610-10/630-10 Operating Instructions
IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler AG.
Table of Contents 1 About these instructions .................................................................... 5 1.1 1.2 1.3 1.4 For whom are these instructions intended? .......................................... 5 Representation conventions – symbols and characters ........................ 5 Other documents ................................................................................... 7 Liability ..................................................................................................
Table of Contents 5.4.2 5.5 5.5.1 5.5.2 5.5.3 5.5.4 5.5.5 5.6 5.7 Sewing process ................................................................................... 61 Operating mode EDIT ......................................................................... 63 Parameters that can be set ................................................................. 64 Creating a new sewing program (PROGRAMMING) .......................... 69 Copying the sewing program..................................................
Table of Contents 12 Technical data ................................................................................. 135 13 Appendix .......................................................................................... 137 Operating Instructions 610-10/630-10 - 00.
Table of Contents 4 Operating Instructions 610-10/630-10 - 00.
About these instructions 1 About these instructions These instructions have been prepared with utmost care. They contain information and notes intended to ensure long-term and reliable operation. Should you notice any discrepancies or if you have improvement requests, then we would be glad to receive your feedback through Customer Service ( p. 115). Consider the instructions part of the product and store them in a place where they are readily available. 1.
About these instructions Disturbances Specifies the disturbances that can occur due to an incorrect setting. Cover Specifies which covers must be removed in order to access the components to be set. Steps to be performed when operating the machine (sewing and equipping) Steps to be performed for service, maintenance, and installation Steps to be performed via the software control panel The individual steps are numbered: 1st First step 2nd Second step etc.
About these instructions References Reference to another section in these instructions. Safety Important warnings for the machine users are specially designated. Since safety is of particular importance, hazard symbols, levels of danger and their signal words are described separately in the chapter Safety ( p. 9). Orientation If no other clear location information is used in a figure, indications of right or left are always from the operator's point of view. 1.
About these instructions Transport Dürkopp Adler cannot be held liable for breakage and transport damages. Inspect the delivery immediately upon receiving it. Report any damage to the last transport manager. This applies even if the packaging is undamaged. Leave machines, equipment and packaging material in the condition in which they were found when the damage was discovered. This will ensure any claims against the transport company.
Safety 2 Safety This chapter contains basic information for your safety. Read the instructions carefully before setting up or operating the machine. Always follow the information included in the safety instructions. Failure to do so can result in serious injury and property damage. 2.1 Basic safety instructions The machine may only be used as described in these instructions. The instructions should be available at the machine's location at all times.
Safety All the warnings and safety signs on the machine must always be in legible condition. Do not remove! Missing or damaged warnings and safety signs must be replaced immediately. Requirements to Only qualified specialists may: be met by the • set up the machine personnel • carry out maintenance work and repairs • carry out work on electrical equipment Only authorized persons may work on the machine and they must first have understood these instructions.
Safety CAUTION (with hazard symbol) If ignored, moderate or minor injury can result CAUTION (with hazard symbol) If ignored, environmental damage can result NOTICE (without hazard symbol) If ignored, property damage can result Symbols The following symbols indicate the type of danger to personnel: Symbol Type of danger General Electric shock Puncture Crushing Environmental damage Operating Instructions 610-10/630-10 - 00.
Safety Examples Examples of the layout of warnings in the text: DANGER Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger. This is what a warning looks like for a hazard that will result in serious injury or even death if ignored. WARNING Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger. This is what a warning looks like for a hazard that could result in serious or even fatal injury if ignored.
Safety NOTICE Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger. This is what a warning looks like for a hazard that could result in property damage if ignored. CAUTION Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger. This is what a warning looks like for a hazard that could result in environmental damage if ignored. Operating Instructions 610-10/630-10 - 00.
Safety 14 Operating Instructions 610-10/630-10 - 00.
Machine description 3 Machine description 3.1 Overview of machine components Fig. 1: Overview of machine components ① ⑧ ② ⑦ ③ ⑥ ④ (1) (2) (3) (4) - Tape unwinder - Machine head - Stand - Pedal Operating Instructions 610-10/630-10 - 00.
Machine description 3.2 Declaration of Conformity The machine complies with European regulations ensuring health, safety, and environmental protection as specified in the declaration of conformity or in the declaration of incorporation. 3.3 Proper use Class 610-10 The machine has been designed for smooth sewing / sewing fullness into the upper and/or lower material layer.
Machine description Only authorized persons may work on the machine. Dürkopp Adler cannot be held liable for damages resulting from improper use. Operating Instructions 610-10/630-10 - 00.
Machine description WARNING Risk of injury from live, moving and cutting parts as well as from sharp parts! Improper use can result in electric shock, crushing, cutting and punctures. Follow all instructions provided. NOTICE Property damage from non-observance! Improper use can result in material damage at the machine. Follow all instructions provided. 18 Operating Instructions 610-10/630-10 - 00.
Operation 4 Operation The operating sequence consists of several different steps. Fault-free operation is necessary in order to achieve a good sewing result. 4.1 Preparing the machine for operation WARNING Risk of injury from moving parts, cutting and sharp parts! Crushing, cutting and punctures are possible. If possible, make preparations only when the machine is switched off.
Operation 4.2 Switching on and off the machine Once the pneumatic connection ( p. 105) has been established, the machine can be switched on and off using the main switch on the controller. Fig. 2: Switching on and off the machine ① (1) - Main switch 20 Operating Instructions 610-10/630-10 - 00.
Operation Switching on the power supply To switch on the machine: 1. Press the main switch (1) down to position I. POWER LED illuminates, MESSAGE LED flashes briefly. The splash screen appears on the display: • On the left, the class • On the right, the firmware You can hear the air being released onto the moving parts. The machine performs a reference run and is ready for sewing when the display shows the start screen.
Operation Fig. 3: Inserting and replacing the needle ① ③ ② (1) - Needle bar (2) - Groove (3) - Screw To change the needle: 1. Turn the handwheel until the needle bar (1) reaches the upper end position. 2. Loosen the screw (3). 3. Pull the needle out towards the bottom. 4. Insert the new needle. Important Align the needle in such a way that the groove (2) is pointing to the rear. 5. Tighten the screw (3). 22 Operating Instructions 610-10/630-10 - 00.
Operation 4.4 Threading the needle thread Fig. 4: Threading the needle thread (1) ① ② (1) - Thread guide (2) - Thread reel holder To thread the needle thread: 1. Fitting the thread reel onto the left plate of the thread reel holder (2). 2. Feed the thread from the front to the rear through the 1st hole on the front. Feed the thread from the rear to the front through the next hole. Important The thread guide (1) must be positioned vertically above the thread reel holder (2).
Operation Fig. 5: Threading the needle thread (2) ③ ⑪ ⑩ ⑨ ④ ⑧ ⑤ ⑦ ⑥ (3) (4) (5) (6) (7) - Diverter - Thread regulator - Thread lever - Thread guide - Thread guide (8) - Needle thread tensioner element (9) - Thread guide (10) - Thread guide (11) - Thread advancing device 3. Feed the thread from top to bottom through the thread guide (10). 4. Feed the thread to the rear side of the thread guide (10) before threading it from rear to front through the lower hole. 5.
Operation Important Pay attention to thread tension ( p. 31) and thread quantity! 11. Feed the thread from top to bottom through the thread guide (6) on the machine head. Fig. 6: Threading the needle thread (3) ⑫ ⑬ (12) - Thread guide needle bar (13) - Needle eye 12. Feed the thread from top to bottom rear through the thread guide (13) on the needle bar. 13. Run the thread through the needle eye (14) from front to rear. 4.5 Threading the looper thread Fig.
Operation 2. Feed the thread from the front to the rear through the 1st hole on the rear. Feed the thread from the rear to the front through the next hole. Fig. 8: Threading the looper thread (2) ① ② (1) - Thread guide (2) - Thread reel holder Important The thread guide (1) must be positioned vertically above the thread reel holder (2). Fig.
Operation 3. Feed the thread from top to bottom through the thread guide (8). 4. Feed the thread to the rear side of the thread guide (8) before threading it from rear to front through the lower hole 5. Feed the thread from top to bottom through the thread guide (7) on the looper thread tensioner element (6). 6. Feed the thread counterclockwise around the looper thread tensioner element (6).
Operation 13. Turn the handwheel until the looper hole (10) is accessible. 14. Insert the thread from the right to the left through the looper holes (10) before pulling it out by approx. 3 cm. 15. Press down and lock into place the thread bobbin case retainer (9). 16. Insert the covering plates of the throat plate on the right and the left. 4.6 Threading the reinforcement tape (610-10 only) Proper setting Facing the head cover, the reel of reinforcement tape must rotate clockwise when unwinding. Fig.
Operation To thread the reinforcement tape: 1. Place the reel of reinforcement tape (1) onto the reel holder (2) and lock it in place using the counter bearing (3). While doing so, make sure the counter bearing (3) is pressed against the reel of reinforcement tape (1). Fig. 12: Threading the reinforcement tape (2) ④ ⑧ ⑤ ⑦ ⑥ (4) - Guide (5) - Transport roller (6) - Sensor transducer (7) - Guide (8) - Pressure roller 2. Insert the reinforcement tape through the guide (4). 3.
Operation Fig. 13: Threading the reinforcement tape (3) ⑫ ⑪ ⑩ ⑨ (9) - Push buttons (10) - Guide piece (11) - Tape clamp (12) - Guide 6. Activate threading mode by pressing the two push buttons (9) on the machine at the same time. The tape clamp is released, making compressed air available in the guide piece (10) for the transport of the reinforcement tape. 7. Insert the reinforcement tape through the guide (12). 8. Set the guide (12) approximately to the width of the reinforcement tape used. 9.
Operation 11. End threading mode by pressing the two push buttons (9) on the machine. The reinforcement tape is cut off at the lower end of the guide piece (10). Important If the cut strip of reinforcement tape is too short, this strip can be pulled into the tulle foot and prevent the reinforcement tape from being transported. 4.7 4.7.
Operation 4.7.4 Adjusting the looper thread quantity See Service Instructions. 4.8 Setting the sewing foot pressure You can use the adjusting wheel (1) and nut (2) on top of the sewing head to regulate the pressure the sewing feet exert on the sewing material. You have the option of adjusting center foot and top feed foot separately. Proper setting The sewing material does not slip and is correctly transported.
Operation Fig. 15: Setting the sewing foot pressure (2) ④ (4) - Handwheel Important Do not adjust the sewing foot pressure of the center foot unless the feed dog pokes out of the throat plate or the handwheel (4) is in position E. To adjust the sewing foot pressure of the center foot: 1. Loosen the nut (3). 2. Setting the sewing foot pressure: • Increase sewing foot pressure = turn the nut (2) clockwise. • Reduce sewing foot pressure = turn the nut (2) counterclockwise.
Operation Important Do not adjust the sewing foot pressure of the top feed foot unless the top feed foot rests on the feed dog. Fig. 16: Setting the sewing foot pressure (3) ① ③ ② (1) - Adjusting wheel (2) - Nut (3) - Nut To adjust the sewing foot pressure for the top feed foot: 1.
Operation 4.9 Lifting sewing foot The sewing foot can be lifted electro-pneumatically using the pedal to insert or move the sewing material. Fig. 17: Lift the sewing foot (1) ④ ③ ② ① (1) - Sew stitch condensation and cut off thread (2) - Lift sewing foot (3) - Rest position (4) - Sewing active To lift the sewing foot: 1. Press the pedal to position -1 (3). The sewing foot is raised and remains raised while the pedal is held in position. To lift the sewing foot at the seam end: 1.
Operation Lower sewing foot WARNING Risk of injury from moving parts! Crushing injuries may be sustained while lowering the sewing foot. Do NOT put your hands under the lifted sewing foot. Fig. 18: Lift the sewing foot (2) ④ ③ ② ① (1) - Sew stitch condensation and cut off thread (2) - Lift sewing foot (3) - Rest position (4) - Sewing active To lower the sewing foot: 1. Press the pedal to position 0. The sewing foot lowers. 36 Operating Instructions 610-10/630-10 - 00.
Operation 4.10 Locking the sewing foot in place in top dead center You can use the locking button (1) on the machine head to lock the lifted sewing foot in place in top dead center. Fig. 19: Lock the sewing foot in top dead center ① (1) - Locking button To lock the sewing foot in place in top dead center: 1. Lift the sewing foot using the pedal ( p. 35). 2. Press the locking button. 3. Release the pedal. The sewing foot is locked in place in top dead center.
Operation 4.11 Tilting and re-erecting the machine head The machine head can be tilted for maintenance work. Fig. 20: Tilting and re-erecting the machine head ① ② ③ (1) - Machine head (2) - Support (3) - Handle Tilting the machine head To tilt the machine head: 1. Use the handle (3) to tilt the machine head (1) up to the support (2). Erecting the machine head To erect the machine head: 1. 38 Carefully erect the machine head (1) using the handle (3). Operating Instructions 610-10/630-10 - 00.
Operation 4.12 Switching the sewing lamp on and off The sewing lamp switches on and off independent of the main switch. Fig. 21: Switching the sewing lamp on and off ① (1) - Switch To switch on the sewing lamp: 1. Press switch (1) to the left to position I. To switch off the sewing lamp: 1. Press switch (1) to the right to position 0. Operating Instructions 610-10/630-10 - 00.
Operation 4.13 Sewing The pedal starts and controls the sewing process. Fig. 22: Sewing ④ ③ ② ① (1) - Sew stitch condensation and cut off thread (2) - Lift sewing foot (3) - Rest position (4) - Sewing active INITIAL POSITION • Pedal to position 0 (3): The machine is at a standstill. Needle and sewing foot are up / down To position the sewing material: 1. Press the pedal to position -1 (2). The sewing foot is lifted. 2. Push the sewing material into the initial position. 3.
Operation WHEN SEWING The speed increases the further forward the pedal is pressed: 1. Pedal in Position 0 (3). The machine stops. Needle and sewing foot are up / down. Proceed as follows to continue the seam: 1. Press the pedal (4) forward. The machine continues to sew. AT THE END OF THE SEAM Proceed as follows to end the seam: 1. Press the pedal to position -2 (1) and keep it there The thread is cut. The machine stops. Needle and sewing foot are raised. 2. Remove the sewing material.
Operation 42 Operating Instructions 610-10/630-10 - 00.
Settings via software 5 5.1 Settings via software Basic operation All settings for the machine are performed using the OP7000 control panel. Fig. 23: Basic operation The activation of the sewing motor and the stepper motors is performed by the controller. Up to 999 sewing programs can be saved. Each sewing program can contain up to 30 sewing steps. Each sewing step can be assigned various parameters such as stitch length, fullness values, thread tension, segment length etc.
Settings via software 5.1.1 Input of numeric values Fig. 24: Input of numeric values The user interface for inputting numeric values consists of the following elements: • Header, consisting of: • Symbol of the selected parameter • Name of the parameter • Value range of the parameter • Symbol for exiting the user interface • Input line for the value • Keypad 44 Operating Instructions 610-10/630-10 - 00.
Settings via software Meaning of the buttons Symbols/buttons Meaning Value input Change of plus/minus sign Input of a decimal point for values that permit places of decimals Changing the value incrementally up / down. Delete numerical value position from the input line Delete the input value Exit the user interface without inputting or saving any values Save the value that was input and exit the user interface Operating Instructions 610-10/630-10 - 00.
Settings via software 5.1.2 Inputting text Fig. 25: Input of text The user interface for inputting text consists of the following elements: • Header, consisting of: • Symbol for new sewing program • Symbol for exiting the user interface • Input line for the text • Keypad Meaning of the buttons Symbols/buttons Meaning Input of numbers in the text Input of text Input of a hyphen 46 Operating Instructions 610-10/630-10 - 00.
Settings via software Symbols/buttons Meaning Input of a underscore Exit the user interface without inputting or saving any text Input of a space Switching between upper case/lower case Delete letters or digits from the input line Save the value that was input and exit the user interface Operating Instructions 610-10/630-10 - 00.
Settings via software 5.2 Controller operating modes The controller offers 4 different operating modes: • MAN Manual mode allows you to sew without a sewing program, which is a useful option for performing tests and repairs. Any changes made to parameters are applied immediately during the sewing process. • AUTO Automatic mode allows you to execute sewing programs. The seams are divided into individual sewing steps within the sewing programs.
Settings via software 5.3 Operating mode MAN Fig. 26: Operating mode MAN ① ② ③ ④ Header (1) Operating mode MAN is displayed. Left pane (2) Buttons for manually inputting the fullness are displayed here. Middle pane (3) This pane holds the symbols of all parameters that can be set in of the path length MAN operating mode as well as the display already sewn in mm The gray fields above the parameter symbols show the respective current values.
Settings via software 5.3.1 Parameters that can be set The following table lists the parameters that can be set in MAN operating mode. Symbols/buttons Meaning Setting the fullness, p. 51 Inputting the needle thread tension Inputting the stitch length in mm Other program parameters in operating mode MAN, p. 51 To set a parameter: 1. Tap the desired button. The user interface for setting the desired parameter is displayed. For some parameters the setting is more than just a numerical value.
Settings via software Mode MAN Setting the fullness The following table lists the individual symbols and buttons for manually setting the fullness. Symbols/buttons Meaning Input the fullness. The fullness setting is displayed by a button highlighted in red. Select the type of fullness: • Top (top feed) • Lower (lower transport) • Top and bottom (differential top and bottom feed) The fullness selected is displayed in an activated control field. Display of further buttons for inputting the fullness.
Settings via software Fig.
Settings via software Parameter Meaning Value range Thread Tension at Hook Looper thread tension 1 – 99 Adjust Bottom Fullness in % Fullness correction parameter bottom (%) -50 – 50 Adjust Flat Sewing in % Flat sewing correction, only when sewing without fullness (%) 0 – 50 5.3.2 Sewing process This is how you sew without fullness: 1. Set all fullness values to 0 ( p. 50). 2. Adopt or, if necessary, enter the values for needle thread tension and stitch length. 3.
Settings via software 5.4 Operating mode AUTO Fig. 28: Operating mode AUTO ① ② ③ ④ Header (1) Operating mode AUTO is displayed. The buttons + F% and - F% offer quick access for setting the fullness correction in %. The setting affects the fullness of the entire sewing program. Left pane (2) The graphical representation of the entire seam, divided into the number of programmed sewing steps, is displayed here. A red bar with an arrow indicates the direction of sewing and progress of the sewn seam.
Settings via software Middle pane (3) This pane holds the symbols of all parameters that can be set in of the path length MAN operating mode as well as the display already sewn in mm The gray fields above the parameter symbols show the respective current values. Right pane (4) Another user interface or another operating mode can be selected here. 5.4.1 Parameters that can be set The following table lists the parameters that can be set in AUTO operating mode.
Settings via software Symbols/buttons Meaning Setting the stitch length in mm. If changed in AUTO operating mode, the value is permanently saved in the sewing program. To set a parameter: 1. Tap the desired button. The user interface for setting the desired parameter is displayed. For some parameters the setting is more than just a numerical value. These more complex parameters are described in detail below. Mode AUTO Selecting the sewing program Fig.
Settings via software 2. Tap the OK button. The selected sewing program is loaded in AUTO operating mode. You can tap the Abort button to cancel the selection of the program. The user interface for AUTO operating mode is displayed. Mode AUTO Setting the sewing material size Abb. 30: Setting the sewing material size The following information is displayed: • Divided into up to 4 segments, each size table illustrates the corresponding size groups.
Settings via software Mode AUTO Temporarily setting the fullness value until the next sewing step Fig. 31: Temporarily setting the fullness value Buttons for manually inputting the fullness are displayed in the left pane. Symbols/buttons Meaning Input the fullness. The fullness setting is displayed by a button highlighted in red.
Settings via software To set the fullness: 1. Select the type of fullness. The type of fullness selected is displayed in an activated control field within the symbol. 2. If a higher or lower degree of fullness is required, use the arrows to display more buttons. 3. Input the fullness using the buttons 0 to 16. Information The fullness value remains active until the next sewing step.
Settings via software 2. Tap the OK button. The correction value is saved, and the previous user interface is displayed again. Information If changed in AUTO operating mode, the new correction value remains active until the controller changes to the next program. Mode AUTO Other program parameters A tap on the Other program parameters button will bring up an overview of all available parameters. Fig.
Settings via software 5.4.2 Sewing process 1. Select a sewing program ( p. 56). The program number and name of the sewing program are displayed on the user interface. If no name has been saved for the selected sewing program, is displayed. 2. Select the right or left piece to be sewn by tapping . 3. Set the sewing material size ( p. 57). 4. Press the pedal forward and sew the seam. The sewing progress is displayed graphically in the left pane as a red bar. Fig.
Settings via software Correcting the fullness before the seam 1. Press the pedal to position 0. 2. Change the fullness correction using the buttons + F% or - F%. 3. Press the pedal forward and sew. The changed fullness value is applied and displayed. Correcting the fullness during the seam 1. Press the pedal to position 0. 2. Use the button to adjust the fullness. 3. Press the pedal forward and sew. The changed fullness value is applied and displayed. Changing parameters during the seam 1.
Settings via software 5.5 Operating mode EDIT Fig. 35: Operating mode EDIT ① ② ③ ④ Header (1) Operating mode EDIT is displayed. The buttons TF on / TF off are used to switch the tape feed on / off (610-10 only) or to display if sewing takes place with or without tape. Left pane (2) The graphical representation of the entire seam, divided into the number of programmed sewing steps, is displayed here. Middle pane (3) Existing sewing programs can be edited here ( p. 64).
Settings via software Right pane (4) Here, sewing programs can be created( p. 69), deleted ( p. 79), copied ( p. 79) and optimized ( p. 79). 5.5.1 Parameters that can be set The following table lists the parameters that can be set in EDIT operating mode. Symbols/buttons Meaning Changing the program name There is only one display in EDIT operating mode. A new sewing program is automatically assigned the next free program slot.
Settings via software Symbols/buttons Meaning Setting the stitch length in mm Switch the seam length measurement in the current sewing step on or off Other sewing step parameters in EDIT operating mode, p. 69 To set a parameter: 1. Tap the desired button. The user interface for setting the desired parameter is displayed. For some parameters the setting is more than just a numerical value. These more complex parameters are described in detail below. Mode EDIT Setting the sewing material size Abb.
Settings via software The following information is displayed: • Divided into up to 4 segments, each size table illustrates the corresponding size groups. The currently selected size is indicated by a double arrow (>>). • The sizes marked in red indicate the sizes in which the sewing program was created or modified. To set the sewing material size: 1. Select the size table. 2. Tap the desired sewing material size. User interface EDIT is displayed.
Settings via software Symbols/buttons Meaning Input the fullness. The fullness setting is displayed by a button highlighted in red. Select the type of fullness: • Top (top feed) • Lower (lower transport) • Top and bottom (differential top and bottom feed) The fullness selected is displayed in an activated control field. Display of further buttons for inputting the fullness. The buttons 0 to 16 are available for input. To set the fullness: 1. Select the type of fullness.
Settings via software Fig.
Settings via software Mode EDIT Other sewing step parameters A tap on the Other sewing step parameters button will bring up an overview of all available parameters. Before you can make changes, you need to select the corresponding step in the program. Abb. 39: Other sewing step parameters in operating mode EDIT Parameter Meaning Value range Thread Tension at Hook Looper thread tension 1 – 99 Maximum Speed Maximum speed 100 – 4000 5.5.
Settings via software Proceed as follows to create a new sewing program: 1. Tap the PNEW button. The PROGRAMMING user interface is displayed. Pressing the P button displays the number of the next free program slot. Fig. 40: Creating a new sewing program (1) 2. Tap and input a name. Information for inputting text: p. 46. Information If no name is input for the sewing program, continues to be displayed. The left pane displays the 1st sewing step with its number. 3.
Settings via software Important In the 1st sewing step, it is not possible to feed any tape. This is why the buttons will not be displayed until the 2nd sewing step. Information All entries only refer to the corresponding sewing step. 6. Sew the 1st sewing step, or manually input the length of the sewing step using the seam length measurement parameter. 7. Select the next sewing step by tapping the number of the 1st sewing step or by pressing the Knee button.
Settings via software 9. When all sewing steps have been programmed, tap the END button or cut off the thread. There are 3 variants for the sewing program response depending on the user's input method: Variant Program display The last programmed sewing step was sewn, Continue with 10. but thread was not cut off, and program was ended with END. The last programmed sewing step was sewn, Continue with 11. and thread was cut off. All sewing steps were input manually and ended with END. Continue with 11.
Settings via software 11. Select whether the new sewing program should be mirrored for the other side of the sewing material (Mirror programmed side to other side), the other side of the sewing material should be programmed (Program other side) or the programming should be ended (Finish). The selected function is indicated by an activated control field. 12. Tap the OK button. The sewing program is saved.
Settings via software Symbols/buttons Meaning Set the sewing material size, p. 75 Other program parameters under PROGRAMMING, p. 77 Set the fullness in the current sewing step, p. 76 Set the needle thread tension in the current sewing step Set the stitch length in mm in the current sewing step Switch the seam length measurement in the current sewing step on or off Other sewing step parameters under PROGRAMMING, p. 78 To set a parameter: 1. Tap the desired button.
Settings via software Mode Setting the sewing material size PROGRAMMING Abb. 43: Setting the sewing material size The following information is displayed: • Divided into up to 4 segments, each size table illustrates the corresponding size groups. The currently selected size is indicated by a double arrow (>>). • The sizes marked in red indicate the sizes in which the sewing program was created or modified. To set the sewing material size: 1. Select the size table. 2. Tap the desired sewing material size.
Settings via software Mode Setting the fullness PROGRAMMING Fig. 44: Set the fullness Buttons for manually inputting the fullness are displayed in the left pane. Symbols/buttons Meaning Input the fullness. The fullness setting is displayed by a button highlighted in red. Select the type of fullness: • Top (top feed) • Lower (lower transport) • Top and bottom (differential top and bottom feed) The fullness selected is displayed in an activated control field.
Settings via software To set the fullness: 1. Select the type of fullness. The type of fullness selected is displayed in an activated control field within the symbol. 2. If a higher or lower degree of fullness is required, use the arrows to display more buttons. 3. Input the fullness using the buttons 0 to 16. Mode Other program parameters PROGRAMMING A tap on the Other program parameters button will bring up an overview of all available parameters. Fig.
Settings via software Parameter Meaning Value range Stitch Condensing at Start Stitch condensing at seam 0 – 1 beginning on (= 1) or off (= 0) Stitch Condensing at End Stitch condensing at seam 0 – 1 end on (= 1) or off (= 0) Thread Trimmer Thread trimmer on (= 1) or off (= 0) 0–1 Adjust Bottom Fullness in % Fullness correction parameter bottom (%) -50 – 50 Seam Graphic Seam pattern: 1 = Pre-ruffle sleeve 2 = Tape front 3 = Tape back 1–3 Grading Factor Grading factor (% per size) 0.0 – 6.
Settings via software Parameter Meaning Value range Thread Tension at Hook Looper thread tension 1 – 99 Maximum Speed Maximum speed 100 – 4000 5.5.3 Copying the sewing program Prerequisite: • Operating mode EDIT is displayed. Proceed as follows to copy an existing sewing program: 1. Select a sewing program ( p. 56). 2. Tap the PCOPY button. The sewing program is copied and saved in the next free program slot. An appropriate message is displayed. 5.5.
Settings via software Prerequisite: • Operating mode EDIT is displayed. Use the length correction as follows: 1. Tap the PLEN button. The LENGTH CORRECTION user interface is displayed. Fig. 47: Length correction (1) 2. Complete the sewing step in the appropriate size. The sewn seam segments are measured automatically, and the sewing steps are adjusted in the sewing program. 3. Select the next sewing step by tapping the number of the 1st sewing step or by pressing the Knee button.
Settings via software Fig. 48: Length correction (2) 4. Do the same with all further sewing steps. 5. After the last sewing step tap the END button. This closes the length correction, and the operating mode EDIT ( p. 63) opens. 5.6 Displaying software version To display the software version: 1. Switch the machine off and on ( p. 20). The following appears on the display: • On the left, the class • On the right, the firmware The machine performs a reference run.
Settings via software 82 Operating Instructions 610-10/630-10 - 00.
Maintenance 6 Maintenance This chapter describes maintenance work that needs to be carried out on a regular basis to extend the service life of the machine and achieve the desired seam quality. Advanced maintenance work may only be carried out by qualified specialists ( Service Instructions). WARNING Risk of injury from sharp parts! During maintenance work, the machine may start up unintentionally. Punctures and cutting possible. Switch the machine off prior to any maintenance work.
Maintenance Maintenance interval Work to be carried out Operating hours 8 40 160 500 Machine head Removing lint and thread remnants Remove any lint in the area below the throat plate Check oil level at machine head Check oil level at looper drive housing Pneumatic system Checking the operating pressure Check the water level in the pressure controller Clean the filter element in the maintenance unit Check the tightness of the system 6.
Maintenance NOTICE Property damage from soiling! Lint and thread remnants can impair the operation of the machine. Clean the machine as described. NOTICE Property damage from solvent-based cleaners! Solvent-based cleaners may damage paintwork on the machine. Use only solvent-free substances for cleaning. Clean the machine as follows: 1. Remove any lint and thread remnants using a compressed air pistol or a brush. 2. Remove sewing dust and cutting waste from the oil pan. 6.
Maintenance CAUTION Risk of environmental damage from oil! Oil is a pollutant and must not enter the sewage system or the soil. Carefully collect up used oil. Dispose of used oil and oily machine parts in accordance with national regulations. The machine must be lubricated at regular intervals ( p. 83). Complete the following steps when lubricating the machine: • Checking the oil level • Lubricating the machine head • Lubricating the looper Lubrication of the machine head Fig.
Maintenance Checking the oil level NOTICE Property damage from incorrect oil level! Too little or too much oil can damage the machine. Top off oil as described. Proper setting The oil level must always be between the minimum level mark (3) and the maximum level mark (2). Refilling oil NOTICE Property damage from incorrect oil! Incorrect oil types can result in damage to the machine. Use only oil that corresponds to the following specifications.
Maintenance If necessary, fill oil through the filler openings (1) as follows: 1. Add oil up to but not past the maximum level mark (2). Looper lubrication Fig. 50: Looper lubrication ① ② ③ ④ (1) - Screw plug (2) - Oil reservoir (3) - Minimum level mark (4) - Maximum level mark Checking the oil level NOTICE Property damage from incorrect oil level! Too little or too much oil can damage the machine. Top off oil as described. 88 1. Tilt the machine head ( p. 38). 2.
Maintenance Proper setting The oil level must always be between the minimum level mark (3) and the maximum level mark (4) with the machine head tilted back halfway. Refilling oil If necessary, fill oil through the filler opening as follows: 1. Tilt the machine head ( p. 38). 2. Loosen the screw plug (1) on the filler opening. 3. Add oil up to but not past the maximum level marking (4). 4. Tighten the screw plug (1). 5. Erect the machine head again. 6.3 Servicing the pneumatic system 6.3.
Maintenance Fig. 51: Checking the operating pressure ① ② (1) - Pressure controller (2) - Pressure gage To set the operating pressure: 1. Pull the pressure controller (1) up. 2. Turn the pressure controller (1) until the pressure gage (2) indicates the desired operating pressure. • Increase pressure = turn clockwise • Reduce pressure = turn counterclockwise 3. Push the pressure controller (1) down. 6.3.
Maintenance Water condensation will accumulate in the water separator (2) of the compressed air maintenance unit. Proper setting Water condensation must not rise up to the level of the filter element (1). Check the water level in the water separator (2) on a daily basis. Fig. 52: Draining the water condensation ① ② ③ (1) - Filter element (2) - Water separator (3) - Drain screw Drain water condensation as follows: 1. Disconnect the machine from the compressed air supply. 2.
Maintenance 6.3.3 Cleaning the filter element NOTICE Damage to the paintwork from solvent-based cleaners! Solvent-based cleaners damage the filter. Use only solvent-free substances for washing out the filter tray. Fig. 53: Cleaning the filter element ① ② ③ (1) - Filter element (2) - Water separator (3) - Drain screw Clean the filter element as follows: 92 1. Disconnect the machine from the compressed air supply. 2. Drain the water condensation ( p. 92). 3. Unscrew the water separator (2).
Maintenance 7. Tighten the filter element (1). 8. Tighten the water separator (2). 9. Tighten the drain screw (3). 10. Connect the machine to the compressed air supply. Operating Instructions 610-10/630-10 - 00.
Maintenance 94 Operating Instructions 610-10/630-10 - 00.
Setup 7 Setup WARNING Risk of injury from cutting parts! Cutting injuries may be sustained while unpacking and setting up the machine. Only qualified specialists may set up the machine. Wear safety gloves. WARNING Risk of injury from moving parts! Crushing injuries may be sustained while unpacking and setting up the machine. Only qualified specialists may set up the machine. Wear safety shoes. 7.1 Checking the scope of delivery The scope of delivery depends on your specific order.
Setup 7.3 Assembling the stand Fig. 54: Assembling the stand ① ④ ② ③ (1) - Pedal (2) - Cross strut (3) - Wing nut (4) - Screw (cover) Fit the stand as follows: 1. Tighten the pedal (1) on the cross strut (2). 2. Tighten the cross strut (2) to the stand using the screw and the wing nut (3). 3. After the machine has been fully assembled, adjust the pedal ( p. 101). 4. Turn the screw (4) to ensure that the stand is positioned securely. All 4 feet of the stand must be in contact with the floor. 7.
Setup 7.4.1 Assembling the controller To fit the controller: 1. Use screws to mount the controller to the underside of the tabletop at positions (1) and (2). The side housing the type plate will be pointing to the left. Fig. 55: Assembling the controller ② ① (1) - Screws Operating Instructions 610-10/630-10 - 00.
Setup 7.4.2 Assembling thread reel holder Fig. 56: Assembling the thread reel holder (final state) To assemble the thread reel holder: 1. Insert the thread reel holder tube (1) into the hole of the tabletop. 2. Assemble the thread reel holder tube (1) using the included nuts (2) and washers (3). 3. Align thread reel holder and thread guide. Important The thread guide must be positioned vertically above the thread reel holder. 98 Operating Instructions 610-10/630-10 - 00.
Setup Fig. 57: Assembling the thread reel holder (tabletop upper side) ① ② ③ (1) - Thread reel holder tube (2) - Nut (3) - Washer Fig. 58: Assembling the thread reel holder (tabletop underside) ② (2) - Nut Operating Instructions 610-10/630-10 - 00.
Setup 7.5 Setting the working height WARNING Risk of injury from moving parts! The tabletop can sink under its own weight when the screws on the stand bars are loosened. Crushing is possible. When loosening the screws, ensure that your hands are not jammed. CAUTION Risk of musculoskeletal damage from incorrect setting! The operator can sustain musculoskeletal damage if failing to comply with the ergonomic requirements.
Setup Fig. 59: Setting the working height ① (1) - Screw To set the working height: 1. Loosen the screws (1) on both stand bars. 2. To avoid jamming, slide the tabletop in or out evenly at both sides. The scales on the outer sides of the stand bars serve as an adjustment aid. 3. Tighten the screw (1) on both bars of the stand. 7.6 Adjusting the pedal NOTICE Property damage from incorrect setting! If done carelessly, adjusting the settings separately can cause damage to the machine.
Setup Fig. 60: Adjusting the pedal ③ ② ① (1) - Wing nut (2) - Pedal (3) - Screw Inclination of the pedal The pedal (2) should be tilted to a degree that allows the operator to move the pedal forward and backward without a problem. You set the inclination of the pedal as follows: 1. Loosen the screw (3). 2. Adjust pedal (2) accordingly. 3. Re-tighten the screw (3). Position of the pedal The pedal (2) is attached to the cross strut of the stand.
Setup 7.7 Electrical connection DANGER Risk of death from live components! Unprotected contact with electricity can result in serious injuries or death. Only qualified specialists may perform work on electrical equipment. Important The voltage on the type plate of the sewing motor must correspond to the mains voltage. You establish the electrical connection as follows: 1. Connect the machine as specified in the wiring diagram (Appendix, p. 137). Operating Instructions 610-10/630-10 - 00.
Setup 7.7.1 Connecting the controller Fig. 61: Connecting the controller ① ② ③ (1) - Cable (2) - Plugs (3) - Connection To connect the controller: 1. Lay all cables (1) to the controller and fix them in place with cable ties. 2. Insert all plugs (2) following the marking on the rear of the controller. Important Cable (1) and connection (3) have the same designation / symbol! 104 Operating Instructions 610-10/630-10 - 00.
Setup 3. Screw all plugs to the connections. 7.7.2 Establishing equipotential bonding Important Before putting the machine into operation, you must establish equipotential bonding in all necessary places. To establish equipotential bonding: 1. Establish equipotential bonding as specified in the wiring diagram (Appendix, p. 137). 7.
Setup 7.8.1 Connecting the compressed air maintenance unit Fig. 62: Connecting the compressed air maintenance unit ① ② ③ (1) - Pressure controller (2) - Pressure gage (3) - Connection hose TO connect the compressed air maintenance unit: 1. Connect the connection hose (3) to the compressed air supply using a hose coupling R ¼”. 7.8.2 Setting operating pressure NOTICE Property damage from incorrect setting! Incorrect operating pressure can result in damage to the machine.
Setup Proper setting Refer to the Technical data ( p. 109) chapter for the permissible operating pressure. The operating pressure cannot deviate by more than ± 0.5 bar. Fig. 63: Setting operating pressure ① ② (1) - Pressure controller (2) - Pressure gage To set the operating pressure: 1. Pull the pressure controller (1) up. 2. Turn the pressure controller (1) until the pressure gage (2) indicates the desired operating pressure.
Setup 7.9 Carrying out a test run When setup is complete, perform a test run to check the functionality of the machine. To perform a test run: 1. Insert the power plug. 2. Thread needle thread ( p. 23). 3. Thread looper thread ( p. 25). 4. Switch on the machine. 5. Position the sewing material. 6. Start the sewing process at low speed and then continuously increase the speed. 7. Check that the seams conform to the desired requirements. If they are not, set the thread tension ( p. 31).
Decommissioning 8 Decommissioning You need to perform a number of activities if the machine is to be shut down for a longer period of time or completely decommissioned. WARNING Risk of injury from a lack of care! Serious injuries may occur. ONLY clean the machine when it is switched off. Allow ONLY trained personnel to disconnect the machine. CAUTION Risk of injuries from contact with oil! Oil can cause a rash if it comes into contact with skin. Avoid skin contact with oil.
Decommissioning 110 Operating Instructions 610-10/630-10 - 00.
Packing, transportation 9 Packing, transportation The aspects relating to packing and transportation are described below. Keep to the procedure described here to ensure fault-free operation of the machine. Transport locks Assemble the transport locks in order to protect the machine from damage during transport, chapter Setup ( p. 95). Packing WARNING Risk of injury from cutting parts! Cutting injuries may be sustained during packing. Wear safety gloves.
Packing, transportation Transport WARNING Risk of injury from moving parts! Crushing injuries may be sustained if the machine is transported improperly. Ensure the highest possible degree of safety when transporting the machine. Follow the chapter Safety ( p. 9) before transporting the machine. 112 Operating Instructions 610-10/630-10 - 00.
Disposal 10 Disposal Do not dispose of the machine in the general household waste. The machine must be disposed of in a suitable manner in accordance with all applicable national regulations. CAUTION Risk of environmental damage from improper disposal! Improper disposal of the machine can result in serious environmental damage. ALWAYS comply with the national regulations regarding disposal.
Disposal 114 Operating Instructions 610-10/630-10 - 00.
Troubleshooting 11 Troubleshooting 11.1 Customer Service Contact for repairs and issues with the machine: Dürkopp Adler AG Potsdamer Str. 190 33719 Bielefeld, Germany Tel. +49 (0) 180 5 383 756 Fax +49 (0) 521 925 2594 Email: service@duerkopp-adler.com Internet: www.duerkopp-adler.com 11.2 Messages of the software Please contact customer service if an error occurs that is not described here. Do not attempt to correct the error yourself. Operating Instructions 610-10/630-10 - 00.
Troubleshooting Table of software messages Code Type Possible causes Remedial action 1000 Error Sewing motor error: • Encoder plug (Sub-D, 9-pin) not connected or defective • Encoder defective • Check the connection of the encoder cable and replace, if necessary 1001 Error Sewing motor error: • Sewing motor plug not connected or defective • Check the connection of the sewing motor cable • Test sewing motor phases (R = 2.
Troubleshooting Code Type Possible causes Remedial action 1008 Error Sewing motor encoder error • Replace the encoder 1010 Error Sewing motor synchronization error: • External synchronizer plug (Sub-D, 9-pin) not connected • Connect plug of external synchronizer to controller, use correct connection (Sync) • Replace the reference switch or synchronizer • Only required for machines with transmission! 1011 Error Sewing motor synchronization error (Z pulse) • Switch off the controller, use hand
Troubleshooting Code Type Possible causes Remedial action 1060 Error PowerParts • Replace the controller 1061 Error Sewing motor disturbance: • Encoder defective • Sewing motor defective • Switch the machine off and on again • Replace the encoder • Replace the sewing motor • Contact customer service 1062 Error Sewing motor disturbance (IDMA • Switch the machine off and on auto increment) again 1120 Error Software error: • Parameter not initialized • Performing a software update 1203 Inf
Troubleshooting Code Type Possible causes Remedial action 2121 Error X-axis stepper motor: • Encoder plug (Sub-D, 9-pin) not connected or defective • Encoder defective • Check the connection of the encoder cable and replace, if necessary 2122 Information Magnet wheel search timeout • Check connection cables • Check stepper motor for stiff movement 2130 Error X-axis stepper motor not responding • Performing a software update • Replace the controller 2152 Error X-axis stepper motor overcurr
Troubleshooting Code Type Possible causes Remedial action 2174 Error Software error • Perform reset • Performing a software update • Contact Customer Service 2175 Error Magnet wheel search • Check the connection • Test stepper motor phases (R = 2.
Troubleshooting Code Type Possible causes Remedial action 2185 Error Stepper motor insulation error • Check motor phase and PE for low-impedance connection • Replace the encoder • Replace the stepper motor 2186 Error Software error • Perform reset • Performing a software update • Contact Customer Service 2187 Error Software error • Perform reset • Performing a software update • Contact Customer Service 2188 Error Software error • Perform reset • Performing a software update • Contact Cus
Troubleshooting Code Type Possible causes Remedial action 2253 Error Excess voltage • Check the mains voltage 2255 Error Y-axis stepper motor overload (I²T): • Stepper motor not moving freely or blocked • Stepper motor defective • Controller defective • Remove the blockage or the cause of the stiff movement • Replace the stepper motor • Replace the controller 2256 Error Y-axis stepper motor: • Stepper motor not moving freely • Stepper motor defective • Controller defective • Correct the caus
Troubleshooting Code Type Possible causes Remedial action 2277 Error Stepper motor overload (I²T) • Remove the cause of the stiff movement or blockage • Replace the stepper motor • Replace the controller 2278 Error Encoder error • Check the connection of the encoder cable and replace, if necessary • Replace the controller 2279 Error Current sensor: • Stepper motor card defective • Controller defective • Replace the controller 2280 Error Direction of rotation • Replace the encoder • Check
Troubleshooting Code Type Possible causes Remedial action 2287 Error Software error • Perform reset • Performing a software update • Contact Customer Service 2288 Error Software error • Perform reset • Performing a software update • Contact Customer Service 2302 Error Z-axis stepper motor: • Stepper motor not moving freely or blocked • Encoder cable not connected or defective • Stepper motor cable not connected or defective • Encoder defective • Stepper motor defective • Remove the cause of
Troubleshooting Code Type Possible causes Remedial action 2356 Error Z-axis stepper motor: • Stepper motor not moving freely • Stepper motor defective • Controller defective • Correct the cause of not moving freely • Replace the stepper motor • Replace the controller 2362 Error Z-axis stepper motor disturbance • Switch the machine off and on again (IDMA auto increment) 2371 Error Watchdog • Switch the machine off and on again • Performing a software update • Contact Customer Service 2372 Er
Troubleshooting Code Type Possible causes Remedial action 2379 Error Current sensor: • Stepper motor card defective • Controller defective • Replace the controller 2380 Error Direction of rotation • Replace the encoder • Check plug assignment and change, if necessary • Check wiring in machine distributor and change it, if necessary • Test stepper motor phases and check for correct value 2381 Error Error in the reference run • Replace the reference switch 2382 Error Stepper motor current e
Troubleshooting Code Type Possible causes Remedial action 2402 Error U-axis stepper motor: • Stepper motor not moving freely or blocked • Encoder cable not connected or defective • Stepper motor cable not connected or defective • Encoder defective • Stepper motor defective • Remove the cause of the stiff movement or blockage • Check the encoder cable and replace, if necessary • Replace the encoder If the stepper motor is not supplied with current: • Check the stepper motor cable and replace, if nece
Troubleshooting Code Type Possible causes Remedial action 2471 Error • Watchdog • Switch the machine off and on again • Performing a software update • Contact Customer Service 2472 Error Stepper motor overvoltage: • Stepper motor card defective • Replace the controller 2473 Error U-axis stepper motor over current error • Check the connection • Test stepper motor phases (R = 2.
Troubleshooting Code Type Possible causes Remedial action 2480 Error Direction of rotation • Replace the encoder • Check plug assignment and change, if necessary • Check wiring in machine distributor and change it, if necessary • Test stepper motor phases and check for correct value 2481 Error Error in the reference run • Replace the reference switch 2482 Error Stepper motor current error • Remove the blockage • Check the encoder cable and replace, if necessary • Replace the stepper motor 2
Troubleshooting Code Type Possible causes Remedial action 3011 Error Controller: 100 V voltage error • Check the connections • Replace the controller 3012 Error Controller: 100 V voltage error (I²T) • Switch the machine off and on again • Check the connections • Replace the controller 3020 Error Short circuit in 24 V input or output • Check the connections • Replace the controller 3021 Error Short circuit in 24 V input or output • Check the connections • Replace the controller 3022 Err
Troubleshooting Code Type Possible causes Remedial action 6361 Warning Machine ID not connected • Check the connection of the machine ID cable • Replace the machine ID • Replace the controller 6400 – 6999 Error Internal error • Switch the machine off and on again • Performing a software update • Contact Customer Service 7551 – 7659 Error • Internal error • Cable disturbance • Cables to the control panel Interface defective • Switch the machine off and on again • Eliminate source of disturban
Troubleshooting 11.3 Errors in sewing process Meaning Possible causes Remedial action Thread breakage • The needle and looper threads are • Check the thread path ( p. 19) not threaded correctly • Replace the needle • Needle is bent or sharp-edged • Needle is not inserted correctly into • Insert the needle into the needle bar the needle bar • The thread used is unsuitable • Use recommended thread • Thread tensions are too tight for the • Check thread tensions ( p.
Troubleshooting Meaning Possible causes Remedial action Loose stitches • Thread tensions are not adjusted to • Check thread tensions ( p. 31) the sewing material, the sewing material thickness or the thread used • The needle and looper threads are • Check the thread path ( p.
Troubleshooting 134 Operating Instructions 610-10/630-10 - 00.
Technical data 12 Technical data Noise emission Workplace-specific emission value as per DIN EN ISO 10821: LpA = 78 dB (a) +/- 1.
630-10 610-10 Technical data Technical data Unit Mains voltage [V] 230 Mains frequency [Hz] 50 Operating pressure [bar] 6 Air consumption [per cycle] [NL] 0.1 Length [mm] 1350 1350 Width [mm] 900 900 Height [mm] 1250 1100 Weight [kg] 109 103 Rated power: - StandBy - Operation [kW] Power input [kVA] 136 < 0.05 0.5 1.0 Operating Instructions 610-10/630-10 - 00.
Appendix 13 Appendix Fig. 64: Dimensions for manufacturing a table top (1) Operating Instructions 610-10/630-10 - 00.
Appendix Fig. 65: Dimensions for manufacturing a table top (2) 138 Operating Instructions 610-10/630-10 - 00.
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Subject to design changes - Part of the machines shown with additional equipment - Printed in Germany © Dürkopp Adler AG - Original Instructions - 0791 610741 EN - 00.0 - 01/2016 DÜRKOPP ADLER AG Potsdamer Str. 190 33719 Bielefeld Germany Phone: +49 (0) 521 925 00 Email: service@duerkopp-adler.com www.duerkopp-adler.