Gasoline Powered Generator Owner’s Manual Product Support (Product: information, application, service info & warranty questions) support@duromaxpowerequipment.
FEATURES • Durable 2.1 HP, Air Cooled Overhead Valve Engine. • Full Power Panel with Engine Shutoff Switch, Volt Meter, Circuit Breaker and Power Outlets. • Fully Protected 120V Outlets • 8 Hour Run Time. • All Steel 1.59 Gal. Fuel Tank. • Low Oil Shut-Off Protects Engine. • Super Quiet Muffler Reduces Engine Noise. • Meets EPA and CARB Emission Standards. This manual provides information regarding the operation and maintenance of these products.
Table of Contents FEATURES..................................................................................................................................................................2 GENERAL SAFETY PROCEDURES ...............................................................................................................................4 GENERATOR LABELS .................................................................................................................................................
GENERAL SAFETY PROCEDURES Please familiarize yourself with the following safety symbols and words: The safety alert symbol is used with one of the safety words (DANGER, CAUTION, or WARNING) to alert you to hazards. Please pay attention to these hazard notices both in this manual and on the generator. DANGER: Indicates a hazard that will result in serious injury or death if instructions are not followed.
• • • • • • WARNING: This generator produces powerful voltage, which can result in electrocution. ALWAYS ground the generator before using it (see the "Grounding the Generator" portion of the "PREPARING THE GENERATOR FOR USE" section). Generator should only be plugged into electrical devices, either directly or with an extension cord. NEVER connect to a building electrical system without a qualified electrician. Such connections must comply with local electrical laws and codes.
GENERATOR LABELS In addition to the above safety notices, please familiarize yourself with the safety and hazard markings on the generator.
PACKAGE CONTENTS Your generator comes with the items listed below. Please check to see that all the following items may be included with your generator depending on your generator model.
GENERATOR COMPONENTS Please familiarize yourself with the locations and functions of the various components and controls of your generator. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Fuel Cap - Access to the fuel tank for adding fuel. Frame – Used to carry the generator. 12V DC Receptacle - Use for charging 12 Volt automotive-type batteries only. 12V DC Circuit Protector - Reset switch that protects the generator from DC electrical overload.
PREPARING THE GENERATOR FOR USE Using the Generator for the First Time If you are using the generator for the first time, there are a few steps you must take to prepare it for operation. Step 1- Add oil The generator requires engine oil to operate properly. The generator, when new from the package, contains no oil in the crankcase. You must add the proper amount of oil before operating the generator for the first time.
Step 2 – Add Gasoline WARNING: Gasoline and gas fumes are highly flammable. • Do not fill tank near an open flame. • Do not overfill. Always check for fuel spills. To ensure that the generator runs smoothly use only FRESH, UNLEADED GAS WITH AN OCTANE RATING OF 87 OR HIGHER. To add gasoline: 1. Make sure the generator is on a level surface. 2. Unscrew gas cap and set aside (NOTE: the gas cap may be tight and hard to unscrew). 3. Slowly add unleaded gasoline mix to the fuel tank. Be careful not to overfill.
Subsequent Use of the Generator If this is not your first time using the generator there are still steps you should take to prepare it for operation. IMPORTANT: At this point you should be familiar with the procedures described in the first portion of this section entitled "Using the Generator for the First Time." If you have not yet read this section, go back, and read it now. Step 1- Check the oil The generator is equipped with an automatic shutoff to protect it from damage due to low oil.
STARTING THE GENERATOR CAUTION: Disconnect all electrical loads from the generator before attempting to start. To start your generator, perform the following steps: 1. 2. 3. 4. 5. 6. Make sure no electrical devices are connected to the generator. Check that the generator is properly grounded (see page 13, "Ground the Generator"). Turn the fuel valve to the "ON" position (see figure 6). Move the choke lever to the "CLOSED" position (see figure 7). Set the engine switch to the "ON" position.
USING THE GENERATOR Once you have allowed the engine to run for several minutes, you may connect electrical devices to the generator. AC Usage You may connect electrical devices running on AC current per their wattage requirements. The chart in figure 9 shows the rated and surge wattage of your generator per its model number. The rated wattage corresponds to the maximum wattage the generator can output on a continuous basis.
Tool or Appliance Rated (Running) Watts Additional Surge Watts Microwave 1000 0 Well water pump 1000 1000 Reciprocating saw 960 1040 Sump pump 800 1200 Refrigerator freezer 800 1200 Furnace blower 800 1300 Computer 800 0 Electric drill 600 900 Television 500 0 Deep freezer 500 500 Garage door opener 480 0 Stereo 400 0 Box fan 300 600 Clock radio 300 0 Security system 180 0 DVD player/VCD 100 0 Common light bulb 75 0 Figure 10- Estimated wattage requireme
DC Usage CAUTION: The DC receptacle is for recharging 12 Volt automotive-type batteries only. Do not connect any other device to this receptacle. CAUTION: Use the generator only to recharge 12 Volt batteries. Never try to jumpstart a car with your generator. To connect 12 Volt batteries to the DC receptacle: 1. Connect one charging wire to the positive terminal on the battery and the other charging wire to the negative terminal. 2. Start the generator. 3.
MAINTENANCE / CARE Proper routine maintenance of your generator will help prolong the life of your machine. Please perform maintenance checks and operations according the schedule in figure 13. CAUTION: Never perform maintenance operations while the generator is running. Recommended Maintenance schedule Air cleaner Each use Every month Every 3 months Every 6 months Every Year and/or and/or and/or and/or Every 20 hrs. Every 50 hrs. Every 100 hrs. Every 300 hrs.
Changing/ Adding Oil You should check the oil level of your generator according to the maintenance schedule in figure 13. When the oil level is low you will need to add oil until the level is sufficient to run the generator. The oil capacity of your generator engine is listed in figure 15 Model number Engine oil capacity DS1500 13.5 Fluid oz. Figure 15- Engine Oil Capacity. It is only necessary to drain the oil from the crankcase if it has become contaminated with water or dirt.
Air Cleaner Maintenance Routine maintenance of the air cleaner helps maintains proper airflow to the carburetor. Occasionally check that the air cleaner is free of excessive dirt. 1. 2. 3. 4. Unscrew the bolt at side of the air cleaner cover (see figure 18). Remove the sponge-like elements from the casing. Wipe the dirt from inside the empty air cleaner casing Wash the sponge-like elements in household detergent and warm water. Allow to dry. 5. Soak the dry elements in engine oil.
Emptying the Gas Tank Before storing your generator for extended periods of time, you should drain your generator. 1. Turn the fuel valve to the "OFF” position. 2. Empty the fuel filter cup of any fuel. 3. With a receptacle underneath the generator to catch the gas, turn the fuel valve to the "ON" position. Drain all the gas from the generator. 4. Turn the fuel valve to the "OFF" position. 5. Replace the fuel filter cup. 6. Store the emptied gasoline in a suitable place.
WARRANTY 3 Year Warranty All DuroStar Power Equipment warrant the original purchasers to a 3 Year Parts Warranty in the event of failure due to defects in electrical or mechanical components. Freight on any items submitted for replacement or repair under the Warranty are the responsibility of the equipment owner. This warranty is non-transferrable and only valid to the original purchaser.
GENERATOR SPECIFICATIONS AC Output Rated Wattage Surge Wattage Rated Voltage Rated Frequency Phase DS1500 1200W 1500W 120V 60Hz Single Voltage Amperage DS1500 12V 5.3A Engine type Ignition system Displacement Starting type Fuel tank capacity: Oil Capacity Run time on 50% load Noise Level DS1500 4-Stroke, Air-Cooled, Single Cylinder Non-contact transistor 87cc Recoil 1.59 (US Gal.) 13.5 oz. 8 hrs.
TROUBLESHOOTING Problem Cause Engine will not Engine switch is set to “OFF”. start Fuel valve is turned to “CLOSED”. Solution Set engine switch to “ON”. Turn fuel valve to “OPEN” position. Choke is open. Engine is out of gas. Engine is filled with contaminated or old gas Close the choke Add gas. Change the gas on the engine. Spark plug is dirty. Spark plug is broken. Generator is not on level surface. Clean spark plug. Replace spark plug.
DuroStar Power Equipment 5798 Ontario Mills Pkwy Ontario, CA 91764 844-DUROMAX (844-387-6629) support@duromaxpowerequipment.
