Supra-Pulse FJH Series Cartridge Dust Collector Owner’s Manual
KNOW YOUR EQUIPMENT READ THIS MANUAL FIRST. Your DUST-HOG system should provide many years of trouble-free service. This manual will help you understand its operation, tell you how to obtain top performance, and show you how to maintain your DUST-HOG unit. Finally, for quick future reference, fill in the system and filter information in the spaces below. Should you need assistance, call the DUST-HOG factory service number shown below. Make certain you have the information below before calling.
TABLE OF CONTENTS 1. Page IMPORTANT NOTICE ...................................................................................... 1 1.1 General Cautions ................................................................................................................ 1 2. INTRODUCTION .............................................................................................. 1 2.1 Unit Nomenclature ..........................................................................................................
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 1. IMPORTANT NOTICE This manual contains important safety information and precautionary measures. It is impossible to list all potential hazards associated with every dust collection system in each application. Proper use of the equipment must be discussed with United Air Specialists, Inc. (UAS) or your local DUST-HOG® representative. Operating personnel must be aware of, and adhere to, the most stringent safety procedures.
Supra-Pulse FJH Series Cartridge Dust Collector Figure 1. Air Filter Operation & Cleaning Revised 02/02 2 United Air Specialists, Inc.
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 2.3 AIR FILTERING OPERATION The contaminated airstream is drawn into the collector where its velocity is reduced by an inlet baffle plate(s) to provide even distribution of the airstream across the entire surface area of the cartridge filters. This design enhances filtration efficiency by establishing a uniform “dust cake” on the filters.
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 4. INSTALLATION 4.1 OFF LOADING AND INSPECTION Supra-Blast dust collector modules are shipped assembled on a skid(s). Other skids will contain the hopper/leg assembly and other components. Other accessories (afterfilter assemblies, blower packages, dust storage drums, silencers, etc.) may be on additional, separate skids.
Supra-Pulse FJH Series Cartridge Dust Collector Figure 2. Typical Installation Diagram Revised 02/02 United Air Specialists, Inc.
Supra-Pulse FJH Series Cartridge Dust Collector Figure 3. Recommended Minimum Clearance Revised 02/02 6 United Air Specialists, Inc.
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 4.3 ASSEMBLING OF STANDARD EQUIPMENT ! C AU T I O N Use adequate safety measures when lifting and assembling any heavy components. Consult your plant safety personnel for recommendations. Remove all crating, strapping and hold-down bolts. Locate all hardware bags, silicone sealant and other assembly materials provided with your unit. FULLY WELDED MODULE SECTIONS Position legs as shown in “Plan Detail” on unit sales drawing.
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 Figure 4. Typical Sway Brace Installation Figure 5. Corner Alignment Detail 8 United Air Specialists, Inc.
Supra-Pulse FJH Series Cartridge Dust Collector Figure 6. Multiple, Bolt-Together Module Sections Revised 02/02 United Air Specialists, Inc.
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 4.4 ASSEMBLY OF OPTIONAL EQUIPMENT FAN PACKAGE INSTALLATION If a top-mount fan was ordered, remove the clean air plenum cover plate and save the mounting hardware. Ensure Teflon® ribbon gasket remains on the unit. Lift fan package using safe, suitable means and position fan base holes over cabinet holes with fan discharge pointing in the desired direction. Secure with bolt/ washer assemblies previously removed.
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 Figure 7. Abrasive Resistant Inlet Installation DRUM LID INSTALLATION Remove the drum lid package from its shipping carton. Place the drum lid on a 55-gallon drum (optional). Slide the 14" hose over the drum lid and secure with a hose clamp. Position the drum assembly under the unit, slide the hose up onto the discharge adapter collar on the hopper and secure with a hose clamp.
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 MAGNEHELIC® GAGE INSTALLATION If your system was ordered with a Magnehelic Gage, remove it and the hardware from the box. Instructions for mounting and connecting the Magnehelic Gage are provided from the manufacturer. Follow these instructions using the hardware provided. It should be installed within sight of the Supra-Pulse as shown in Figure 2. NOTE: The hardware provided is designed for surface mounting of the Magnehelic Gage.
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 4.6 ELECTRICAL INSTALLATION ! C AU T I O N All electrical work should be performed by a qualified electrician in accordance with local electrical codes. Disconnect electrical power before installing or servicing any electrical component. GENERAL Several types of standard electrical components can be installed to control and monitor your dust collector ensuring proper cleaning of the cartridge filters.
Supra-Pulse FJH Series Cartridge Dust Collector Figure 9. Typical Pneumatic Installation Revised 02/02 14 United Air Specialists, Inc.
Supra-Pulse FJH Series Cartridge Dust Collector Figure 10. Pressure Gage Installation Diagram Revised 02/02 United Air Specialists, Inc.
Figure 11. Power and Elementary Wiring for Units with Supra-Clean Timerboard and Magnehelic/Photohelic Control Revised 02/02 16 Supra-Pulse FJH Series Cartridge Dust Collector United Air Specialists, Inc.
Supra-Pulse FJH Series Cartridge Dust Collector Figure 12. Power and Elementary Wiring for Units with Supra-View Panel Revised 02/02 United Air Specialists, Inc.
Supra-Pulse FJH Series Cartridge Dust Collector Figure 13. Power and Elementary Wiring for Units with Supra-I.Q. Diagnostics Panel Revised 02/02 18 United Air Specialists, Inc.
Supra-Pulse FJH Series Cartridge Dust Collector Figure 14. Solenoid Wiring to Pulse Controls Revised 02/02 United Air Specialists, Inc.
Supra-Pulse FJH Series Cartridge Dust Collector Figure 15. Supra-Pulse Cartridge Filter Installation / Removal Revised 02/02 20 United Air Specialists, Inc.
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 When multiple module solenoid valve enclosures with heaters are installed, daisy chain the wiring so that each heater will have 100/115/VAC, 50/60Hz at all times. Make certain enough current is available to supply all heaters. Example: If three solenoid valve enclosures are supplied with cartridge heaters, make certain the voltage supply can deliver 3 amps (1 amp per heater). 5.
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 5.2 CHECKLIST • If your system is supplied with a Supra-Clean timerboard (with Magnehelic or Photohelic Gage) or Supra-View Panel, place the “Continuous Clean/PS” switch on the timerboard to the “Continuous Clean” position. The MOT AUX terminals at the timerboard must have continuity for the pulsing to become active. Energize the motor starter coil to close the isolated auxiliary contact wired to the timerboard MOT AUX terminals.
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 MAGNEHELIC GAGE CONTROL WITH SUPRA-CLEAN TIMERBOARD When using a Magnehelic Gage with Supra-Clean pulse timerboard, the timerboard is always set to “Continuous Clean” pulse mode. If the filters are operating at a higher or lower differential pressure than desired, adjusting the pulse frequency (Pulse Delay) can often modify the steady-state pressure differential. The factory setting is 10-second intervals.
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 6.1 CARTRIDGE FILTER REMOVAL AND REPLACEMENT (FIGURE 15) The Supra-Series cartridge filters are the only replacement filters that will provide the high level of performance that is expected from the Supra-Pulse dust collector. Replacement cartridge filters should be ordered when the differential pressure is consistently above 6" w.g. or system airflow is inadequate. To order filters, call 1-800252-4647.
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 6.5 SERVICING THE DIRECT DRIVE MOTOR AND FAN ! C AU T I O N All electrical work should be done by a qualified electrician in accordance with local electrical codes. Disconnect electrical power before installing or servicing any electrical component. Periodically inspect the fan blades to ensure proper fan life. Clean the fan for any deposited material if required. Grease motor every 3,600 hours with high grade ball and roller bearing grease.
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 7. TROUBLESHOOTING GUIDE Use the troubleshooting guide to correct any problems that occur with your dust collection unit. If the problem or condition continues, contact the nearest UAS customer service office listed on the back cover of this manual. ! ! All electrical/mechanical troubleshooting should be performed by a qualified electrical/maintenance individual familiar with UAS equipment.
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 PROBLEM POSSIBLE CAUSES POSSIBLE SOLUTIONS Continual, excessive pressure drop (over 7") on filter monitor gauge. Compressed air supply problems. Check incoming compressed air for proper pressure (90-110 PSIG) and flow (1.50 cubic feet per pulse). Correct any problems. Pulse cleaning system not functioning properly. Check incoming 110V power to pulse timer board. Check for blown fuse on timer board. Replace if necessary.
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 8. ILLUSTRATED PARTS DUST-HOG® Supra-Pulse FJH Series 28 United Air Specialists, Inc.
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 FJH-1 SERIES Item No. 1 2 2A 2B 3 3A 4 5 6 6A 7 7A 7B 8 8A 9 9A 9A 9B 9C 9D 9E 10 11 12 13 14 15 15A 15B 16 17 18 19 20 20A 21 22 Part No.
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 FJH-2 SERIES Item No. 1 2 2A 2B 3 3A 4 5 6 6A 7 7A 7B 8 8A 9 9A 9A 9B 9C 9D 9E 10 11 12 13 14 15 15A 15B 16 17 18 19 20 20A 21 22 30 Part No.
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 FJH-3 SERIES Item No. 1 2 2A 2B 3 3A 4 5 6 6A 7 7A 7B 8 8A 9 9A 9A 9B 9C 9D 9E 10 11 12 13 14 15 15A 15B 16 17 18 19 20 20A 21 22 Part No.
Supra-Pulse FJH Series Cartridge Dust Collector Revised 02/02 FJH-4 SERIES Item No. 1 2 2A 2B 3 3A 4 5 6 6A 7 7A 7B 8 8A 9 9A 9A 9B 9C 9D 9E 10 11 12 13 14 15 15A 15B 16 17 18 19 20 20A 21 22 32 Part No.
UNITED AIR SPECIALISTS, INC. LIMITED WARRANTY UAS warrants all equipment manufactured and sold by UAS against defective parts and workmanship for one year from date of shipment to Purchaser. This warranty is subject to the limitations in UAS’ standard terms and conditions provided to Purchaser. Any unauthorized repairs or modifications or abnormal use or misuse of equipment will void all warranties. In no case will UAS’ responsibility or warranty extend to equipment not manufactured by UAS.
