Storage Shed OWNER’S MANUAL / Instructions for Assembly Patent #416.091 Size 5’ x 3’ with “Extension Kits” Customer Service Hotline (800) 483-4674 www.uspolymersinc.com • All Weather Durable PVC PART 1 ASSEMBLING SHED WITH EXTENSION KIT • Available in Various Sizes • Fire Retardant PART 2 • Rust or Rot Proof ADDING EXTENSION KIT TO EXISTING SHED • Maintenance Free • Wide Double Doors • Quick & Easy Assembly Note: For shed with extension use this manual only.
Duramax Storage Shed Limited Fifteen Year Warranty U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or workmanship for a period of fifteen years from the date of purchase. This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of original purchase will be required before warranty service is rendered. In no event shall we pay the cost of flooring, labor, installation or any other costs related thereto.
Parts List Note: Check all parts prior to installation.
5.2’ x 2.
One Extension Parts List Note: Check all parts prior to installation.
Exploded view with one extension RRE RP RP RS14E RS14E RS3SB RS7E RS11E RS4E RS6E RS3SB RS4E SPE CME CB3SB CME BPB SPE CB3SB
PART 1: Assembling Shed With Extension Kit A. Base, Walls & Columns Note: It is important that these instructions are followed step by step. Note All panels are clearly marked and care should be taken to use the correct one.
4. Slide front column right (FCRE) into groove of the the front fase pallet (BPF) on the right side of the pallet. Line up the pre-drilled holes on (FCRE) column with pre-drilled holes on front base pallet. Secure with four (S5) screws with (S6) washers from outside. (See blowup detail fig.1) FCRE BPB FCRE BPF S6 S5 fig.1 BPF 5. Assemble the center bands (CB2E) & (CB3SB) with (S3) screws with nuts. Follow overlapping method shown below. Make two set. 5a. Add one (CB3SB) for each extension.
6. Working from out side insert the side panel (SPE ) into the groove of front column (FCRE). Start at the bottom of the panel at an angle then push into place. Note Note Always place panels into frame at an angle on top and slide in sideways and downward for easy insertion. FCRE SPE Make sure panels are right side up with panel shingles facing down. Check the stamped label on top. of all panels. SPE BPB SPE Note Make sure the side panel seat inside the base pallet groove. 7.
8. Insert the side panel (SPE ) into the groove of middle column (CME). Start at the bottom of the panel at an angle then push into place. 8a. For each extension add one side panel (SPE and one column (CME). ) CME SPE BPB 9. Slide corner column (CCE) into side panel (SPE the column to the side panel. ) pushing SPE CCE SPE CCE BPB 10. Working outside use (S5) screws with (S6) washers to secure column to base pallet (BPB).
.To stabilize the side panel attach the center band (CB2E) and (CB3SB) assembly. Start with the center band fitting (FCB). Fix to corner column (CCE) & (FCRE) with (S2) screws. See figures (fig.1 to 4). To insure easy assembly Locate the identification number of each part. Tip CB2E CB3SB CCE 1&3 SPE SPE CME SPE SPE 2 CB3SB CB2E CB2E CB2E FCRE 1&4 FCRE CME CCE CB3SB CB2E BPB FCB Fig.1:Use (S2) screw. Fig.2: Fix to (CME) Fix (FCB) to (CCE) & (FCRE). with (S1) screw. Leave it loose.
. Insert the side panel (SPE ) into the groove of corner column (CCE). Start at the bottom of the panel at an angle then push into place. SPE CCE 13. Slide the middle column (CME) into the base pallet groove. Use two (S5) screws with (S6) washer to secure column to the base pallet (BPB). See Blowup. CME SPE SPE CME BPB BPB S6 S5 14. Insert the side panel (SPE ) into the groove of middle column (CME). Start at the bottom of the panel at an angle then push into place.
15. Slide the corner column (CCE) to the side panel (SPE ) pushing the column to the side panel. See fig (1 & 2). 1 SPE CCE 2 fig.1 fig.2 16. Working from outside use (S5) screws with (S6) washers to secure column to base pallet (BPB). CCE BPB S6 0utside S5 17. Stabilize the side panel with the center band (CB2B). Fix (FCB) fitting to the corner column (CCE). Follow the fig. (1 to 4). 2 3 1&4 CB2B CCE CB3SB CME CCE CB2B CCE CCE CME CCE CB2B CB2B CB3SB FCB Fig.1: Use (S2) screw.
18. Insert the side panel (SPE ) into the groove of column (CCE). Start at the bottom with panel at an angle then push into place. CCE SPE BPB BPF 19. Slide the middle column (CME) into base pallet groove. Use (S5) screws with (S6) washer to secure column to the base pallet. See blowup. SPE CME SPE CME BPB BPF S5 S6 20. Insert the side panel (SPE ) into the groove of middle column (CME). Start at the bottom of the panel at an angle then push into place. CME BPB SPE BPF 21.
22. To stabilize the side panel attach the center band (CB2E) and (CB3SB) assembly. Start with the center band fitting (FCB). Fix to corner column (CCE) & (FCRE) with (S2) screws. See figures (fig.1 to 4). CME FCLE FCLE SPE SPE CME CCA SPE SPE 32 1&4 CB2E CB2B CB2E CB3SB CB2E 2 CB3SB CB2BCB2B CB2E BPF FCLE CME CB2E CB2B CB3SB FCB CB2E FCB FCB Fig.1: Use (S2) screw. Fix (FCB) to (FCLE). Leave it loose. Note BPB FCLE CCE CB3SB Inside Fig2: Use (S1) screws.
1. Insert the middle column fitting (FMC) into top of middle columns (CME) square tubing inserts. Fix the column fittings (FMC) to columns (CME) with (S1) screws from inside the shed. FMC FMC CME FMC CME FMC FMC CME CME Inside of the shed S1 Inside of the shed 2. Insert the corner column fittings (FCC) into the FCC corner columns (CCE) and the corner of (FCLE) & (FCRE) square tubing insert. Fix with (S1) screws from outside of the shed.
11 RS3E RS1E RS2E RS1E RS2E RS5E RS5E RS2E DSHE RS2E 5.2’ x 2.
12 RS3SB RS4E RS6E RS11E RS7E RS4E RS3SB ROOF STRUCTURE EXPLODED VIEW WITH ONE EXTENSION
Roof structure assembly 4. Assemble (RS3E) & (RS3SB) with (S1) screws (2 sets). RS3SB See Fig.1. RS3E 4a. For each extension add one (RS3SB). RS3SB Note Refer Page No. 2 for Overlapping Method of (RS3E) & (RS3SB). RS3E fig.1 5. Insert 90 degree joint (RJ) into the (RS3E) U-channel Roof support. Use a hammer to push in. Use (S1) screws to fix. Repeat on other end of (RS3SB). See fig. RJ RS3E RS3SB RJ 6.Assemble the roof structure (RS5E) into (RS6E) with 4 (S3) screws with nuts. 6a.
Roof structure assembly 8. Place the (RS1E) roof structure into position on top of front columns. Line up pre-drilled holes with door column fittings (FDCL) & (FDCR). Use (S1) screws to fix (RS1E) roof structure to the front columns with left and right doorcolumn fittings. See fig. Note Make sure (RS1E) roof structure’s U-Channel is positioned down. f ide es s l o r h ete am . i d all e d Sm t h e s h of ng aci de insi RS1E RS1E ide es s hol r te me dia ed.
10. Place the (RS1E) roof structure into position on top of back middle columns (CME). Line up pre-drilled holes with column fittings (FMC). Use (S1) screws to fix (RS1E) roof structure to (FMC). fac side s e l o r h ete am . i d all e d Sm t h e s h of RS1E ing insi de r ete iamhed. d Big the s of RS1E fa ide es s hol RS1E Note c o ing uts ide RS1E Make sure (RS1E) roof structure’s U-Channel is positioned down.
11. Insert the roof supports (RS3E) & (RS3SB) assembly into the roof structure (RS1E). See (fig.1 & 2) RS3SB Note After assembly make sure (RS3E) & (RS3SB) roof structure’s U-Channel is positioned down. RS3E RJRJ RS3SB RS1E RS3E RS1E CCE RS3SB RS1E fig.1 RS1E S2 RS3E RS3E S1 RJ FCC CCE fig.2 Secure (RJ) 90 degree joint to (RS1E) with (S1) screws on top of the four corner columns. Secure (RJ) with (FCC) using (S2) screw on all the four corner columns. RS3SB RS3E 12.
13.Lift the assembled roof structure (RS5E) & (RS6E) into position on left side of the roof structure (RS1E). Lift the assembled roof structure (RS5E) & (RS7E) right side of the roof structure (RS1E). Use (S1) screws to fix (RS5E),(RS6E) & (RS7E) to (RS1E). See (fig.1) and (fig. 2). 2 RS6E RS5E RS7E 1 RS5E RS6E RS5E RS7E RS5E RS6E Make sure the angle side is up. RS5E RS5E RS5E RS7E RS1E RS1E Back outside Front outside RS1E fig.1 fig.2 14.
15. Attach (RS11E) to roof structures (RS5E),(RS6E) and (RS7E) using (S1) screws. See (fig.1) 1 RS11E RS5E RS11E RS11E RS5E RS7E fig.1 16. Attach the roof structures (RS4E) to (RS5E), 1 RS4E (RS6E) assembly and (RS5E),(RS7E) assembly and (RS3) assembly with (S1) screws. See (fig.1,2) and (fig.3). 2 RS4E 3 16a. For each extension add two (RS4E) roof structure. RS4E RS4E RS7E RS4E RS4E RS6E RS4E RS5E RS5E RS3E fig.2 fig.1 RS4B 18 RS4E RS3E fig.
C. Roof panels Parts needed: (2) Roof Panels (RP ) (2) Facia Panel (FPE) (1) Ridge Cover (RRE) (34) Roof Plug Washer (PWS) (34) Roof Plugs (PPG) (34) Roof Pins (PIN) (2) Sagging Support (RS14E) FPE Front Fig.1 Parts needed for each extension: (2) Roof Panels (RP ) (1) Ridge Cover (RRE) (14) Roof Plug Washer (PWS) (14 Roof Plugs (PPG) (14) Roof Pins (PIN) (2) Sagging Support (RS14E) (2) Back panel groove cover (PGC) (1) Middle column groove cover (MCC) FPE Front Fig.2 1.
3. Start attaching the roof panels from left side of the shed by sliding the roof panel (RP ) on roof structure. Locate the hole positions of the roof panel and roof structure. Fix with plastic washers and plugs. Use a hammer to drive in plastic pins. See figures 1 thru 4. 3a. Add two roof panel for each extension. 4. Attaching the ridge cover (RRE) on top of the roof panels (RP See fig.5 & 6 4a. ), start from the front side of the shed. Add one ridge cover for each extension.
Note Finish the roof panels with a little silicone glue around the roof plugs holes. 5. Insert the sagging support (RS14E) from inside the shed by sliding it between roof support (RS5E) and roof panel until it reaches (RS3E) roof support for each panel. See figures. RS14E RS5E RS3E RS14E Outside View 6. Insert the middle column groove cover (MCC) into the base pallet (BPF). See fig. 1 Inside View 7. Insert the back panel groove cover (PGC) into the base pallet (BPF). See fig.
PART 2: Adding Extension Kit to Existing Shed Back Front Note Remove this Ridge cover. 1. Remove the ridge cover (RRE) from the shed . See the figure. TIP Use a drilling machine to remove the pins and plugs from the ridge cover, roof panel and facia panel. Care should be taken not to damage the panels. Extra pins, plugs and washers are available in the accessory box. 2. Remove the left and right roof panels. See the figure.
3. Remove the roof plugs and pins from backside facia panel and detach it from the shed. FPE Back 4. Support the roof structure (RS5E) by using an appropriate support to avoid the roof structure from collapsing. Note Support Support not included. 5. Detach back side (RS2E) from (RS5E). See the figure. RS5E RS2E RS5E RS2E RS1E Back outside fig.1 6. Detach (RS2E) from (RS3E) from both corners. See the figure. RS2E RST RS3E 23 fig.
7. Detach (RS5E) from (RS1E). RS5E RS5E RS1E Back outside 1&2 8. Detach 90 degree joint (RJ) from corner column fitting (FCC) from both corners. See fig.1. Detach 90 degree joint (RJ) from (RS3E) from both corners. See fig.2 1&2 RS3E RJ RJ FCC CCE CCE fig.2 fig.1 9. Detach the middle column fitting (FMC) from roof structure (RS1E). See fig. RS1E FMC RS1E Back Inside 10. Pull back the roof structure (RS1E) with 90 degree joint (RJ). See fig.
11. Detach the center band (CB2B) from the back wall of the shed. Follow the fig. CCE CCE CB2B CME CB2E CCE 3 1 CB2B CB2E FCB 2 Fig.1: Detach (CB2B) from (CB2E). Then detach (CB2B) & (CB2E) from (FCB). Inside back wall CME CCE CB2B CB2E CB2B FCB Fig.3: Detach (CB2B) from (CME). Fig.2: Detach (CB2B) from (CB2E). Then detach (CB2B) & (CB2E) from (FCB). 12. From outside back of the shed detach the corner column (CCE) from the base pallet (BPF) at both corners and remove the corner column.
