User Manual

ManualsBrandsDynabrade ManualsPower & Hand ToolsAir Random Orbital Sander,0.15HP,3 In, teal

Models:

Pads: Hook & Loop

58500 -

Non-Vacuum (74mm x 109mm)

58501 -

Self-Generated Vacuum (74mm x 109mm)

58502 -

Vacuum-Ready (74mm x 109mm)

58503 -

Non-Vacuum (80mm x 130mm)

58504 -

Self-Generated Vacuum (80mm x 130mm)

58505 -

Vacuum-Ready (80mm x 130mm)

58506 -

Vacuum-Ready (99mm x 143 mm, delta-style)

Model:

Pad: Vinyl

58507 -

Non-Vacuum (68mm x 175mm, w/Clips)

Parts Page Reorder No. PD06•03

Effective February, 2006

Supersedes PD05•40

Dynabug

Tool Manual – Safety, Operation and Maintenance

WARNIN

WARNING

Read and understand tool manual before

work starts to reduce risk of injury to

operator, visitors, and tool.

WARNING

Eye protection must be worn at all times,

eye protection to conform to ANSI Z87.1.

WARNING

Respiratory protection to be used when exposed to

contaminants that exceed the applicable threshold

limit values required by law.

WARNING

Practice safety requirements. Work alert,

have proper attire, and do not operate tools under

the influence of alcohol or drugs.

WARNING

Ear protection to be worn when exposure to sound,

exceeds the limits of applicable Federal, State or

local statues, ordinances and/or regulations.

Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating personnel

as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Safety Institute

(ANSI) Safety Code for Portable Air Tools – B186.1. For additional safety information, refer to Safety Requirements for the Use, Care

and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for Standards

(EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.

SAFETY LEGEND

SAFETY INSTRUCTIONS

Carefully Read all instructions before operating or servicing any Dynabrade

Abrasive Power Tool.

Products offered by Dynabrade are not to be modified, converted or otherwise altered from the original design without expressed written consent from Dynabrade, Inc.

Tool Intent: Dynabug

Sander is used for sanding and finishing a variety of materials including wood, metal, plastic, fiberglass, solid surfaces, composites,

rubber, glass and stone.

Do not use tool for anything other than its intended applications.

This power tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electrical power.

Training: Proper care, maintenance, and storage of your tool will maximize its performance.

• Employer's Responsibility – Provide Dynabug

operators with safety instructions and training for safe use of tools and accessories.

Accessory Selection:

• Abrasive/accessory RPM (speed) rating MUST be approved for AT LEAST the tool RPM rating.

• Use only recommended accessories. See back page of manual and Dynabrade Literature.

• Before mounting an accessory, visually inspect for defects. Do not use defective accessories.

• Follow tool specifications before choosing size and type of accessory.

• Only use recommended fittings and air line sizes. Air supply hoses and air hose assemblies must have a minimum working pressure rating of 150 PSIG (10 bars, g) or 150

percent of the maximum pressure produced in the system, whichever is higher. (See Tool Machine Specifications Table.)

10,000 RPM, 3/32" Orbit

WARNING

Air line hazard, pressurized supply lines and flexible

hoses can cause serious injury. Do not use damaged,

frayed or deteriorated air hoses and fittings.

SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL

FIND THE MOST CURRENT OFFERING OF SUPPORT DOCUMENTS AND ACCESSORIES @ WWW.DYNABRADE.COM

(Model 58505)

For Serial No. 6B1000 and Higher

Summary of content (8 pages)

PAGE 1
Parts Page Reorder No. PD06•03 Effective February, 2006 Supersedes PD05•40 Dynabug ® II For Serial No.
PAGE 2
OPERATING INSTRUCTIONS Warning: Always wear eye protection. Operator of tool is responsible for following: accepted eye, face, respiratory, hearing and body protection. Caution: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration. Caution: Be sure that any loose clothing, hair and all jewelry is properly restrained. • Install air fitting into inlet bushing of tool.
PAGE 3
Maintenance Instructions Important: A Preventative Maintenance Program is recommended whenever portable power tools are used. • Use only genuine Dynabrade replacement parts to insure quality. To order replacement parts, specify Model#, Serial# and RPM of your air tool. • It is strongly recommended that all Dynabrade rotary vane air tools be used with a Filter-Regulator-Lubricator to minimize the possibility of misuse due to unclean air, wet air or insufficient lubrication.
PAGE 4
Dynabug ® II Complete Assembly Models: 58500, 58501, 58502 58503, 58504, 58505 58506, 58507 28 Index Key No.
PAGE 5
Disassembly/Assembly Instructions – Dynabug ® II Sander Important: Manufacturers warranty is void if the tool is disassembled before the warranty expires. The Tool Repair Kit 57874 is available. This kit includes: 56058 Lock Ring Tool, 57092 Repair Collar, 57091 Bearing Press Tool, 95266 (3mm) Hex Key and 96034 (12mm) Hex Key. These will assist in the disassembly and assembly of the Dynabug® II Orbital Sander. Please refer to the parts breakdown list for the proper part number identification.
PAGE 6
Disassembly/Assembly Instructions – Dynabug ® II Sander (cont.) Valve Assembly: 1. Apply a small amount of the 95842 Dynabrade Air Lube (10W/NR or equivalent) to the 01025 O-Rings (2) and install these onto the 59075 Speed Regulator. 2. Install the speed regulator with o-rings into the housing and secure it with the 95697 Retaining Ring.
PAGE 7
Preventative Maintenance Schedule For All Dynabug ® II Sanders This service chart is published as a guide to expectant life of component parts. The replacement levels are based on average tool usage over one year. Dynabrade Inc. considers one year usage to be 1,000 hours. Parts Common to all Models: LEGEND T X Included in Tune-Up Kit Type of wear, no other comments apply. L Easily lost. Care during assembly/disassembly. D Easily damaged during assembly/disassembly.
PAGE 8
Machine Exhaust Assemblies Self Generated Vacuum 2 1 3 4 Non-Vacuum 6 5 4 3 7 9 10 11 Index Key Vacuum-Ready 8 3 4 9 10 No. Part # Description 1 2 3 4 5 6 57083 96197 57065 57066 95526 57068 Vacuum Adapter Dowel Pin Cone Muffler Muffler Body O-Ring Vac Nozzle 7 8 9 10 11 57067 57093 56027 56028 57124 Vac Tube Vacuum Adapter Muffler Insert (2) Muffler Cap Muffler Assembly Optional: 30 quantity Muffler Insert available, P/N 56054.