XP2200IS GENERATOR User Manual REV: XP2200iS-03262018 This manual provides information regarding the operation and maintenance of these products. We have made every effort to ensure the accuracy of the information in this manual. We reserve the right to change this product at any time without prior notice. 5800 Ontario Mills Pkwy Ontario, CA 91764 USA www.duromaxpower.
CONTENTS 1. Introduction Introduction ..................................................................................................................... 6 General Safety Procedures ............................................................................................ 7 Quick Start Guide (Gasoline) ....................................................................................... 10 Generator Components............................................................................................
CONTENTS 5. Maintenance and Care Maintenance Schedule................................................................................................... 36 Maintenance Log ........................................................................................................... 37 Checking the Oil ............................................................................................................. 38 Changing the Oil..................................................................................
INTRODUCTION DuroMax has cemented its reputation as one of the markets leading power equipment companies who are headquartered in the US. All of our products are manufactured to the strictest guidelines and go through countless testing in all phases of production. Evolving our strong engine line, DuroMax has complemented its offerings to include Pressure Washers, Water Pumps, Engines and now offering V-Twin engines.
GENERAL SAFETY PROCEDURES SAFETY ALERT SYMBOL The safety alert symbol is used with one of the safety words (DANGER, CAUTION, or WARNING) to alert you of hazards. Please pay attention to these hazard notices both in this manual and on the generator. Please familiarize yourself with the following safety symbols and words: ●● DANGER: Indicates a hazard that will result in serious injury or death if instructions are not followed.
GENERAL SAFETY PROCEDURES WARNING: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death. A nearby open flame can lead to an explosion even if not directly in contact with gas. ●● Do not operate near an open flame. ●● Do not smoke near generator. ●● Always operate on a firm, level surface. ●● Always turn generator off before refueling. ●● Allow generator to cool for at least 2 minutes before removing fuel cap.
GENERAL SAFETY PROCEDURES In addition to the above safety notices, please familiarize yourself with the safety and hazard markings on the generator. Failure to read and follow the instructions in user manual(s) could result in death, bodily injury, and/or property damage. Generator is a potential source of electric shock. Do not expose to moisture, rain, or snow. Do not operate with wet hands or feet. Running engines give off carbon monoxide, an odorless, colorless, poisonous gas.
QUICK START GUIDE 1. Open access panel Using a phillips screwdriver (not included) unscrew the top screw in the access panel and remove the panel. 2. Add oil The oil fill cap is located on the lower engine block on the right inside the access panel. Remove the oil fill cap and fill with 10w30 oil. Close the access panel when finished. 3. Add gasoline The fuel cap is located on top of the generator. Fill the tank with fresh unleaded gasoline 87 octane or higher. 4.
6. Turn eco mode off The gas valve is located above the recoil start on the bottom of the fuel tank. Rotate the valve counter clockwise to the horizontal position to stop the flow of gasoline to the carburetor. 9. Pull recoil Pull the recoil start handle briskley. It may take 2 to 3 pulls to the unit to start. 10. Switch start selector to Run Turn the Start Switch knob to Run.
GENERATOR COMPONENTS 1. Fuel Valve 2. Fuel Cap 3. Muffler 4. Recoil Start 1. Fuel Valve - Open to allow gasoline into the engine, close to transport. 2. Fuel Cap - Allows access to fill the gasoline tank. 3. Muffler – Reduces engine emissions and reduces noise. 4. Recoil Start – Easy Pull Recoil Start to start the engine. 5. Output Light – Lit when the unit is producing power. 6. Overload Light – Blinks when the unit is in surge mode, lit steady when overloaded. 7.
6. Overload Light 7. Low Oil Light 5. Output Light 15. Start Select 8. 12V Auto Outlet 9. EcoMode Switch 13. 120V 3-Prong Receptacle 14. USB Outlet 10. Breaker 11. Ground Terminal 12. Parallel Outlets 10. Breaker - Prevents overloads from damageing equipment and the generator. 11. Ground Terminal - Connect a ground wire here to properly ground the generator. 12. Parallel Outlets – Allows use of two units parallel to handle large loads. *Parallel Kit Sold seperately 13.
PACKAGE CONTENTS Your generator comes with the items listed below. Please check to see that all of the following items are included with your generator. Spark Plug Wrench Used in spark plug maintenance, inspection, and installation. Oil Funnel w/ hose Used to add oil to the generator without messy spills. ●● Note: Actual tools may differ in appearance or design from image shown.
GENERATOR SETUP Proper setup of your generator will get you going as soon as possible while making sure you and your equipment are safe and cared for.
GENERATOR SETUP Step 3 - Adding Oil The generator requires engine oil to operate properly. The generator, when new from the package contains no oil in the crankcase*. You must add the proper amount of oil before operating the generator for the first time. This amount is equal to the oil capacity of the engine crankcase: Model Number XP2200iS Engine Oil Capacity 11.8 fl. oz (0.35L) WARNING: Do not apply engine oils with additives or 2-stroke gasoline engine oils.
Step 4 - Adding Gasoline WARNING: Gasoline and gas fumes are highly flammable. ●● Do not fill tank near an open flame. ●● Do not overfill. Always check for fuel spills. To ensure that the generator runs smoothly use only FRESH, UNLEADED GAS WITH AN OCTANE RATING OF 87 OR HIGHER. 2. Add Gasoline a. Make sure the generator is on a level surface. b. Unscrew gas cap and set aside (NOTE: the gas cap may be tight and hard to unscrew). c. Slowly add unleaded gasoline to the fuel tank.
GENERATOR SETUP (CONTINUED) Step 5 - Grounding the Generator 1. Attach grounding wire a. Ground the generator by tightening the grounding nut against a grounding wire. b. Connect the other end to a copper or brass grounding rod that’s driven into the earth. A generally acceptable grounding wire is a No. 12 AWG (American Wire Gauge) stranded copper wire. Grounding codes can vary by location. Please contact a local electrician to check the grounding regulations for your area.
STARTING THE GENERATOR If this is not your first time using the generator there are still steps you should take to prepare it for operation each time you use it. IMPORTANT: At this point you should be familiar with the procedures described in the first portion of this section entitled “GENERATOR SETUP” If you have not yet read this section, go back and read it now.
BEFORE YOU START YOUR GENERATOR Step 1 - Check the oil 1. Check the oil The generator is equipped with an automatic shutoff to protect it from damage due to low oil. Nonetheless, you should check the oil level of the engine before each use to ensure that the engine crankcase has a sufficient amount. To check the oil level: a. Make sure the generator is on a level surface. b. Unscrew the oil filler/dipstick cap. c. With a dry cloth, wipe the oil off of the stick on the inside of the cap. d.
Step 2 - Check the gas level 1. Check Fuel Level Before starting the generator, check to see that there is sufficient gasoline in the fuel tank. WARNING: Gasoline and gasoline fumes are highly flammable. ●● Do not fill tank near an open flame. ●● Always allow engine to cool for several minutes before refueling. ●● DO NOT overfill fuel tank. Fuel expands when shaken or heated. ALWAY leave 11/2“ space or more at the top of the tank. ●● ALWAYS use fresh fuel or stabilized fuel.
STARTING THE GENERATOR Starting the Generator 1. Switch start selector to Choke Turn the Start Switch Selector knob to Start. 2. Turn gas valve on The gas valve is located on the gas cap. Rotate the valve counter clockwise to the ON position. 3. Turn eco mode off Set the eco mode switch to off when using propane. 4. Pull Recoil Pull the recoil start handle briskley. It may take 2 to 3 pulls to the unit to start.
5. Switch start selector to Run Turn the Start Switch Selector knob to Run.
USING THE GENERATOR If this is not your first time using the generator there are still steps you should take to prepare it for operation each time you use it. IMPORTANT: At this point you should be familiar with the procedures described in the first portion of this section entitled “GENERATOR SETUP” If you have not yet read this section, go back and read it now.
USING THE GENERATOR AC Usage ●● You may connect electrical devices running on AC current according to their wattage requirements. ●● The chart below shows the rated and surge wattage of your generator according to its model number. ●● The rated wattage corresponds to the maximum wattage the generator can output on a continuous basis. ●● The surge wattage corresponds to the maximum amount of power the generator can output for a short period of time.
Tool or Appliance Rated (Running) Watts Additional Surge Watts Electric water heater (40 gal) 4000 0 Hot plate 2500 0 Radial arm saw 2000 2000 Electric Stove 1500 0 Circular Saw 1500 1500 Air compressor (1 HP) 1500 3000 Window air conditioner 1200 1800 Miter saw 1200 1800 Microwave 1000 2000 Well water pump 1000 1500 Reciprocating saw 960 1040 Sump pump 800 1200 Refrigerator freezer 800 1200 Furnace blower 800 1300 Computer 800 0 Electric drill 600 900 Tele
USING THE GENERATOR (CONTINUED) Connecting a load to the generator NOTE: Be sure to attach devices to the correct receptacle (outlet). ●● 120v devices can be directly connected to the 120v ONLY receptacles. ●● 120v devices can be connected to the 120/240v receptacle using an appropriate adapter. ●● 240v devices can NOT be connected. CAUTION: Do not connect 50Hz or 3-phase loads to the generator. 1. Plug in devices Plug in devices to the appropriate receptacle. 2.
Choosing the right power cord Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords, allow for a slightly higher rated wattage requirement for the electrical device. See table below for recommended cords based on the power requirement of the electrical device. DEVICE REQUIREMENTS WIRE GAUGE BY LENGTH (ft.
USING THE GENERATOR (CONTINUED) Parallel Usage CAUTION: Parallel usage requires use of the XP2000PK Parallel Kit, Sold Seperately. CAUTION: Only Parallel Capable with the DuroMax 2000 and 2200 Inverter Generators. 1. Connect Power, Gen #1 Connect one set of the Red Parallel Cables from the Parallel Kit to the Parallel Operation Outlets on bottom of the front panel of the 1st generator. 2.
4. Connect Ground, Gen #2 Connect the Green Ground wire from the Parallel Kit to the ground lug on the bottom left of the front panel 2nd generator. 5. Start the Generators Start both generators according to the instructions found on pages 24 - 28. CAUTION: Do not draw power from the Parallel Kit until both units have been started. 6. Connect your Load Connect your RV or large 30A appliance to either the TT-30R 30A RV Plug or 5-30R 30A 120v Plug found on the Parallel Kit.
USING THE GENERATOR (CONTINUED) USB Usage CAUTION: Only plug in devices that require 5 VDC, 1.5A or less. CAUTION: Only connect USB after generator has been started and is producing power. 1. Start the Generator Start the generator according to the instructions found on pages 24 - 28. 2. Connect USB Plug your USB powered item into the 1.5A 5V USB Outlet on the front panel of the generator. 3.
12V Auto Usage CAUTION: Only plug in devices that require 12 VDC. CAUTION: Only connect 12v Auto after generator has been started and is producing power. 1. Start the Generator Start the generator according to the instructions found on pages 24 - 28. 2. Connect 12v Auto Plug your 12v powered item into the 8A 12V Barrel Outlet on the front panel of the generator. 3.
MAINTENANCE AND CARE Proper maintenance and storage of your generator is essential to ensure trouble free use of your generator when you need it. By following the maintenance and care requirements, you can keep your generator running smooth and efficient for years to come.
MAINTENANCE AND CARE Proper routine maintenance of your generator is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. WARNING: Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously injured or killed. Always follow the inspection and maintenance recommendations and schedules in this instruction manual. ●● Make sure the engine is off before you begin any maintenance or repairs.
MAINTENANCE LOG Date Generator Hours Maintenance Performed 37
MAINTENANCE AND CARE (CONTINUED) Checking the oil 1. Check the oil The generator is equipped with an automatic shutoff to protect it from damage due to low oil. Nonetheless, you should check the oil level of the engine before each use to ensure that the engine crankcase has a sufficient amount. To check the oil level: a. Make sure the generator is on a level surface. b. Unscrew the oil filler/dipstick cap. c. With a dry cloth, wipe the oil off of the stick on the inside of the cap. d.
Changing the oil Worn out or dirty oil does not cool the generator properly and can lead to catastrophic engine damage. In addition to regular oil changes, it is necessary to drain the oil from the crankcase if it has become contaminated with water or dirt. 2. Remove Oil Fill Cap Unscrew the oil fill cap. 2. Drain oil Tip the generator towards the open door to drain the oil from the oil fill into an approved oil disposal container. Contact your local auto parts store for information on oil disposal. 3.
MAINTENANCE AND CARE (CONTINUED) Cleaning the air cleaner Routine maintenance of the air cleaner helps maintain proper airflow to the carburetor. Check that the air cleaner is free of excessive dirt after every use. Note: Improper maintenance may cause less air to enter the engine or dirty air to enter the engine causing overheating and engine wear. 1. Open cleaner cover Unhinge the clasps at the top and bottom of the air cleaner cover. 2.
4. Wash cleaner element Wash the sponge-like elements in household dish detergent and warm water. 5. Dry cleaner element Allow the elements to dry completely. 6. Add engine oil to elements Soak the dry elements in a small amount of engine oil. Ring out any excess oil. 7. Replace elements in casing Replace the sponge-like elements in the air cleaner casing and replace the cover.
MAINTENANCE AND CARE (CONTINUED) Spark Plug Maintenance The spark plug is important for proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped. 1. Remove spark plug cap Pull on the spark plug cap to remove it. 2. Remove spark plug Unscrew the spark plug from the generator using the spark plug wrench included with this product. 3. Inspect spark plug Visually inspect the spark plug. If it is cracked or chipped, discard and replace with a new spark plug.
4. Measure plug gap Measure the plug gap with a gauge. The gap should be 0.7-0.8 mm (0.028-0.031 in). 5. Clean and re-gap If you are re-using the spark plug, use a wire brush to clean any dirt from around the spark plug base and then re-gap the spark plug. 6. Replace spark plug Screw the spark plug back into its place on the generator using the spark plug wrench. 7. Replace spark plug cap Replace the spark plug cap.
MAINTENANCE AND CARE (CONTINUED) Storage and Transportation CAUTION: Never place any type of storage cover on the generator while it is still hot. When transporting your generator: ●● Empty the gas tank (see “Emptying the Gas Tank” in the “Maintenance” section). ●● Disconnect the spark plug. ●● Do not obstruct any ventilation openings & keep the generator in a cool dry area. Storage Period Storage Preparation If you plan on starting the same day. 1. 2. 3. 4. Turn off the main breaker.
SPECIFICATIONS AC Rated Wattage 1800W AC Surge Wattage 2200W AC Rated Voltage 120V AC Rated Frequency 60 Hz AC Phase Single DC Voltage 12V / 5V DC Amperage 8A / 1.5A Dimensions LENGTH 19.8in. WIDTH 11.4in. HEIGHT 17.9in. Engine Type 4-Stroke OHV Forced-Air Ignition System Non-Contact Transistor Displacement 79cc Starting Type Electric Fuel Tank Capacity 1.2 US Gal. (4.5L) Oil Capacity 11.8 fl. oz. (0.3L) Run Time @ 50% (Gasoline) 10 hr. Run Time @ 50% (Propane) 16 hr.
TROUBLESHOOTING This section of the manual is to help you troubleshoot problems with your generator.
TROUBLESHOOTING Mode Engine will not start Engine runs, but there is no electrical output. Generator runs, but does not support all electrical devices connected.
WIRING DIAGRAM 49
WARRANTY 3-year Warranty All DuroMax/DuroStar Power Equipment warrant the original purchasers to a 3-year Parts Warranty (Residential Use ONLY: Unusually heavy or commercial use is covered for a period of 1-year) in the event of failure due to defects in electrical or mechanical components. Freight on any items submitted for replacement or repair under the Warranty are the responsibility of the equipment owner. This warranty is non-transferable and only valid to the original purchaser.
OWNER’S WARRANTY RESPONSIBILITIES: ●● As the small off-road engine owner, you are responsible for performance of the required maintenance listed in your owner’s manual. DuroMax Power Equipment recommends that you retain all receipts covering maintenance on your small off-road engine, but DuroMax Power Equipment cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance.
WARRANTY (CONTINUED) 1. Any warranted part that is scheduled only for regular inspection in the Owner’s Manual must be warranted for the warranty period stated above. A statement in such written instructions to the effect of “repair or replace as necessary” will not reduce the period of warranty coverage. Any such part repaired or replaced under warranty must be warranted for the remaining warranty period. 2.
Exhaust Emission Warranty Parts List. 1. Fuel Metering System i. Carburetor and internal parts (and/or pressure regulator or fuel injection system). ii. Air/fuel ratio feedback and control system. iii. Cold start enrichment system. 2. Air Induction System i. Controlled hot air intake system. ii. Intake manifold. 3. Ignition System i. Spark Plugs. ii. Magneto or electronic ignition system. iii. Spark advance/retard system. 4. Air Injection System i. Air pump or pulse valve. ii.
CUSTOMER SERVICE Duromax Power Equipment is committed to ensuring that our products perform when they need to. Our generators are your lifeline in the event of an emergency. Should you have any problems, please contact our customer service department: DUROMAX POWER EQUIPMENT 5800 Ontario Mills Parkway Ontario, CA 91764 Customer Service: 844-DUROMAX Customer Service Hours: 8-5pm PST Website: www.duromaxpower.com Email: customerservice@duromaxpower.
5800 Ontario Mills Parkway Ontario, CA 91764 United States 844-DUROMAX