650-10 Operating Instructions
IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler AG.
Table of Contents 1 About these instructions .................................................................... 5 1.1 1.2 1.3 1.4 For whom are these instructions intended? .......................................... 5 Representation conventions – symbols and characters ........................ 5 Other documents ................................................................................... 7 Liability ..................................................................................................
Table of Contents 5.6.1 5.6.2 5.6.3 5.6.4 5.6.5 5.7 5.8 Edit the sewing program...................................................................... 51 Creating a new sewing program.......................................................... 54 Copying the sewing program............................................................... 56 Deleting the sewing program............................................................... 58 Mirroring the sewing program....................................................
Table of Contents 8.9.3 8.9.4 8.9.5 8.10 Establishing equipotential bonding .................................................... 116 Connecting the knee lever................................................................. 116 Connecting the control panel............................................................. 117 Carrying out a test run ....................................................................... 118 9 Decommissioning .....................................................................
Table of Contents 4 Operating Instructions 650-10 - 02.
1 About these instructions These instructions for the 650-10 have been prepared with utmost care. They contain information and notes intended to ensure longterm and reliable operation. Should you notice any discrepancies or if you have improvement requests, then we would be glad to receive your feedback through Customer Service ( p. 125). Consider the instructions part of the product and store them in a place where they are readily available. 1.
Disturbance Specifies the disturbances that can occur due to an incorrect setting. Cover Specifies which covers have to be removed in order to access the components to be set. Steps to be performed when operating the machine (sewing and equipping) Steps to be performed for service, maintenance, and installation Steps to be performed via the software control panel The individual steps are numbered: 1. 1. First step 2. 2. Second step etc. The steps must always be followed in the specified order.
References Reference to another section in these instructions. Safety Important warnings for the machine users are specially designated. Since safety is of particular importance, hazard symbols, levels of danger and their signal words are described separately in the chapter Safety ( p. 9). Orientation If no other clear location markers are used in a diagram, indications of right or left are always from the operator's point of view. 1.
Transport Dürkopp Adler cannot be held liable for breakage and transport damages. Inspect the delivery immediately upon receiving it. Report any damage to the last transport manager. This applies even if the packaging is undamaged. Leave machines, equipment and packaging material in the condition in which they were found when the damage was discovered. This will ensure any claims against the transport company. Report all other complaints to Dürkopp Adler immediately after receiving the product.
2 Safety This chapter contains basic information for your safety. Read the instructions carefully before setting up or operating the machine. Always follow the information included in this section. Failure to do so can result in serious injury and property damage. 2.1 Basic safety instructions The machine should only be used as described in these instructions. The instructions should be available at the machine's location at all times. Work on live components and equipment is prohibited.
All the warnings and safety signs on the machine must always be in legible condition. Do not remove! Missing or damaged warnings and safety signs must be replaced immediately. Requirements to Only qualified specialists may: be met by the • set up the machine personnel • carry out maintenance work and repairs • carry out work on electrical equipment Only authorized persons may work on the machine and they must first have understood these instructions.
Signal words Signal words and the hazard that they describe: Signal word Meaning DANGER (with hazard symbol) If ignored, fatal or serious injury will result WARNING (with hazard symbol) If ignored, fatal or serious injury can result CAUTION (with hazard symbol) If ignored, moderate or minor injury can result CAUTION (with hazard symbol) If ignored, environmental damage can result NOTICE (without hazard symbol) If ignored, property damage can result Symbols The following symbols indicate the type
Examples Examples of the layout of warnings in the text: DANGER Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger. This is what a warning looks like for a hazard that will result in serious injury or even death if ignored. WARNING Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger. This is what a warning looks like for a hazard that could result in serious or even fatal injury if ignored.
NOTICE Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger. This is what a warning looks like for a hazard that could result in property damage if ignored. CAUTION Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger. This is what a warning looks like for a hazard that could result in environmental damage if ignored. Operating Instructions 650-10 - 02.
14 Operating Instructions 650-10 - 02.
3 Machine description The 650-10 is a special sewing machine for programmed or manual sewing in of sleeves in ladies' and men’s outerwear. 3.1 Components of the machine Fig. 1: Components of the machine, machine view ⑩ ⑨ ① ⑧ ② ⑦ ③ ⑥ ④ (1) - Tabletop (2) - Drawer (3) - Stand (4) - Additional pedal (5) - Foot pedal and rods Operating Instructions 650-10 - 02.
3.2 Declaration of Conformity The machine complies with European regulations ensuring health, safety, and environmental protection as specified in the declaration of conformity or in the declaration of incorporation. 3.3 Proper use The 650-10 is intended for sewing light to moderately heavy material. Light to moderately heavy material requires a needle strength of 70-100 Nm. The machine is intended only for use with dry sewing material. The sewing material must not contain any hard objects.
NOTICE Non-observance will lead to property damage! Improper use can result in damage to the machine. Observe all instructions provided. Operating Instructions 650-10 - 02.
18 Operating Instructions 650-10 - 02.
4 4.1 Operation Switching on and off the machine The machine is switched on and off by pressing the main switch (1) on the controller. Fig. 2: Switching on and off the machine ① (1) - Main switch Operating Instructions 650-10 - 02.
Switching on the power supply This is how you switch on the machine: 1. Press the main switch (1) down to position I. POWER LED illuminates, MESSAGE LED flashes briefly. The splash screen appears on the display: • On the left, the control panel firmware • On the right, the controller software version The machine performs a reference run and is ready for sewing when the display shows the start screen. Switching off the power supply This is how you switch off the machine: 1.
Fig. 3: Changing the needle ① ④ ② (1) - Needle bar (2) - Screw ③ (3) - Hook tip (4) - Groove Change the needle as follows: 1. Loosen the screw (2) and remove the needle. 2. Insert the new needle into the hole in the needle bar (1) until it reaches the end stop. Important The groove (4) must face towards the hook tip (3). 3. Tighten the screw (2). Sequence After changing to a different needle thickness, always adjust the clearance between the hook and the needle ( Service Instructions).
4.3 Threading the needle thread The threading procedure varies with the threads and the types of seams used. WARNING Risk of injury from sharp and moving parts! Punctures and crushing possible. Switch off the machine before threading the needle thread. Thread the needle thread as follows: 1. Plug the thread reels onto the thread reel holder and feed the needle thread through the thread guide. Important The thread guide must be positioned vertically above the thread reel holder. 2.
Fig. 5: Threading the needle thread, high stretchability 4.4 Setting the needle thread tension Proper setting Set the main tension (4) as low as possible. The thread interlacing should be exactly in the middle of the sewing material, i. e. identical needle thread and hook thread tension. With thin sewing material, excessive thread tension can lead to undesired gathering and thread breakage. Fig.
Fig. 7: Main tensioner ④ (4) - Main tensioner You set the needle thread tension as follows: 1. Set the main tensioner (4) via the control panel so that an even stitch pattern is achieved. When the thread is cut, the main tensioner (4) is opened automatically. 4.5 Setting the thread regulator WARNING Risk of injury from moving parts! Crushing is possible. Switch off the machine before setting the thread regulator.
When the largest thread quantity is required then the thread tension spring (3) must be pulled approx. 0.5 mm down from its upper end position. This occurs when the needle thread loop matches the maximum hook diameter. Fig. 8: Setting the thread regulator ① ② ③ (1) - Screw (2) - Thread regulator (3) - Thread tensioning spring To set the thread regulator: 1. Loosen the screw (1). 2. Change the setting of the thread regulator (2). 3. Tighten the screw (1). 4.
Fig. 9: Winding the hook thread ① ② ③ (1) - Bobbin winder flap (2) - Bobbin (3) - Cutter You wind the hook thread as follows: 1. Fit the bobbin (2) on the bobbin shaft. 2. Thread the hook thread as shown in the figure. 3. Wind the hook thread clockwise on to the bobbin core. 4. Swing the bobbin winder flap (1) against the bobbin (2). 5. Switch on the machine. 6. Start sewing ( p. 33). 7.
Fig. 10: Replacing the hook thread bobbin ① ② (1) - Bobbin case retainer (2) - Hook cover (3) - Bobbin (4) - Slot ⑦ ③④ ⑥ ⑤ (5) - Tensioning spring (6) - Hole (7) - Bobbin case upper section Change the hook thread bobbin as follows: Removing an empty bobbin 1. Push the hook cover (2) downwards. 2. Move the needle to the top dead center. 3. Lift the bobbin case retainer (1). 4. Remove the bobbin case upper section (7) with the bobbin (3). 5.
4.8 Setting hook thread tension WARNING Risk of injury from moving parts! Crushing is possible. Switch off the machine before you set the hook thread tension. Proper setting The hook thread tension must be set so that the resulting seam pattern looks like the figure in 4.4 Setting the needle thread tension, p. 23. At the recommended hook thread tension of e.g. 25 g (measured with a full bobbin), 12.5 g should be generated by the braking spring and 12.5 g by the tensioning spring.
Fig. 12: Setting hook thread tension ① (1) - Braking spring (2) - Tensioning spring ② ③ (3) - Adjusting screw You set the hook thread tension as follows: 1. Turn back the adjusting screw (3) so far that the tension on the tensioning spring (2) is completely removed. 2. Bend the braking spring (1) such that 50% of the recommended hook thread tension value is applied through the braking spring. 3. Insert the bobbin into the bobbin case upper section and thread in the hook thread ( p. 25). 4.
4.9 Lifting the sewing feet WARNING Risk of injury from moving parts! Crushing is possible. Do not reach under the raised sewing feet. The sewing feet (1) can be raised by an electric motor, by depressing the foot pedal (3). Fig. 13: Lifting the sewing feet 2 ② ① (1) - Sewing feet (2) - Additional pedal (optional) ③ (3) - Foot pedal Lift the sewing feet as follows: 1. Press the foot pedal (3) halfway back. The sewing feet are lifted. Or: 1. Press the foot pedal (3) fully back.
4.10 Functions of the optional additional pedal The additional pedal (2) has a dual function. Depending on the setting of the technician level it either alters the fullness or the curve support ( Service Instructions). • In automatic mode: The value for fullness or curve support is corrected for the current step. • In manual mode: The value for fullness or curve support is selected. Use the additional pedal as follows: 1. Depress the additional pedal: • Press the pedal forwards = increase value.
4.11 Knee lever The knee lever (1) is used to switch the sewing programs from one step to the next, both in Automatic mode and in Edit mode. Fig. 14: Knee lever ① (1) - Knee lever Use the knee lever as follows: 1. Operate the knee lever (1). The next step is called up. 32 Operating Instructions 650-10 - 02.
4.12 Sewing Before starting sewing Initial situation • Foot pedal in rest position. Machine is at a standstill. Needle is up. Sewing foot is down. Position sewing material at seam beginning • Press the foot pedal halfway back. The sewing feet are raised. • Position the sewing material. • Release the foot pedal. The sewing feet are lowered onto the sewing material. At seam beginning Start bartack and sewing the seam • Push the foot pedal forwards and keep it there.
Altering the fullness • Press fullness key or additional pedal. The selected fullness value is activated. At seam end Remove the sewing material 34 • Press the foot pedal fully back and keep it there. The end bartack is sewn (if activated). The threads are cut (if activated). The machine stops in the 2nd position. The needle is up. The sewing feet are raised. • Remove the sewing material. • Release the foot pedal. The sewing feet are lowered. Operating Instructions 650-10 - 02.
5 Service settings via software (OP3000) 5.1 Basic operation All settings for the 650-10 are performed using the OP3000 control panel. If your machine is controlled by a different control panel, continue on p. 61. Fig.
No.
Activated entry The relevant activated entry is highlighted. Fig. 16: Activated entry ① ② (1) - Activated entry in a menu list (2) - Activated entry in a value field You can use the arrow keys to move from entry to entry: • / in a list of menu items • / for adjacent value fields Back to menu level Use to access the previous menu level. Canceling in menu lists If you press ESC in a menu list, this will bring you to the user level.
Confirm with OK When pressing OK, you apply the activated entry. When pressing OK in a menu list, you open the selected menu item Canceling value editing If you press ESC when editing value fields, you can cancel the entry without having to apply your changes. 5.2 Controller operating modes The controller offers 5 different operating modes: • Manual mode ( p. 39) Manual mode (program number 000) is the simplest operating mode.
5.3 Manual mode Fig. 17: Manual mode The following table shows the individual symbols (parameters) on the display and the functions of the keys on the control panel. When a parameter is selected, its color on the display changes. When a parameter is changed, its new value is loaded immediately. Symbol Meaning (depending on the assignment) Quick programming • Press the upper softkey ( p. 47) Quick access function (softkey menu) • Press the lower softkey ( p.
Symbol Meaning Stitch length Value range: 1.0 – 4.0 mm • Use / to select the parameter • Use / to change the stitch length Thread tension Value range: 1 – 99 • Use / to select the parameter. • Use / to change the thread tension Curve support Value range: 0 – 6 • Use / to select the parameter • Use / to change the curve support Other parameters 5.3.2 Menu for other settings, p. 42 Seam length in mm After the thread has been cut, the display is retained.
Fig. 18: Softkey menu To select a function in the softkey menu: 1. Press the numeric key under the desired function. Symbol Meaning Manual bartack on • Press key 1 and keep it pressed for a manual bartack Bartack suppression on or off • Press key 2 The bartacks are switched on or off Needle position up or down • Press key 3 The needle is up or down when sewing stops Automatic step progression on or off (available only in Automatic mode) • Press key 4.
The function is assigned to the upper softkey and can be called up by pressing the key. 5.3.2 Menu for other settings 1. Use / to select the field . 2. Press the OK key. 3. Use / to select the desired parameter. 4. Press the OK key to select the parameter. 5. Change values using the / keys. 6. Press the OK key to confirm. 7. Press or ESC to exit the menu. Symbol Meaning Alternate (sewing foot alternation) Value range: 0.0 – 2.5 mm Foot Press.
2. Push the pedal forwards and sew. Sewing with fullness 1. Use the numeric keys 0 – 16 and fullness. to change the Or: 1. Change the fullness with the additional pedal (optional) (if set at the technician level), Service Instructions). Altering parameters whilst within the seam 1. Press foot pedal to position 0. 2. Change the desired parameter on the control panel. 3. Push the pedal forwards and sew. The seam will be sewn using the altered parameter value. 5.4 Automatic mode 1.
5.4.1 Symbol Before starting sewing Meaning Quick programming (depending on the assignment) • Press the upper softkey Quick access function (softkey menu) • Press the lower softkey Program number Value range: 000 – 999 • Use / to select the parameter • Use / to change the program number. Or: • Input the program number using the numeric keys 0 – 9 and confirm with OK as required If you select program 000, the controller selects Manual mode.
Symbol Meaning Other parameters Foot Press. (sewing foot pressure) Fulln.Corr. (fullness correction) • Use / to select the parameter • Press the OK key. • Use / to select the fullness correction or the sewing foot pressure. • Select the parameter using the OK key • Change values using /. • Press the OK key to confirm. • Press or ESC to exit the menu.
The parameter values for the current step are shown on the display. The program bar (1) shows the progress of the seam. The number (2) under the current step (3) shows the outstanding length of the step. The program bar shows half the current step in bold. Fig. 21: Sewing process, current step Completed steps are shown fully in bold. Fig. 22: Sewing process, completed step The following table lists the functions that can be performed in the course of the seam.
Key/Pedal Function Press the foot Lift sewing foot pedal halfway back Press the foot Cut thread pedal fully The program remains stopped at the cutoff point back (does NOT apply to the last step) Lower softkey Softkey menu 5.3 Manual mode, p. 39 5.4.3 Cancel sewing program 1. Press the foot pedal fully back. The thread is cut. 2. Press the ESC key. The sewing program is canceled. 5.5 Easy mode Prerequisite: You are in Manual mode ( p. 39) or in Automatic mode ( p. 43).
If is not assigned to the upper softkey: 1. Press the key. The softkey menu appears on the display: Fig. 24: Softkey menu 2. Press key 5. 3. Press OK to load the program number. Or: Select another program number using / or input a program number using the keypad keys 0 – 9 and then press the OK key. The display shows the following information, the P in the program number field flashes: Fig.
Symbol Meaning Current step • Use / to select the parameter • Use /to switch to the next/previous step • Press the OK key to edit other parameters for the step, Edit mode ( p. 51) Fullness Value range: Upper fullness: 0 – 16 Lower fullness: 0 – 6 • Use the numeric keys 0 – 16 to select the desired fullness. • Use the plus/minus key to select upper or lower fullness. Or: • Use the additional pedal to select the fullness, if fitted Stitch length Value range: 1.0 – 4.
5.5.1 Creating a program by keyboard input Information Before the S key is pressed, program creation can be canceled at any time by pressing the ESC key. 1. Set all the parameters for each step. 2. Operate the knee lever. The controller switches to the next step. Once all steps are complete: 3. Press the S key. The sewing program is saved.
1. Insert the sewing material. 2. Input the parameters for the 1st step (fullness, stitch length, thread tension and curve support). 3. Sew the first step. 4. Operate the knee lever. The controller switches to the next step. Once all steps are complete: 5. Press the S key. The sewing program is saved. The following appears on the display: Fig. 27: Creating a program by sewing the seam (1) 6. Sew the overlap. 7. Press the foot pedal fully back.
The sewing program previously selected can now be edited. The display shows the following information, the P in the program number field flashes: Fig. 29: Edit the sewing program 2. Use / to select the sewing program to be edited, the sleeve side and the step; and use / to edit them. The step to be edited can also be selected using the knee lever. The selected step is shown bold in the program bar. 3. Use / to select the parameter to the changed for the respective step, and use / to change it.
Symbol Meaning Step. Len. (step length) Auto Forward (automatic step progression) Alternate (sewing foot stroke height) Foot Press (sewing foot pressure) 5. Exit the submenu using ESC or . You can exit Edit mode with a press of the ESC key. Changing further parameters for the selected sewing program This menu allows further parameters for the current sewing program to be changed. Change further parameters as follows: 1. Use /to select the field . 2. Press the OK key. The submenu opens. 3.
Symbol Meaning Thr. Tens. (thread tension) Stitchlen. (stitch length) Foot Press. (sewing foot pressure) Fulln. Corr. (fullness correction) Start Tack (bartack at seam beginning) End Tack (bartack at seam end) Thread Trim (thread cutter) 5. Exit the submenu using ESC or . You can exit Edit mode with a press of the ESC key. 5.6.2 Creating a new sewing program 1. In Edit mode, press the key. The softkey menu appears on the display: 54 Operating Instructions 650-10 - 02.
Fig. 30: Softkey menu 2. Press the key. The display shows the next available program number: Fig. 31: Creating a new sewing program (1) 3. Press OK to load the program number. Or: Select another program number using / or input a program number using the keypad keys 0 – 9 and then press the OK key. The program number is loaded. The display shows the following information, the P in the program number field flashes: Fig. 32: Creating a new sewing program (2) 4.
Fig. 33: Creating a new sewing program (3) The rest of the procedure is described in 5.5 Easy mode, p. 47. 6. Select whether progression to the individual steps to be programmed should be by using the knee lever or by automatic progression. 7. Press the key. Once the creation of the program is complete and the S key has been pressed or after the thread cutoff has been entered, the following selection window appears: Fig. 34: Creating a new sewing program, selection window 8.
Fig. 35: Softkey menu 2. Press the key. The display shows the next available program number: Fig. 36: Copying a sewing program (1) 3. Press OK to load the program number. Or: Select another program number using / or input a program number using the keypad keys 0 – 9 and then press the OK key. The program number is loaded. The display shows the following information, the P in the program number field flashes: Fig. 37: Copying a sewing program (2) 4.
5.6.4 Deleting the sewing program The selected sewing program is deleted. Proceed as follows to delete an existing sewing program: 1. Press the key. The softkey menu appears on the display: Fig. 38: Softkey menu 2. Press the key. 3. Press the ESC key. The controller switches to Edit mode to Automatic mode. 5.6.5 Mirroring the sewing program The sleeve side already programmed is mirrored over to the other sleeve side. Proceed as follows to mirror a sewing program: 1. Press the key.
5.7 Displaying the software version To display the software version: 1. Switch off and on the machine. The splash screen appears on the display: • On the left, the control panel firmware • On the right, the controller software version Fig. 40: Displaying the software version The machine performs a reference run: The display shows the sewing program last used, or Manual mode. 5.8 Service mode More information on the contents of Service mode can be found in the Service Instructions.
60 Operating Instructions 650-10 - 02.
6 6.1 Settings via software (OP7000) Basic operation All settings for the 650-10 are performed using the OP7000 control panel. If your machine is controlled by a different control panel, continue on p. 35. Fig. 41: OP7000 The activation of the sewing motor and the stepper motors is performed by the DAC comfort. Up to 999 sewing programs can be saved. Each sewing program can contain up to 30 sewing steps.
6.1.1 Input of numeric values Fig. 42: Input of numeric values The user interface for inputting numeric values consists of the following elements: • Header, consisting of: • Symbol of the selected parameter • Name of the parameter • Value range of the parameter • Symbol for exiting the user interface • Input line for the value • Keypad 62 Operating Instructions 650-10 - 02.
Meaning of the buttons Symbol/button Meaning Value input Change of plus/minus sign Input of a decimal point for values that permit places of decimals Changing the value incrementally up or down Delete the input value Exit the user interface without inputting or saving any values Save the value that was input and exist the user interface Operating Instructions 650-10 - 02.
6.1.2 Input of text Fig. 43: Input of text The user interface for inputting text consists of the following elements: • Header, consisting of: • Symbol for new sewing program • Symbol for exiting the user interface • Input line for the text • Keypad Meaning of the buttons Symbol/button Meaning Input of numbers in the text Input of text Input of a hyphen 64 Operating Instructions 650-10 - 02.
Symbol/button Meaning Input of a underscore Exit the user interface without inputting or saving any text Input of a space Switching between upper case/lower case Delete letters or digits from the input line Save the value that was input and exist the user interface Operating Instructions 650-10 - 02.
6.2 Controller operating modes The controller offers 4 different operating modes: • MAN ( p. 67) Manual mode is the simplest operating mode. In Manual mode, there are no sewing programs and no inputs for individual sewing steps. Any changes made to parameters are applied immediately during the sewing process. • AUTO ( p. 72) Automatic mode allows sewing programs to be executed. The seams are divided into individual steps within the sewing programs.
6.3 Operating mode MAN Fig. 44: Operating mode MAN ① ② ③ ④ Header (1) The MAN operating mode is displayed. Left pane (2) Buttons for manually inputting the fullness are displayed here. Middle pane (3) The symbols for all the parameters that can be set in MAN operating mode are displayed here. The gray fields above the parameter symbols show the respective current values. Right pane (4) Another user interface or another operating mode can be selected here. Operating Instructions 650-10 - 02.
6.3.1 Parameters that can be set The following table lists the parameters that can be set in MAN operating mode. Symbol/button Meaning Setting the fullness, p. 69 Set the curve support. Other program parameters in operating mode MAN, p. 70 Inputting the needle thread tension Inputting the stitch length in mm To set a parameter: 1. Tap the desired button. The user interface for setting the desired parameter is displayed. For some parameters the setting is more than just a numerical value.
MAN mode Setting the fullness The following table lists the symbols and buttons for manually setting the fullness. Symbol/button Meaning Inputting the fullness. The fullness setting is displayed by a button highlighted in red. Select the type of fullness: • Upper (upper transport) • Lower (lower transport) The fullness selected is displayed in an activated control field. Display of further buttons for inputting the fullness. The buttons 0 to 16 are available for input. To set the fullness: 1.
To set the curve support: 1. Input the curve support using the buttons 0 to 6. MAN mode Other program parameters A tap on the Other program parameters button will bring up an overview of all available parameters. Fig.
Parameters Meaning Backtack at Start Bartack at seam beginning Value range: 1 (= on) or 0 (= off) Backtack at End Bartack at seam end Value range: 1 (= on) or 0 (= off) Thread Trimmer Thread trimmer Value range: 1 (= on) or 0 (= off) 6.3.2 Sewing process This is how you sew without fullness: 1. Set all fullness values to 0 ( p. 68). 2. Input the values for needle thread tension and stitch length. 3. Press the pedal forwards and sew. The length in mm sewn in the seam is displayed.
6.4 Operating mode AUTO Fig. 46: Operating mode AUTO ① ② ③ ④ Header (1) The AUTO operating mode is displayed. The buttons + F% and - F% offer quick access for setting the fullness values in %. Left pane (2) The graphical representation of the entire seam, divided into the number of programmed sewing steps, is displayed here. A red bar with an arrowhead indicates the direction of sewing and progress of the sewn seam.
Right pane (4) Another user interface or another operating mode can be selected here. 6.4.1 Parameters that can be set The following table lists the parameters that can be set in AUTO operating mode. Symbol/button Meaning Program selection, p. 74 Select the right or left piece to be sewn Set the sewing material size, p. 75 Other program parameters in operating mode AUTO, p. 78 Temporarily setting the fullness value until the next sewing step, p.
To set a parameter: 1. Tap the desired button. The user interface for setting the desired parameter is displayed. For some parameters the setting is more than just a numerical value. These more complex parameters are described in detail below. AUTO mode Selecting the sewing program Fig. 47: Selecting the sewing program Proceed as follows to select a sewing program: 1. Tap the desired sewing program. The selected sewing program is displayed in an activated control field within the line. 2.
AUTO mode Setting the sewing material size Fig. 48: Setting the sewing material size The following information is displayed: • The currently selected size is indicated by a double arrow (>>). • The sizes highlighted in red represent the reference sizes for the graduation logic. To set the sewing material size: 1. Tap the desired sewing material size. The user interface for AUTO operating mode is displayed. Operating Instructions 650-10 - 02.
AUTO mode Temporarily correcting the fullness value until the next sewing step Fig. 49: Temporarily correcting the fullness value Buttons for manually inputting the fullness are displayed in the left pane. Symbol/button Meaning Input the fullness. The fullness setting is displayed by a button highlighted in red. Select the type of fullness: • Upper (upper transport) • Lower (lower transport) The fullness selected is displayed in an activated control field.
2. If a higher or lower degree of fullness is required, use the arrow keys to display more buttons. 3. Input the fullness using the buttons 0 to 16. Information The fullness value remains active until the next sewing step. AUTO mode Correcting the fullness value The fullness value can be corrected either by the buttons + F% and - F% or the fullness correction parameter. Fig. 50: Correcting the fullness value To correct the fullness value: 1. Input the correction value for the fullness in percent.
Information If changed in AUTO operating mode, the new correction value remains active until the controller changes to the next program. AUTO mode Other program parameters A tap on the Other program parameters button will bring up an overview of all available parameters. Fig. 51: Other program parameters Parameters Meaning Foot Pressure Sewing foot pressure Value range: 1 – 10 6.4.2 Sewing process 1. Select a sewing program ( p. 74).
2. Select the right or left piece to be sewn by tapping . 3. Select sewing material size ( p. 75). 4. Push the pedal forwards and sew the seam. The sewing progress is displayed graphically in the left pane as a red bar. Fig. 52: Sewing process The remaining sewing length per sewing step is displayed: Correcting the fullness before or during the seam 1. Press foot pedal to position 0. 2. Change the fullness correction using the buttons + F% or - F%. 3. Push the pedal forwards and sew.
Changing parameters during the seam 1. Press foot pedal to position 0. 2. Change the desired parameter on the control panel. 3. Push the pedal forwards and sew. The seam will be sewn using the altered parameter value. Cancel sewing program 1. Press the foot pedal fully back. The sewing program is canceled. 6.5 Operating mode EDIT Fig. 53: Operating mode EDIT ① ② ③ ④ Header (1) The EDIT operating mode is displayed. 80 Operating Instructions 650-10 - 02.
Left pane (2) The graphical representation of the entire seam, divided into the number of programmed sewing steps, is displayed here. Middle pane (3) Existing sewing programs can be edited here ( p. 81). The number and the name of the selected sewing program are displayed, together with the symbols for all the parameters that can be set. The gray fields above the parameter symbols show the respective current values. Right pane (4) Here, sewing programs can be created ( p. 86), deleted ( p.
Symbol/button Meaning Set the fullness in the current sewing step, p. 92 Set the curve support in the current sewing step Set the needle thread tension in the current sewing step Set the stitch length in mm in the current sewing step Switch the seam length measurement in the current sewing step on or off Other sewing step parameters in operating mode EDIT, p. 86 To set a parameter: 1. Tap the desired button. The user interface for setting the desired parameter is displayed.
EDIT mode Setting the sewing material size Fig. 54: Setting the sewing material size The following information is displayed: • The currently selected size is indicated by a double arrow (>>). • The sizes highlighted in red represent the reference sizes for the graduation logic. To set the sewing material size: 1. Tap the desired sewing material size. User interface EDIT is displayed. Operating Instructions 650-10 - 02.
EDIT mode Set the fullness in the current sewing step Fig. 55: Set the fullness Buttons for manually inputting the fullness are displayed in the left pane. Symbol/button Meaning Input the fullness. The fullness setting is displayed by a button highlighted in red. Select the type of fullness: • Upper (upper transport) • Lower (lower transport) The fullness selected is displayed in an activated control field. Display of further buttons for inputting the fullness.
To set the fullness: 1. Select the type of fullness. The type of fullness selected is displayed in an activated control field within the symbol. 2. If a higher or lower degree of fullness is required, use the arrow keys to display more buttons. 3. Input the fullness using the buttons 0 to 16. EDIT mode Other program parameters A tap on the Other program parameters button will bring up an overview of all parameters available in EDIT operating mode. Fig.
EDIT mode Other sewing step parameters A tap on the Other sewing step parameters button will bring up an overview of all available parameters. Fig. 57: Other sewing step parameters Parameters Meaning Foot Stroke Alternation Sewing foot alternation whilst the needle is in the sewing material Value range: 0 – 2.5 mm Foot Pressure Sewing foot pressure Value range: 1 – 10 Maximum Speed Max. sewing speed/speed Value range: 100 – 4000 6.5.
Proceed as follows to create a new sewing program: 1. Tap the PNEW button. The PROGRAMMING user interface is displayed. Pressing the P button displays the number of the next free program slot. Fig. 58: Creating a new sewing program (1) 2. Tap and input a name. Information for inputting text: p. 64. Information If no name is input for the sewing program, continues to be displayed. The first sewing step is displayed with its number in the left pane. 3.
The second sewing step is displayed with its number in the left pane. Fig. 59: Creating a new sewing program (2) 6. Repeat sewing step 2 until all the sewing steps have been programmed. 7. Tap the END button or cut the threads. There are 3 variants for the sewing program response depending on the user's input method: Variant Program display The last programmed sewing step was sewn but not cut off, then ended with END.
Fig. 60: Creating a new sewing program, selection window 9. Select whether the new sewing program should be mirrored for the other side of the sewing material (Mirror programmed side to other side), the other side of the sewing material should be programmed (Program other side) or the programming should be ended (Finish). The selected function is indicated by an activated control field. 10. Tap the OK button. The sewing program is saved.
Parameters that can be set The following table describes the parameters that can be set on the PROGRAMMING user interface. Symbol/button Meaning Input the program name There is only one display under PROGRAMMING. A new sewing program is automatically assigned the next free program slot. Select the right or left piece to be sewn Set the sewing material size, p. 91 Other program parameters under PROGRAMMING, p. 93 Set the fullness in the current sewing step, p.
To set a parameter: 1. Tap the desired button. The user interface for setting the desired parameter is displayed. For some parameters the setting is more than just a numerical value. These more complex parameters are described in detail below. Mode Setting the sewing material size PROGRAMMING Fig. 61: Setting the sewing material size • The currently selected size is indicated by a double arrow (>>). • The sizes highlighted in red represent the reference sizes for the graduation logic.
To set the sewing material size: Mode Setting the fullness PROGRAMMING Fig. 62: Set the fullness Buttons for manually inputting the fullness are displayed in the left pane. Symbol/button Meaning Input the fullness. The fullness setting is displayed by a button highlighted in red. Select the type of fullness: • Upper (upper transport) • Lower (lower transport) The fullness selected is displayed in an activated control field. Display of further buttons for inputting the fullness.
To set the fullness: 1. Select the type of fullness. The type of fullness selected is displayed in an activated control field within the symbol. 2. If a higher or lower degree of fullness is required, use the arrow keys to display more buttons. 3. Input the fullness using the buttons 0 to 16. Mode Other program parameters PROGRAMMING A tap on the Other program parameters button will bring up an overview of all available parameters. Fig.
Parameters Meaning Backtack at End Bartack at seam end Value range: 1 (= on) or 0 (= off) Thread Trimmer Thread trimmer Value range: 1 (= on) or 0 (= off) Grading Factor Grading factor Value range: 0.0 – 6.0 (% per size) Mode Other sewing step parameters PROGRAMMING A tap on the Other sewing step parameters button will bring up an overview of all available parameters. Fig.
6.5.3 Copying the sewing program Prerequisite: • Operating mode EDIT is displayed. Proceed as follows to copy an existing sewing program: 1. Select a sewing program ( p. 74). 2. Tap the PCOPY button. The sewing program is copied and saved in the next free program slot. An appropriate message is displayed. 6.5.4 Deleting the sewing program Prerequisite: • Operating mode EDIT is displayed. Proceed as follows to delete an existing sewing program: 1. Select a sewing program ( p. 74). 2.
Use the length correction as follows: 1. Tap the PLEN button. The LENGTH CORRECTION user interface is displayed. Fig. 65: Length correction (1) 2. Sew the sewing step. 3. Switch to the next sewing step by tapping on the number of the first sewing step or by using the knee lever. The sewing progress is displayed graphically. 96 Operating Instructions 650-10 - 02.
Fig. 66: Length correction (2) 4. Do the same with all further sewing steps. 5. After the last sewing step tap the END button. This closes the length correction, and the operating mode EDIT ( p. 80) opens. 6.6 Displaying the software version To display the software version: 1. Switch on and off the machine. The following appears on the display: • On the left, the class • On the right, the firmware The machine performs a reference run.
98 Operating Instructions 650-10 - 02.
7 Maintenance This chapter describes maintenance work that needs to be carried out on a regular basis to extend the service life of the machine and achieve the desired seam quality. Advanced maintenance work may only be carried out by qualified specialists ( Service Instructions). WARNING Risk of injury from sharp parts! During maintenance work, the machine may start up unintentionally and cause puncture injuries. Switch off the main switch. Only perform maintenance work when the machine is switched off.
Work to be carried out Operating hours 8 40 160 500 Machine head Removing lint and thread remnants Clean engine fan filter Check the upper and lower conveyor belts for wear Check sewing foot for wear Lubricate the joints on the gear Lubricating the needle bar 7.1 Cleaning NOTICE Property damage from soiling! Lint and thread remnants can impair the operation of the machine. Clean the machine as described.
Fig. 67: Areas that need to be cleaned particularly thoroughly ① ② (1) - Area around the hook (2) - Area around the throat plate ③ (3) - Engine fan filter on handwheel NOTICE Property damage from solvent-based cleaners! Solvent-based cleaners may damage paintwork on the machine. Only use solvent-free substances for wiping the machine. Clean the machine as follows: 1. 7.2 Remove any lint and thread remnants using a compressed air pistol or a brush.
Lubricate the machine as follows: 1. Lubricate the following areas on the machine head with lubricating grease: • Joints on the gear • Needle bar CAUTION Risk of environmental damage from oil! Oil is a pollutant and must not enter the sewage system or the soil. Carefully collect up used oil. Dispose of used oil and oily machine parts in accordance with the legal regulations. Fig. 68: Lubricating 1 2 (1) - Joints on the gear (2) - Needle bar 102 Operating Instructions 650-10 - 02.
7.3 Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Operating Instructions 650-10 - 02.
104 Operating Instructions 650-10 - 02.
8 Setup WARNING Risk of injury from sharp parts! You can cut yourself while unpacking and setting up the machine. The machine may ONLY be set up by qualified specialists. Wear safety gloves and safety shoes. 8.1 Scope of delivery The scope of delivery depends on your specific order. Check whether the scope of delivery is correct prior to setup. Fig.
8.2 Removing the transport locks When you have installed the machine which you bought, you must remove the following transport locks: • Lashing straps and wooden blocks from the machine head, the tabletop and the stand • Restrain block and lashing straps from the sewing drive 8.3 Assembling the stand Fig. 70: Assembling the stand ③ ① ② (1) - Main pedal (2) - Cross strut (3) - Adjusting screw (covered) Fit the stand as follows: 1. Attach the main pedal (1) to the cross strut (2). 2.
5. Turn the adjusting screw (3) to ensure that the stand is positioned securely. All 4 feet of the stand must be in contact with the floor. 8.4 Pre-assembling the tabletop Fig. 71: Pre-assembling the tabletop ① ⑨ ⑧ ⑦ ⑥ ② ③ (1) - Stand (2) - Controller (3) - Knee lever (4) - Strain relief mechanism (5) - Setpoint device for additional pedal ⑤ ④ (6) - Cable duct (7) - Setpoint device for main pedal (8) - Tilt sensor (9) - Drawer To pre-assemble the tabletop: 1.
5. Tighten the knee lever at (3). 6. Tighten the strain relief mechanism at (4) (chipboard screws 3.5 x 17). 7. Tighten the cable duct (40 x 40 x 250 mm long) at (6) (chipboard screws 3.5 x 17). 8. Tighten the setpoint device for the main pedal at (7) (chipboard screws 4 x 20). 9. Tighten the setpoint device for the additional pedal at (5) (chipboard screws 4 x 20). Larger scale diagrams can be found in the appendix ( p. 149). 8.5 Attaching the tabletop and pedals to the stand Fig.
Attach the tabletop and the pedals to the stand as follows: 1. Using wood screws (6 x 30), attach the stand (2) to the tabletop (1). Drill pilot holes for the wood screws. 2. Observe the center marks for the stand. 3. Turn the stand (2) the right way up. 4. Align the pedals. 5. For ergonomic reasons, align the pedals laterally so that the center of the main pedal (4) is directly beneath the needle. The stand strut (5) is provided with slotted holes to allow alignment of the pedal. 6. Loosen the screws (3).
8.6 Completing the tabletop Fig. 73: Completing the tabletop ② ⑤ ① ③ ④ (1) - Machine head support (2) - Hinge mountings (3) - Edge strips (4) - Oblique fittings (5) - Rubber corners To complete the tabletop: 1. Insert the oblique fittings (4). 2. Insert the rubber corners (5) into the tabletop. 3. Using 4.5 x 15 (4x) screws, tighten the hinge mountings (2). 4. Using 4.5 x 55 (8x) screws, screw the edge strips (3) to the tabletop. 5. Insert the machine head support (1). 8.
Fig. 74: Setting the working height ① ① (1) - Screws To set the working height: 1. Slacken the screws (1) on the stand bars. 2. Set the tabletop to the desired working height. 3. To avoid jamming, slide the tabletop in or out evenly at both sides. 4. Tighten the screws (1). Operating Instructions 650-10 - 02.
8.8 Inserting the machine head Fig. 75: Inserting the machine head ① ② (1) - Transport eye (2) - Mounting plate To mount the machine head: 1. Using the transport eye (1), lift the machine head and insert it into the cut-out on the tabletop. 2. After the machine head has been placed in position, immediately tighten the mounting plate (2) which prevents the machine head from coming loose if the tabletop is tipped. The mounting plate is included in the accessory pack for the machine head.
8.9 Electrical connection DANGER Risk of death from live components! Severe injury to life and limb from electric shock can occur. The machine may ONLY be connected by qualified specialists. Disconnect the power plug before carrying out work on the electrical equipment. Make sure the machine cannot be accidentally switched back on. Operating Instructions 650-10 - 02.
8.9.1 Connecting the cables to the machine head Fig. 76: Connecting the cables to the machine head ① ② (1) - Front side (2) - Rear side All cables are color coded. Connect the machine head cables as follows: 1. Lay the cables to the controller and fix them in place with cable ties. 2. Insert the plug following the marking on the rear (2) of the controller. 3. Connect the cable (3) of the LED sewing lamp with the 2-pin plug (4). 4.
Fig. 77: Connecting the LED sewing lamp ③ ④ (3) - Cable 8.9.2 (4) - 2-pin plug Connecting the setpoint device to the controller Fig. 78: Connecting the setpoint device to the controller ① (1) - Setpoint device for main pedal Connect the setpoint device to the controller as follows: 1. Connect the setpoint device for the main pedal to connector X5b . 2. If present, connect the setpoint device of the additional pedal to connector X440; the cable hangs freely in the cable harness.
8.9.3 Establishing equipotential bonding Important Before putting the machine into operation, you must establish equipotential bonding in all necessary places. Establish equipotential bonding as follows: 1. Establish equipotential bonding as specified in the wiring diagram ( 13 Appendix, p. 149). 8.9.4 Connecting the knee lever Fig. 79: Connecting the knee lever ③ ① ② (1) - Knee lever (2) - Plug (3) - Cable Connect the knee lever as follows: 1.
8.9.5 Connecting the control panel OP3000 control panel Fig. 80: Connecting OP3000 control panel ④ ① ② (1) - Tabletop opening (2) - Cable ③ (3) - Control panel (4) - Holder Connect the OP3000 as follows: 1. Tighten the control panel (3) to the bracket (4) and align it. 2. Insert the plug for the cable (2) at the control panel, guide it through the opening in the tabletop (1) to the controller, and connect it to the socket (X170b). Operating Instructions 650-10 - 02.
OP7000 control panel Fig. 81: Connecting the OP7000 control panel ⑤ ⑥ ⑦ (5) - Tabletop opening (6) - Cable ⑧ (7) - Holder (8) - Control panel Connect the OP7000 as follows: 1. Tighten the control panel (8) to the bracket (7) and align it. 2. Insert the plug for the cable (6) at the control panel, guide it through the opening in the tabletop (5) to the controller, and connect it to the socket (X170b). 8.10 Carrying out a test run Perform a test run when setup is complete.
3. Switch on the machine. 4. Fill the bobbin at medium speed. 5. Switch off the machine. 6. Thread the needle and hook threads ( p. 22 and p. 26). 7. Switch on the machine. 8. Position the sewing material. 9. Perform a test run, first at low speed and then at continually increasing speeds. 10. Check that the seams conform to the desired requirements. 11. If the requirements are not satisfied: Alter the thread tension ( p. 23 and p. 28).
120 Operating Instructions 650-10 - 02.
9 Decommissioning You need to perform a number of activities if the machine is to be shut down for a longer period of time or completely decommissioned. WARNING Risk of injury due to a lack of care! Serious injuries may occur. ONLY clean the machine when it is switched off. Allow ONLY trained personnel to disconnect the machine. CAUTION Skin damage due to contact with oil! Oil can cause a rash if it comes into contact with skin. Avoid contact with oil residues. Decommission the machine as follows: 1.
122 Operating Instructions 650-10 - 02.
10 Disposal Do not dispose of the machine in the general household waste. The machine must be disposed of in a suitable and proper manner and in accordance with all applicable national regulations. CAUTION Risk of environmental damage from improper disposal! Improper disposal of the machine can result in serious environmental damage. ALWAYS comply with the legal regulations regarding disposal.
124 Operating Instructions 650-10 - 02.
11 Troubleshooting 11.1 Customer Service Contact for repairs and issues with the machine: Dürkopp Adler AG Potsdamer Str. 190 33719 Bielefeld, Germany Tel. +49 (0) 180 5 383 756 Fax +49 (0) 521 925 2594 Email: service@duerkopp-adler.com Internet: www.duerkopp-adler.com Operating Instructions 650-10 - 02.
11.2 Messages of the software Please contact customer service if an error occurs that is not described here.
Code Type Possible causes Remedial action 1006 Error Sewing motor error: • Max.
128 Code Type Possible causes Remedial action 1055 Error Sewing motor overload (I²T): • Remove the cause of the stiff movement or blockage • Sewing motor not moving freely or blocked • Replace the sewing motor • Sewing motor defective • Replace the control • Controller defective 1056 Error Sewing motor overtemperature: • Sewing motor not moving freely • Sewing motor defective • Controller defective 1058 Error Sewing motor speed greater • Replace the reference than setpoint: switch • Reference s
Code Type Possible causes Remedial action 2102 Error X-axis stepper motor: • Stepper motor not moving freely or blocked • Encoder cable not connected or defective • Stepper motor cable not connected or defective • Encoder defective • Stepper motor defective • Remove the cause of the stiff movement or blockage • Check the encoder cable and replace, if necessary • Replace the encoder If the stepper motor is not supplied with current: • Check the stepper motor cable and replace, if necessary • Replace t
130 Code Type Possible causes Remedial action 2162 Error X-axis stepper motor disturbance (IDMA auto increment) • Switch the machine off and on again 2171 Error Watchdog • Switch the machine off and on again • Perform a software update • Contact customer service 2172 Error Stepper motor overvoltage: • Stepper motor card defective • Replace the control 2173 Error X-axis stepper motor error • Check the connection • Test stepper motor phases (R = 2.
Code Type Possible causes Remedial action 2180 Error Direction of rotation • Replace the encoder • Check plug assignment and change, if necessary • Check wiring in machine distributor and change it, if necessary • Test stepper motor phases and check for correct value 2181 Error Error in the reference run • Replace the reference switch 2182 Error Stepper motor current error • Remove the blockage • Check the encoder cable and replace, if necessary • Replace the stepper motor 2183 Error Stepp
132 Code Type Possible causes Remedial action 2202 Error Y-axis stepper motor: • Stepper motor not moving freely or blocked • Encoder cable not connected or defective • Stepper motor cable not connected or defective • Encoder defective • Stepper motor defective • Remove the cause of the stiff movement or blockage • Check the encoder cable and replace, if necessary • Replace the encoder If the stepper motor is not supplied with current: • Check the stepper motor cable and replace, if necessary • Repl
Code Type Possible causes Remedial action 2262 Error Y-axis stepper motor disturbance (IDMA auto increment) • Switch the machine off and on again 2271 Error Watchdog • Switch the machine off and on again • Perform a software update • Contact customer service 2272 Error Stepper motor overvoltage: • Stepper motor card defective • Replace the control 2273 Error Y-axis stepper motor error • Check the connection • Test stepper motor phases (R = 2.
134 Code Type Possible causes Remedial action 2280 Error Direction of rotation • Replace the encoder • Check plug assignment and change, if necessary • Check wiring in machine distributor and change it, if necessary • Test stepper motor phases and check for correct value 2281 Error Error in the reference run • Replace the reference switch 2282 Error Stepper motor current error • Remove the blockage • Check the encoder cable and replace, if necessary • Replace the stepper motor 2283 Error
Code Type Possible causes Remedial action 2302 Error Z-axis stepper motor: • Stepper motor not moving freely or blocked • Encoder cable not connected or defective • Stepper motor cable not connected or defective • Encoder defective • Stepper motor defective • Remove the cause of the stiff movement or blockage • Check the encoder cable and replace, if necessary • Replace the encoder If the stepper motor is not supplied with current: • Check the stepper motor cable and replace, if necessary • Replace t
136 Code Type Possible causes Remedial action 2362 Error Z-axis stepper motor disturbance (IDMA auto increment) • Switch the machine off and on again 2371 Error Watchdog • Switch the machine off and on again • Perform a software update • Contact customer service 2372 Error Stepper motor overvoltage: • Stepper motor card defective • Replace the control 2373 Error Z-axis stepper motor error • Check the connection • Test stepper motor phases (R = 2.
Code Type Possible causes Remedial action 2380 Error Direction of rotation • Replace the encoder • Check plug assignment and change, if necessary • Check wiring in machine distributor and change it, if necessary • Test stepper motor phases and check for correct value 2381 Error Error in the reference run • Replace the reference switch 2382 Error Stepper motor current error • Remove the blockage • Check the encoder cable and replace, if necessary • Replace the stepper motor 2383 Error Stepp
138 Code Type Possible causes Remedial action 2402 Error U-axis stepper motor: • Stepper motor not moving freely or blocked • Encoder cable not connected or defective • Stepper motor cable not connected or defective • Encoder defective • Stepper motor defective • Remove the cause of the stiff movement or blockage • Check the encoder cable and replace, if necessary • Replace the encoder If the stepper motor is not supplied with current: • Check the stepper motor cable and replace, if necessary • Repl
Code Type Possible causes Remedial action 2462 Error • U-axis stepper motor disturbance (IDMA auto increment) • Switch the machine off and on again 2471 Error • Watchdog • Switch the machine off and on again • Perform a software update • Contact customer service 2472 Error Stepper motor overvoltage: • Stepper motor card defective • Replace the control 2473 Error U-axis stepper motor over current error • Check the connection • Test stepper motor phases (R = 2.
140 Code Type Possible causes Remedial action 2480 Error Direction of rotation • Replace the encoder • Check plug assignment and change, if necessary • Check wiring in machine distributor and change it, if necessary • Test stepper motor phases and check for correct value 2481 Error Error in the reference run • Replace the reference switch 2482 Error Stepper motor current error • Remove the blockage • Check the encoder cable and replace, if necessary • Replace the stepper motor 2483 Error
Code Type Possible causes Remedial action 2901 Error Referencing timeout • Switch the machine off and on again • Check the clamping of the stepper motor 3010 Error Controller: 100 V voltage error • Check the connections • Replace the control 3011 Error Controller: 100 V voltage error • Check the connections • Replace the control 3012 Error Controller: 100 V voltage error (I²T) • Switch the machine off and on again • Check the connections • Replace the control 3020 Error Short circuit i
142 Code Type Possible causes Remedial action 6000 – 6299 Error Internal error • Switch the machine off and on again • Perform a software update • Contact customer service 6351 – 6354 Error Controller defective (I²C) • Replace the control 6400 – 6999 Error Internal error • Switch the machine off and on again • Perform a software update • Contact customer service 7551 – 7659 Error • Internal error • Switch the machine off and on again • Cable disturbance • Cables to the control panel • Eli
11.
Meaning Possible causes Remedial action Missing stitches • The needle and hook • Check threading path threads are not threaded ( Operating Instruccorrectly tions, Operation) • Needle is blunt or bent • Needle is not inserted correctly into the needle bar • Replace the needle • Insert the needle into the needle bar • The needle thickness used is unsuitable • Use recommended needle thickness ( S.
Meaning Possible causes Loose stitches • Thread tensions are not adjusted to the sewing material, the sewing material thickness or the thread used Remedial action • Check thread tensions • The needle and hook • Check threading path threads are not threaded ( Operating Instruccorrectly tions, Operation) Needle breakage • Needle thickness is • Use recommended neeunsuitable for the sewdle ing material or the thread Seam beginning not secure • Residual tension is too tight for the needle thread Operati
146 Operating Instructions 650-10 - 02.
12 Technical data Noise emission Workplace-specific emission value as per DIN EN ISO 10821: LC = 79 dB (A) at • Stitch length: 3.0 mm • Number of stitches: 2900 rpm • Sewing material: 2-layer material G1 DIN 23328 Data and parameters Technical data Unit Machine type 650-10 Special sewing machine Stitch type Lockstitch 301 Hook type Horizontal hook, oil-free Number of needles 1 Needle system 134-35 Needle thickness [Nm] 70 – 100 Thread strength [Nm] max. 50 / 3 Stitch length [mm] 1.0 – 4.
148 Operating Instructions 650-10 - 02.
13 Appendix Fig. 82: Dimensions for manufacturing a tabletop (1) Operating Instructions 650-10 - 02.
Fig. 83: Dimensions for manufacturing a tabletop (2) 150 Operating Instructions 650-10 - 02.
Fig. 84: Dimensions for manufacturing a tabletop (3) Operating Instructions 650-10 - 02.
Fig. 85: Dimensions for manufacturing a tabletop (4) 152 Operating Instructions 650-10 - 02.
Fig. 86: Dimensions for manufacturing a tabletop (5) Operating Instructions 650-10 - 02.
Fig. 87: Wiring diagram (1) 154 Operating Instructions 650-10 - 02.
Operating Instructions 650-10 - 02.
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Subject to design changes - Part of the machines shown with additional equipment - Printed in Germany © Dürkopp Adler AG - Original Instructions - 0791 650741 EN - 02.0 - 10/2015 DÜRKOPP ADLER AG Potsdamer Str. 190 33719 Bielefeld Germany Phone: +49 (0) 521 925 00 Email: service@duerkopp-adler.com www.duerkopp-adler.
