PP_300_PlusEP.book Page 15 Wednesday, June 13, 2007 4:02 PM Operating AC Appliances Operating AC Appliances Understanding AC Appliances AC appliances are rated by how much electrical power (in watts) they consume. Duracell® Powerpack can power most appliances within its continuous power rating (240 W, 2 A). Some appliances may be difficult or impossible to operate from the Duracell® Powerpack. They may have high surge requirements or should not be run from the Duracell® Powerpack.
Duracell_PP_300_PlusEP.book Page 16 Wednesday, June 13, 2007 4:02 PM Operating AC Appliances High Surge Appliances The wattage rating of AC appliances is the average power used by the appliance. Appliances such as televisions and appliances with motors consume much more power than their average rating when they are first switched on.
Duracell_PP_300_PlusEP.book Page 17 Wednesday, June 13, 2007 4:02 PM Operating AC Appliances Operating Several Appliances at Once You can run several AC appliances if the total rating of all the appliances (in watts) does not exceed 240 W. Run time, however, will decrease accordingly with the number of appliances being operated and the AC power being consumed. Operating an AC Appliance Before operating your AC appliance, ensure that the battery of the Duracell® Powerpack is fully charged.
Duracell_PP_300_PlusEP.book Page 18 Wednesday, June 13, 2007 4:02 PM Operating 12 V DC Appliances Operating 12 V DC Appliances The Duracell® Powerpack can operate 12 V DC auto, RV, marine, or other portable appliances that draw 12 A or less from a 12 V DC power outlet or from a vehicle’s lighter socket. CAUTION: Equipment damage The DC power outlet does not automatically switch off when the internal battery is discharged. Check the battery status periodically to prevent total battery discharge.
Duracell_PP_300_PlusEP.book Page 19 Wednesday, June 13, 2007 4:02 PM Jump-Starting a Vehicle’s Engine To operate a 12 V DC appliance: 1. Open the protective cover on the DC power outlet of the Duracell® Powerpack. 2. Plug the 12 V DC appliance into the DC power outlet on the left side of the unit, and turn the 12 V DC appliance on (if required).
Duracell_PP_300_PlusEP.book Page 20 Wednesday, June 13, 2007 4:02 PM Jump-Starting a Vehicle’s Engine WARNING: Fire hazard Jump-start cable clamps’ connection to the vehicle’s battery terminals must be positive to positive (red clamp to battery “+”) and negative to engine block. A reverse polarity connection (positive to negative) may cause damage to the unit and/or create a sparking/explosion hazard.
Duracell_PP_300_PlusEP.book Page 21 Wednesday, June 13, 2007 4:02 PM Jump-Starting a Vehicle’s Engine If no alarm sounds, and the Green Jumpstart Connection LED is illuminated, then proceed to the next step. 7. Switch ON the jump-starting power switch. Before starting the engine, make sure the Duracell® Powerpack and the cables are clear of belts and fans. 8. Crank the engine for 4 seconds or until it starts, whichever is first. WARNING: Fire hazard Do not crank the engine for more than 4 seconds.
Duracell_PP_300_PlusEP.book Page 22 Wednesday, June 13, 2007 4:02 PM Using the Air Compressor Using the Air Compressor WARNING: Fire hazard The compressor is designed for short term operation only. Operating the compressor over an extended period of time will cause the compressor unit to overheat which could lead to fire. Allow the compressor to cool down for 10 minutes after each 10 minutes of continuous operation.
Duracell_PP_300_PlusEP.book Page 23 Wednesday, June 13, 2007 4:02 PM Using the Air Compressor Inflating Tires Table 3-3 Pressure Specifications for Common Items Tires PSI Other Inflatables PSI 520-13 26 Football 13 A-78-14 26 Basketball 9 E78-14 30 Volleyball 5 H-78-14 24 Lawn Tractor Tire 22 HR-78-15 28 Bicycle Tires 27 x 1 ¼ 85 20 x 1 ½ 40 Note: The information in the table is for reference only.
Duracell_PP_300_PlusEP.book Page 24 Wednesday, June 13, 2007 4:02 PM Using the Air Compressor 3. Turn the compressor off after appropriate pressure is reached. 4. Open the thumb latch and remove the valve connector from the valve stem. 5. Check air pressure with a pressure gauge. Note: Leave the thumb latch in the open position for storing to relieve pressure on the internal mechanisms.
Duracell_PP_300_PlusEP.book Page 25 Wednesday, June 13, 2007 4:02 PM Connecting to an External Battery 6. Remove nozzle adaptor from valve connector and store in storage compartment. Note: Leave the thumb latch in the open position for storing to relieve pressure on the internal mechanism. Connecting to an External Battery You can extend battery operating times by connecting the Duracell® Powerpack to a larger external battery.
Duracell_PP_300_PlusEP.book Page 26 Wednesday, June 13, 2007 4:02 PM Connecting to an External Battery To connect the Duracell® Powerpack to an external battery using the jump-start cables: 1. Ensure that the jump-start power switch is OFF. 2. Connect the red positive (+) clamp of the cables to the red positive (+) terminal of the external battery. 3. Connect the black negative (–) clamp of the cables to the black negative (–) terminal of the external battery.
Duracell_PP_300_PlusEP.book Page 27 Wednesday, June 13, 2007 4:02 PM 4 Maintenance Chapter 4 provides information on maintaining your internal battery, recharging options for the internal battery, and replacing user-replaceable parts. Routine maintenance is required to keep your Duracell® Powerpack 300 operating properly. Occasionally clean the exterior of the unit with a damp cloth to remove the accumulated dust and dirt.
Duracell_PP_300_PlusEP.book Page 28 Wednesday, June 13, 2007 4:02 PM Battery Maintenance CAUTION Due to inherent self-discharge, lead acid batteries must be charged at least every 3 months, especially in a warm environment. Leaving a battery in a discharged state, or not recharging every 3 months, may result in permanent battery damage and poor jump-starting performance. CAUTION Do not attempt to recharge the Duracell® Powerpack battery if it is frozen.
Duracell_PP_300_PlusEP.book Page 29 Wednesday, June 13, 2007 4:02 PM Recharging the Duracell® Powerpack Battery Recharging the Duracell® Powerpack Battery To check the Duracell® Powerpack’s charge level, press the Battery Level button. Note: The Duracell® Powerpack Battery Level LEDs are only accurate when the Duracell® Powerpack has been disconnected from all appliances and all charging sources for 15 minutes. You can recharge the battery using: • the fully automatic “plug-in-and-forget” AC charger.
Duracell_PP_300_PlusEP.book Page 30 Wednesday, June 13, 2007 4:02 PM Recharging the Duracell® Powerpack Battery 4. Plug the AC charger into a standard AC wall outlet. 5. While the Duracell® Powerpack is recharging, the Battery Status LED is red. If the Duracell® Powerpack is completely discharged, a typical recharge may take up to 24 hours. When fully charged, the Battery Status LED changes to green and the Duracell® Powerpack is ready to use.
Duracell_PP_300_PlusEP.book Page 31 Wednesday, June 13, 2007 4:02 PM Recharging the Duracell® Powerpack Battery CAUTION Do not operate AC or DC appliances while the Duracell® Powerpack is being recharged with the DC charging cable from your vehicle. To recharge the Duracell® Powerpack while you drive using the DC charging cable: 1. While the vehicle engine is running, plug one end of the DC charging cable into a DC power outlet on the Duracell® Powerpack. 2.
Duracell_PP_300_PlusEP.book Page 32 Wednesday, June 13, 2007 4:02 PM Recharging the Duracell® Powerpack Battery Recharging with a Generator’s Regulated 12 V DC Outlet WARNING: Fire and explosion hazard The generator output must be intended for battery charging and have an output of 15 V or less. An unregulated output or one that exceeds 15 V DC can damage the battery. This may lead to accumulations of hydrogen, causing exposure to fire and explosion hazard.
Duracell_PP_300_PlusEP.book Page 33 Wednesday, June 13, 2007 4:02 PM Recharging the Duracell® Powerpack Battery Recharging from a Solar Panel Small, unregulated 12 V solar panels rated to produce a maximum of 2.5 A (or 30 W) can be used to charge the Duracell® Powerpack through the AC charger Input socket. You will need to purchase a standard 5.5 mm OD × 2.5 mm ID (0.217 × 0.10") coaxial DC (barrel type center positive) connector to mate with the AC charger input socket.
Duracell_PP_300_PlusEP.book Page 34 Wednesday, June 13, 2007 4:02 PM Recycling Recycling If it’s rechargeable, it’s recyclable! Xantrex recognizes its responsibility as a global citizen and is continually striving to reduce the environmental impact of the work we do and the products we create. We have taken a step forward to limit our impact on the natural environment by initiating a battery recycling program.
Duracell_PP_300_PlusEP.book Page 35 Wednesday, June 13, 2007 4:02 PM Recycling Pb Batteries (larger than 2 lbs. or 1 kg) If you need to recycle a Pb battery that is larger than 2lbs. (1kg) then you may take one of the following three steps to recycle your battery: • dispose of your battery product 'as is' at a battery disposal location or waste disposal location nearest you. • send your battery product 'as is' back to Xantrex for proper recycling of the battery (see address below). Xantrex Technology Inc.
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Duracell_PP_300_PlusEP.book Page 37 Wednesday, June 13, 2007 4:02 PM 5 Troubleshooting Troubleshooting will help you identify the common problems than can occur with the Duracell® Powerpack 300. If you cannot solve the problem with the Duracell® Powerpack, record the information asked for on “Information About Your System” on page 50 and then contact your dealer.
Duracell_PP_300_PlusEP.book Page 38 Wednesday, June 13, 2007 4:02 PM Troubleshooting Reference Troubleshooting Reference WARNING: Electric shock hazard Do not remove the cover of the Duracell® Powerpack or disassemble the Duracell® Powerpack. The Duracell® Powerpack does not contain any internal user-serviceable parts and attempting to service the unit yourself could result in electrical shock or burn. Table 5-1 Troubleshooting reference Problem Possible Cause Solution AC appliance will not operate.
Duracell_PP_300_PlusEP.book Page 39 Wednesday, June 13, 2007 4:02 PM Troubleshooting Reference Table 5-1 Troubleshooting reference Problem Possible Cause Solution Overload shutdown Appliance power requirements exceed the capability of the Duracell® Powerpack. Unplug the appliance and confirm that the appliance’s power requirement is 300 W or less before attempting to restart the appliance. Run time is less than expected. Duracell® Powerpack battery is not fully charged.
Duracell_PP_300_PlusEP.book Page 40 Wednesday, June 13, 2007 4:02 PM Troubleshooting Reference Table 5-1 Troubleshooting reference Problem Possible Cause Solution Measured AC output voltage is too low. Using an average-reading AC voltmeter to read output voltage. The modified sine wave output of the Duracell® Powerpack requires a true RMS reading meter, such as the Fluke 87 series, for accurate measurement. Duracell® Powerpack battery is almost fully discharged.
Duracell_PP_300_PlusEP.book Page 41 Wednesday, June 13, 2007 4:02 PM Troubleshooting Reference Table 5-1 Troubleshooting reference Problem Possible Cause Duracell® Powerpack The engine battery is not fully being jumpstarted will not charged. start. The engine condition is poor. The engine start capacity exceeds the Duracell® Powerpack jump-start capability. Solution Recharge the Duracell® Powerpack battery. Have the engine serviced. Use a higher power Duracell® Powerpack.
Duracell_PP_300_PlusEP.book Page 42 Wednesday, June 13, 2007 4:02 PM Troubleshooting Reference Table 5-1 Troubleshooting reference Problem Possible Cause Solution An LED in the flashlight is not lit. Flashlight is reaching the end of internal battery power. Plug the Duracell® Powerpack into an AC or DC power source and place the flashlight back in the flashlight compartment for recharging. Flashlight run time less than expected.
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Duracell_PP_300_PlusEP.book Page 44 Wednesday, June 13, 2007 4:02 PM Electrical Specifications AC Power Section Output power • Continuous output power • Peak output power • Peak AC output surge capacity 240 W 300 W 480 W Output voltage 120 ± 10 V AC RMS Output frequency 60 Hz Output wave form modified sinewave No load current draw <0.30 A DC Input voltage range 10.5 to 15.5 V DC Low battery alarm 10.8 V DC Low battery shutdown 10.
Duracell_PP_300_PlusEP.book Page 45 Wednesday, June 13, 2007 4:02 PM Physical Specifications Air Compressor 250 PSI (lb/in2) Pressure Accessories DC charge cable 39" (1 m) 18 AWG with male to male lighter plugs (part # 449-0187-01-01) AC charger Input: 120 V AC, 60 Hz, 11 W Output: 13.5 V DC, 500 mA (part # 074-1003) Flashlight Part # 808-7130 Compressor nozzles Part # 160-0015-01-01 Physical Specifications Physical specifications Duracell® Powerpack Length 12.5" (31.7 cm) Width 9.25" (23.
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Duracell_PP_300_PlusEP.book Page 47 Wednesday, June 13, 2007 4:02 PM Warranty and Return Warranty What does this warranty cover? This Limited Warranty is provided by Xantrex Technology Inc. ("Xantrex") and covers defects in workmanship and materials in your Duracell® Powerpack 300. This warranty period lasts for 6 months from the date of purchase at the point of sale to you, the original end user customer. You require proof of purchase to make warranty claims.
Duracell_PP_300_PlusEP.book Page 48 Wednesday, June 13, 2007 4:02 PM Warranty and Return What does this warranty not cover? This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal, installation, or troubleshooting of the customer's electrical systems.
Duracell_PP_300_PlusEP.book Page 49 Wednesday, June 13, 2007 4:02 PM Warranty and Return warranties or on the duration of an implied warranty or on the limitation or exclusion of incidental or consequential damages, so the above limitation(s) or exclusion(s) may not apply to you. This Limited Warranty gives you specific legal rights. You may have other rights which may vary from state to state or province to province.
Duracell_PP_300_PlusEP.book Page 50 Wednesday, June 13, 2007 4:02 PM Warranty and Return Out of Warranty Service If the warranty period for your Duracell® Powerpack 300 has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your unit may be serviced or replaced for a flat fee.
