MeasureIT Scanning Platform SP 1200 Installation and Maintenance Manual
PROPRIETARY DATA This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), reproduction, or other means or dissemination may be made without written permission. Produced by QCS Product Development. Writers: Kay Brown, Bob Gongaware, Bill Houston, Robert Macchia, Pamela Murray Artists: Melinda Hoyle, Kathleen Poirier Contributors: Don Barger, Keith Carson, Jack Dukes, Mort Jensen, Al Luckman, Donald Stephens © 1992 - 1993, 1996 - 2002 by ABB Inc.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Preface The audience for the MeasureIT Scanning Platform SP 1200 Installation and Maintenance Manual,3BUS 208 000 R1301, is the person(s) who initially sets up and maintains the Scanning Platform. The purpose of this manual is to provide for installation, setup, and maintenance of the Scanning Platform.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Definition of Cautions and Warning Symbols The following symbols represent warnings and cautions which you may find on the product or in product documentation. This symbol warns of dangerous voltage. This symbol is used if there is a danger of a harmful or fatal shock.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. This symbol warns that equipment may automatically start-up. MOTOR ONLY This symbol is a reminder that the motor must be locked off before performing any action where unexpected movement of the head package or any of the associated drive elements would pose a hazard.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Table of Contents Preface ........................................................................................... i Caution and Warning Symbols ................................................. iii List of Figures ............................................................................
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Equipment Location ............................................................................................32 ASPC Location.............................................................................................32 Scanning Platform Power Distribution Center (SPDC) ...............................
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 10 Replacement Procedures .................................................... 191 Drive Motor Belt ........................................................................................192 Carriage Drive Belt ....................................................................................
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. List of Figures Figure..................................................................................................
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Figure 9-7 NT Workstation Sensor Health Report Voltage/Temperature History .............................................. Figure 10-1 Drive Motor Belt ...................................................................... Figure 10-2 Air Clutch Drive Assembly ......................................................
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 1 Product Overview The SP 1200 is a full size (maximum of 12 meters long), high-performance platform for medium-to-giant size paper machines with up to 10.2 meters (402 inches) of trim. The platform can carry up to seven sensors at a ± 25° pass angle (optionally at a ± 45° pass angle).
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. SP 1200 Options The SP 1200 can be configured with the following options listed below. Sensor Options The following sensors can be mounted on the SP 1200.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. ABB Smart Processing Center (ASPC) Backplane Identification Introduction With the introduction of the Smart Color sensor and the ReflectionPlus CoatWeight sensor, it became necessary to introduce a new ASPC backplane, Part Number 086345-004.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Slot Assignments These are the typical slot assignments for Part Number 086345-004 backplane: Slot I.D.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Mechanical Structure The platform beams are constructed of custom pressed, steel box beams. The cross section is shown in Figure 1-2. Torsion Box Payload Area Figure 1-2 Platform Cross Section The end columns are also made of steel box sections. The Scanning Platform is welded together in a rigid ‘‘O”.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 2 Radiological Safety This chapter is about radiological safety and the Scanning Platform. The information in this chapter is meant to be an overview and not a substitute for training and authorization. This chapter contains the following major sections: Section ...................................................
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Safety Features The radioactive material used in the nucleonic sensors is hermetically sealed in a high integrity metal capsule to form a sealed source. Each sealed source is manufactured to exacting specifications and is subjected to rigorous quality control procedures.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Handling the Source Only persons specifically trained in radiological safety and specifically authorized by their controlling, regulatory agency may handle, install, or service the radiation source, the radiation source containment, or the radiation source shielding.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 3 Hardware Installation Hardware Installation guides you from the arrival of the Scanning Platform on-site to alignment of the head package assembly. This chapter contains the following major sections: Section ...............................................................................................
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Unpacking Instructions The Scanning Platform is carefully packed for shipment. The platform arrives on dollies so that you are able to move it directly into position in the mill. See Figure 3-1. Depending on the location of the mill, some Smart Platforms will arrive with the dollies bolted to a skid.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Handling Instructions The Scanning Platform arrives on dollies so that it can be maneuvered into place at the mill. Use caution when rolling the platform on an uneven floor to keep from getting the wheels stuck in a hole.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Dimensions and Weight The Scanning Platform is supplied in standard lengths between the pedestal center lines as indicated in Table 3-1. Weights include sensors and dollies. Table 3-1 Dimensions and Weight Dash Number Standard Length for Hole Centers Maximum Trim Weight mm in. mm in. kg lb.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Machine Avoid discharges of static electricity by grounding both yourself and tools before handling circuit boards and other parts of the equipment. Use the grounded wristband installed in the cubicle when handling parts of the system.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Installation Requirements Environmental Data Table 3-2 lists some of the standard parts of the Scanning Platform system and the maximum ambient temperatures in which they were designed to be used. Table 3-2 Environmental Data for the Scanning Platform Part °F °C Rel. Hum.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Scanning Platform Power Distribution Center (SPDC) The main power supply to the Scanning Platform must be from the same power supply as the host system. If there must be a deviation, then the two supplies must be bonded to the same ground (single point earth reference).
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Cable requirements are as follows: Cable Use Cable Type Max. Run Comm Link from ASPC to Host (customer supplied black box required) 20mA 1000 ft. Comm Link from ASPC to SWS RS232 / 20 mA 15 ft./1000 ft. Operator Panel to ASPC connectorized 75 ft.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Pedestal Installation and Alignment The ultimate objective of the pedestal installation and alignment procedure is to ensure a precise dimensional relationship between the source heads, the detector heads, and the process. This objective can be achieved by following the guidelines and procedures in this section.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Alignment of the Customer Pedestals Refer to Figure 3-4 while aligning the pedestals.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 1. Scribe a center line on each pedestal exactly halfway between the mounting bolt pattern and perpendicular to the machine direction. 2. Stretch a length of piano wire (or thin, strong, machinist’s string) 0.012 in (0.3 mm) in diameter between the two mounting pedestals. 3.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Attaching the Platform to the Pedestals This section describes the attachment of the Scanning Platform to the pedestals. 1. Transport the Scanning Platform on its shipping dollies or skids to the installation site. 2. Remove the end column doors to avoid damaging them during placement. 3.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Tighten this screw to 1/2 compression of lock washer. Use 1.25 in. or M30 bolt with lock washer and large flat washer (customer supplied). Use a thread–locking compound to avoid vibration loosening. Screw cannot be tightened hard; it is an expansion mount.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Stretched wire representing sheet edge Weight (Typical) Customers Roll Figure 3-7 Preliminary Alignment Setup 9. Check the dimension from the customer pedestals to the process being simulated by the wires.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 11. Install eight jackscrews in the platform mounting bases. See Figure 3-8. The four front (inner most) jackscrews should protrude 0.125 - 0.250 in. (3 - 6 mm) below the mounting surface, and the remaining jackscrews should be flush with the mounting surface.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 14. Carefully lift the Scanning Platform from the transporting skid or dolly and position it on the customer pedestals so that the platform and the support structure mounting holes are aligned. The mounting holes center–to–center dimension should be within 0.125 in.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Platform Alignment To accomplish alignment of the Scanning Platform, proceed as follows: 1. Place a machinist’s level on the leveling blocks located on the inner side of each end column. See Figure 3-9. Do not make any adjustments to the alignment block. The adjustment block is factory adjusted.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 3. Adjust the inner jackscrews on the end column to zero the level at one column, and repeat for the column at the other end of the platform. Maintain the same orientation of the machinist’s level at both ends of the platform. 4.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Carriage Alignment The mechanical alignment (relative positioning) of the sensor’s upper and lower heads is critical in maintaining proper measurement characteristics. Both the static (off-sheet) and the dynamic (scanning) alignments must be correct.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Pass Angle Alignment This procedure describes how to make adjustments to the pass angle. To insure proper alignment of the sensor carriage assembly, you will perform a process direction alignment and an air gap alignment at the same time. See Figure 3-11.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 7. Thread two parallel lengths of wire over the rolls onto which the process is being guided. See Figure 3-12. These wires should be placed in the positions that are representative of the outside edges of the process sheet. 8. Suspend a weight of approximately 5 lb. (3 kg) from each end of the wire.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Note: When aligning the head packages, all reference points will be located on the Basis Weight sensor plate. If a Basis Weight sensor is not present, use the Ash sensor for the alignment reference. If neither Basis Weight or Ash sensors are present, use the Basis Weight/Ash sensor blank base plate. 18.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Process Direction Alignment Note: When aligning the head packages, reference points will be located on the Basis Weight sensor plate. If a Basis Weight sensor is not present, use the Ash sensor for the alignment reference.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 2. Place the straight edge against the machined surface on the upper and lower base plates of the Basis Weight sensor. If the plates are perpendicular to the straight edge, they are parallel to each other. 3.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Air Gap Alignment Refer to Figure 3-13 on page 47 and Figure 3-15 while performing the air gap alignment procedure. 1. Use the vertical adjustment bolt to achieve a 7.5 ± 0.5 mm (0.295 ± 0.020 in.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. WITH SMART CALIPER GT Alignment Points At each alignment point, set gap to 7.5 ± 0.5 mm (0.295 ± 0.020 in.) cold.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Scan Direction Alignment The scan direction alignment is checked both close to the drive end column and close to the idler end column on the scanner. Alignment at the drive end is set by drive pulley phase adjustment. Alignment at the idler end is controlled by belt tension.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. The machined ears should be flush within ± 0.005 in.. If they are not: a. Loosen the upper drive belt pulley locking screws. b. Adjust set screws for phasing of the pulley until the heads are parallel. c. Tighten the screws when finished. 3. Jog the heads near the idler end column. 4.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 4 Utility Service Installation This chapter contains the following major sections: : Section ...............................................................................................Page Air Purge ........................................................................................................
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Air Purge The Scanning Platform is air purged to assure reliable operation in a paper mill environment. The purge air duct is attached to the idler end column either directly or with a flexible air hose. If a flexible air hose is used, the flexible portion of the hose should be less that 10 ft.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Air and Water Supply Sensors require clean, oil free, dry compressed air for operation. The pressure at the platform air inlet ports must be at least 4.4 bar (65 psi) and a maximum of 5.4 bar (80 psi).
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Electrical Hook-Up Cabling to a Scanning Platform is minimal. All that is normally required for hookup are the AC power, serial communication loops to the host system and Service Workstation, sheet break detector, Liquid Cooling Unit (LCU) flow switch(es), and reel turn-up detector.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. SP Power Up Procedure The following power up sequence is required to ensure no wiring errors or malfunctioning equipment cause a failure that could jeopardize a successful installation. 1. Verify power is tagged off and locked out at the Motor Control Center (MCC). 2.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. The neutral to ground bond is extremely important. If it is not correct, the electronic filter in the ASPC may be destroyed when power is applied. 5. Verify there is a neutral to ground bond at the SPDC, and ONLY at the SPDC. Ensure that the primary and secondary are correctly terminated. 6.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 16. With the power now fully on, re-verify the input voltages at the SP main circuit breaker. The SP input must still be 240 VAC +10%, -14% phase-to-phase; 120 VAC +10%, -14% each phase-to-neutral and each phase-to-ground. 17. Turn off the SP main circuit breaker. 18. Securely fasten the power entrance cover.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 24. Select on sheet at the platform. The on sheet light should illuminate if the communication to the Host is proper and if the sheet break signal is indicating no break (closed contact). Note: Until this time, the system has been operating without any regard to the set up and tuning of the software load.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Starting Up the Software The Service Workstation allows for direct interaction with the Scanning Platform to allow for initial software loading, tuning of the scanner and sensors, diagnostics, and monitoring.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 5 Platform Tuning This chapter describes the activities required to set up and tune the scanning control for the Scanning Platform. This chapter contains the following major sections: Section ...............................................................................................
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Platform Software Setup Checklist Scanning Platform software setup ensures efficient movement of the Scanning Platform head package and the correct positioning of the head package on the process sheet. This checklist is a recommended sequence of steps to correctly set up the Scanning Platform.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Motor Drive Setup (ABB ACS-100) General Description The direction and speed of the AC motor which moves the sensor head package is managed by a motor drive. It determines how much torque to apply as the head package traverses the frame.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. The push buttons, on the MDPanel, are used to navigate around a menu to give access to the various tuning parameters. These parameters are organized into five groups, 01 through 05. See Table 5-1 on page 72. Each group has three or more subgroups.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. LOCAL/REMOTE The power-up default mode for the Motor Drive is REMOTE. All values can be observed in REMOTE. However, values can only be changed when the Drive is in LOCAL mode. 1. To put the Motor Drive in LOCAL, simultaneously press the MENU and ENTER push buttons. Note that the LCD shows the new mode. 2.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Alarms and Fault Reporting Table 5-2 Motor Drive Alarms and Faults Code CF 0 - CF 9 Description Position of configuration switch S1. Certain parameters can be modified only when S1=0. AL 1 Parameter upload/download failed. AL 2 Operation not allowed while start is active.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Motor Controller Setup (Fincor and Lovejoy) The direction and speed of the AC motor which drives the Scanning Platform, is managed by the motor controller, located in the end column of the Scanning Platform. The motor controller determines how much torque to apply when the head package encounters resistance.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Basic Tuning The basic tuning portion of Scanning Platform Setup will calibrate the position encoder and tune the controlling software (servo object) for the Scanning Platform drive motor. Head position calibration will be achieved by entering a position measurement into the ft utility at the Service Workstation.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. *** HEAD POSITION CALIBRATION *** The CURRENT head position slope is : 0.010000 The CURRENT head position offset is : 1.725000 The CURRENT scanner home travel limit is: 17.625000 The CURRENT scanner far travel limit is293.075000 This frame has auto edge of sheet (AEOS): The HOME edge detector offset is: 35.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Home End Column Head Package at Mechanical Stop Measure this distance Figure 5-7 Head Position Calibration Measurement 8. When requested by the ft utility, enter the measurement taken in Step 7., as shown in Figure 5-8.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 9. The utility will ask whether you want to use automatic (a) or manual (m) determination of the far limit switch position. The preferred method is manual. In manual, you should first force the head into the far mechanical stop position after reaching the limit switch, then press RETURN.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. The NEW head position slope is : 0.010000 The new head position offset is: 1.625000 Scanner’s home travel limit has been changed to 17.625000 units. Scanner’s far travel limit has been changed to 293.145000 units. Scanner’s maximum speed has been changed to 15.891772 units.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Note: If the head crossing the sheet edge will create a problem, abort the procedure. Wait until there is a sheet break before proceeding. *** AUTOMATIC SERVO CALIBRATION The following servo tuning changes are Motor controller slope of 0.139 Motor controller offset of 10 Servo minimum speed of 0.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. actually stall. activeVmin is only changed if the vminTune flag is set. Making sure that the system has established a reasonable activeVmin before turning off the vminTune flag is important because it allows the servo HOMING action to proceed quicker if a more correct starting point is used.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Head Position Setup This section defines specific head position locations. See Figure 5-12. The position variables are listed below. Garage Position (OFF) The Garage Position is the position on the Scanning Platform, next to the process, where maintenance is performed.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Current Far Scan Position (KFEOS) This position is the current far side scan limit for the present sheet width. This value will never be greater than Maximum Far Measure Position. This position is called the Far Scan Limit.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Notes about LHEOS and LFEOS (Scanning Measurement Limits) The variables LHEOS and LFEOS define the sheet’s measure limits at the maximum possible trim positions of the process. This then defines the farthest positions which the measurement heads can achieve during scanning operations.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Procedure for Determining Position Values Mark the locations of the machine center line, the Minimum Home Measure Position, and the Maximum Far Measure Position on the Scanning Platform for future reference.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Head Package Dimensions Setup The sensor head package dimensions are used to control the orientation of the window over the sheet as the head moves through its various sequences.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Table 5-3 (continued) farWindowClearance This variable represents the distance, on the far–side of the head package, from the measurement center line to the edge of the largest sensor window in the head. The window radii will range from approximately 0.5 in. for a Smart Ash sensor to 2.5 in.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Determining and Entering the Head Dimensions Refer to Table 5-4 on page 96 and Figure 5-14 on page 91. 1. Split the sensor heads, using one of the head split switches. Head split switches are located in the drive end and idler end columns. 2.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Table 5-4 Sensor Window Diameters Measurement Beam Diameter Sensor Type Basis Weight IR Moisture Sensor Model in. cm TLK-5 2.1 5.33 TLK-8 2.1 5.33 TLK-9 2.1 5.33 TLS-1 2.5 6.35 TLP-1 1.0 2.54 STLK* 0.59 1.5 STLP* 0.59 1.5 MIR-212 2.5 6.35 DIR-212 2.125 5.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Automatic Edge-of-Sheet The Automatic Edge-of-Sheet (AEOS) option available on the Scanning Platform allows the sensor head package to closely track the edge of the process sheet, and to respond to changes in the width of the process sheet.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. These measurement relationships are shown in Figure 5-16.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Setup Guidelines When the Scanning Platform scans near an edge, the scan limits will change only if the projected new scan limit will be outside the EOSDeadband value of the current scan limit. It is important that all of the setup parameters be entered in the same customer units.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Motion Restriction Sensitivity The Scanning Platform can be set up to respond with varying degrees of sensitivity to conditions which prevent or impede movement of the head package.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Changing the Motion Restriction Sensitivity Choose the desired sensitivity from Table 5-5 on page 101. The values can be entered by using the Frame Health Report. See Figure 5-18.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Standardize Off-Sheet Delay Setup At times there are large temperature differences between the off-sheet position and where the head package is over the process. These temperature differences can cause measurement problems if the head has been off-sheet long enough to cool.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Operation Overview When the head is moved off-sheet, a timer is started. When the time accumulation equals that of the offSheetTime value, the system will set the stdzDelayRequired flag.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 6 Measurement Setup Measurement setup consists of a set of procedures that involve both the sensor and the Scanning Platform. Specific sensors have additional hardware setup procedures that are located in the specific sensor manuals. Refer to the Setup Checklists for the setup procedures sequence for each sensor.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Setup Checklists Newer sensor manuals may address all these sensor setup activities in more detail. Always review your sensor manual for information which may supersede the contents referred to here.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Operation of NT Workstation Health Reports Note: If you are using the DOS/DESQview version of the Service Workstation, you need Version K of this manual. To activate the Health Reports, double click the Health Report icon (Internet Explorer 5). The first page to come up will be the Service Workstation Links page.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. The color bars (footer) server several functions. • They indicate the real sensor configuration compliment of the system. • They give a color coded indication of sensor status: green for fully functional; red for an alarm condition. If the sensor name is flashing, the alarm condition is unacknowledged.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Figure 6-2 NT Workstation Frame Health Report - Overview The first Health Report to appear after the Scanning Platform is selected is the Frame Health Report (Overview tab).
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Figure 6-3 NT Workstation Basis Weight Health Report - Heater Smart Ash and Smart Basis Weight Temperature controller setup consists of setting control set points and adjusting the air flow. The set point for both the source and detector module should be the same (see Table 6-13 on page 117).
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Table 6-13 Temperature Controller Tuning Parameters Temperature Controller Set Point Therm Type Delay Gain (Kp) Ki Kd Filter (alpha) Cont No. BW source head (TLK/TLP) * 0 20 18.000 0.003 0 0.500 0 BW detect head (TLK/TLP) * 0 20 15.000 0.002 0 0.500 1 BW detect head (TLS) * 1 20 15.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Table 6-14 Flow Versus Current with the Heater Fully On PTC Heater Character at 30°C Input Air Amperes scfm 1.4 2.2 1.8 3.7 2.6 5.7 3.6 8.7 3.7 9.8 Flow ≈ Amps * 2.8 - 1.8 8. Jog the head package to the coldest location, probably off–sheet, for at least one hour.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Using the Optional Temperature Controller Utility 1. At the $$ prompt, Type: uc_heat n (where n = 1 for BW head heaters) 6 for Ash head heaters 34 for IR head heaters 35 for Caliper probe 36 for HAW/CAP 39 for BW HAW/CAP heaters 2. When enter menu comes up, select 2 to change heater setup data.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Setup of Customer Units Ream Size The ream size conversion factor converts the internal computation of basis weight from grams per square meter (gsm) to customer units of pounds per ream. If customer units are to be gsm, the conversion factor is 1.0.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Changing Caliper Output Units To change the output units for the Caliper sensor, access the Caliper Health Report. See Figure 6-4. 1. Select the Measurement tab. 2. Select the Current tab. 3. In the Measurement Units area, click the desired units.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Enter Calibration Head Constants Calibration head constants have to be entered into the Scanning Platform software. The values for these constants can be found on reports for the Basis Weight (includes Air Column), and Ash sensors or tags for the IR Moisture and Caliper sensors.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Figure 6-5 NT Workstation Basis Weight Health Report - Calibration Table 6-16 Basis Weight Sensor ATC Calibration Constants Basis Weight Sensor Model ATC Constant TLK-5 TLK-8 TLK-9 TLP-1 KT0 0.0 0.09765 0.1758 0.0 KT1 0.5859 0.09375 0.2148 0.1953 KT2 -0.3477 0.2813 0.0 0.1953 KT3 0.0 0.0 0.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Air Column Measurement (Smart Basis Weight Sensor Only) Air column measurement constants are changed using the Air Column Sensor Health Report in a manner similar to the way Basis Weight sensor constants are changed (see Figure 6-5 and Figure 6-6).
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. IR Moisture Sensor Calibration head constants are found on the calibration tags on each IR sensor. Enter those values into the Scanning Platform software using the appropriate Health Reports The head constants are listed in Table 6-18 on page 126.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Ash Sensor The Ash sensor uses seven unique head constants for a flag-in operation and another unique seven constants for a flag-out operation. If the sensor is a Smart Ash, there are two additional head constants. These are listed in Table 6-19.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Sheet Temperature Sensor Use the Sheet Temperature Health Reports to change the calibration constants. Figure 6-9 shows an example of the Temperature Health Report. For instructions on calibrating the Sheet Temperature sensor, see the Sheet Temperature Sensor Reference Manual, 3BUS 208 123 RXX01.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. GENERAL SENSOR REPORT TUNING UTILITY; rev date 8 Sep. 1989. Enter the name of the sensor you wish to view. TopGlossSensor01 Do you wish to view Standardize variables or Calibration constants? (s or c) c GLOSS SENSOR CALIBRATION CONSTANTS TUNING UTILITY; rev. date 27 Mar., 1990.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Gloss Sensor Head Constant Tuning The gloss head constants are adjusted so that the sensor will correlate to the laboratory measurements.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Caliper Sensor Use the Caliper Health Reports to change the calibration constants. Figure 6-11 shows an example of the Caliper Health Report. Caliper calibration constants for your caliper sensor may be different. See the appropriate caliper sensor manual and your calibration report.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Standardize Limits Standardize limits are entered via the Standardize Limits tab on each Health Report. General Information There are a number of options and scenarios available which control how the standardize feature is to be operated.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Figure 6-12 on page 134 describes the standardize CLEAN/DIRTY mode selection that takes place when a standardize is requested from either the Host, the Health Reports (HP), or the Frame Control Panel (FCP).
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Standardize Delay After Long Off-Sheet Periods There is a "delayed standardize feature" which allows the system to delay a DIRTY standardize request until the head has scanned for a specified amount of time, after the head has been off-sheet for a specified amount of time.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Health Report Standardize Reports There are two standardize reports available on the Health Report: Pending (STDZ Pend) and Current (STDZ Curr). The STDZ Pend report is the last standardize results, either passed or failed, that was executed.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Controlling the Type of Standardize for a Specific Sensor With Software Release 280.1, the system now has the ability of specifying for each sensor, what type of standardize is to be performed when a DIRT standardize is requested from the Host.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Smart Basis Weight Sensors Internal check sample may be automatically initiated at a dirty standardize. It will be forced at each clean standardize.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Table 6-22 Range for Basis Weight Sensor Standardize Limits Host Report Name Variable Name Function AIZ AIZ Nominal Expected voltage with shutter closed 0.0 VDC AIZ Range Plus and minus limits for zeroScaleNominal 0.1 VDC SIGMAZ Noise Z Standard deviation of the source closed signal <0.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Caliper Sensor The Caliper sensor is unique in that only the nominal values may be set by the user. Ranges, both for failure and maintenance, are calculated internally. The failure range is calculated every time the nominals are changed.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Host Computer Reporting Name PRESSURE Variable Name In Caliper Health Report Pressure transducer voltage difference in volts (globalPressure PressureZero) Contact Press VACREF (air bearing sensor only) 142 Acceptable Range Air Brng Cal: 1.2-2.0 VDC Cont Cal 0.2 - 0.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. IR Moisture Sensor Table 6-24 Range for IR Sensor Standardize Limits Host Computer Reporting Name Variable Name In IR Health Report Description Acceptable Range AAIR AAIR Standardize air gap reading 6.5 VDC ± 2.5 for the absorption signal on transmission–type sensors.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. OptiPak Sensor Table 6-25 Range for OptiPak Standardize Limits Host Computer Reporting Name Variable Name In OptiPak Health Report Variable Description Acceptable Range Full Scale Volts FULL Maximum output voltage of each OptiPak component with nothing in the gap.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Gloss Sensor Table 6-27 Standardize Limits for the Gloss Sensor Host Computer Reporting Name Variable Name In Gloss Health Report Variable Description Acceptable Range stdzAdjNominal Nominal value for limit 1.71 VDC checking the maximum signal output on air. It should be about 1.7 VDC.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Verification Background Sensor verification is the process of determining if the measurement signals from the sensor are being processed into correct measurement values at the Host.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Implementation of the Sensor Verification Program A major portion of Phase I can be implemented using only the Service Workstation and the Scanning Platform.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Air Temperature Compensation for Basis Weight (TLK-5/-8/-9 ONLY) Air Temperature Compensation (ATC) corrects the basis weight measurement for changes in air density due to temperature changes in the measurement column.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Table 6-28 Default Sensor Temperature Coefficients Variable TLK5 TLK8 TLK9 TLP1 temperatureCoefficients 1 0.0 0.09765 0.1758 0.0 temperatureCoefficients 2 0.5859 0.09375 0.2148 0.1953 temperatureCoefficients 3 -0.3477 0.2813 0.0 0.1953 temperatureCoefficients 4 0.0 0.0 0.0 0.0 dBWdT -0.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Fine Tuning ATC with dBWDT Fine tuning ATC involves monitoring the measurement response to an artificially induced temperature gradient. For this procedure you will need two people and a 800–1200 Watt heat gun. Using a larger heat source will damage the sensor heads.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 5. Adjust the value of dBWdT using the following guidelines: •If the STANDARD WT value is zero, leave dBWdT as is. •If the STANDARD WT value is greater than +0.2, decrease the magnitude of dBWdT. •If the STANDARD WT value is less than - 0.2, increase the magnitude of dBWdT. Note: The range of dBWdT is -20 to 0.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Air Profile Compensation for Ash, Basis Weight (TLK-5/-8/-9), Caliper, Bottom & Top Gloss, and OptiPak Air profile compensation (APC) allows for any mechanical misalignments of the platform without degrading the measurement performance.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 3. One can set the box width resolution of the air profile independent of the normal profile resolution. One should NOT set this resolution to be finer than the normal profile. Using a larger value sets the box width larger and averages more data per data box.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Enabling APC for Normal Measurement 1. Using the inspect utility, turn on the flag to enable air profile compensation.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Digital Input Invert Adjustment for the Smoothness Sensor The first Smoothness sensor on the Scanning Platform (smoothness Sensor A01) must have the two digital inputs for temperature alarm and validity, inverted before being processed by the MPRC software. To do this, proceed as follows: 1.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Default Compensations for IR Moisture, Microwave, & Ash Sensors IR Moisture, Microwave, and Ash sensors are dependent sensors requiring compensation from other process parameters.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Calibrate Sample - Minimum Time Data Accumulation The Calibrate Sample function provides a real-time report of the active measurement performance of all the operational sensors on the Scanning Platform.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 7 Control Panel Operation The basic operations of the Scanning Platform are managed by the control panel. This chapter describes the operations that can be performed using the control panel. This chapter contains the following major sections: Section ...............................................................
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Control Panel Description The control panel consists of a covered key pad with 12 keys and two sensor shutter indicator lights. A control panel is located on each end column of the Scanning Platform. Refer to the control panel in Figure 7-1.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Scanning Platform Modes of Operation The control panel has four modes of operation that allow different levels of Host computer control. The control panel’s modes of operation are described below. Remote/On-Sheet In the Remote/On Sheet mode, the Host computer has total control of the Scanning Platform.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Local/Head Split In Local/Head Split mode, all communications with the Host computer are disabled, and the Scanning Platform drive mechanism is disengaged.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Control Panel Functions The functions of each of the control panel push buttons is described below. Off-Sheet If the Scanning Platform is in remote, pressing the OFF SHEET push button places the Scanning Platform in Remote/Off–Sheet mode.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Calibrate Sample (Sample Cut) While the CALIBRATE SAMPLE push button is pressed, the Scanning Platform begins a special accumulation of measurement single point or profile data. When the push button is released, this data is forwarded to the Host computer where a Calibrate Sample report is printed.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Self Test The Self Test push button serves as a lamp test for the LEDs on the panel, as well as being able to initiate a check on the positioning subsystem operation when the scanner is in the LOCAL mode.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. R F Scan Limit Set The LIMIT SET push buttons set the measured sheet edge limits for Smart Platforms without auto edge–of–sheet (AEOS) or when AEOS is disabled. The FORWARD LIMIT button (F) sets the limit near the drive (far) end column of the Scanning Platform.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Head Split Switches To gain access to the sensors mounted in the Scanning Platform head package, a head split switch is located in each end column, as shown in Figure 7-2. The switch, when activated, disengages the motor drive clutch and allows the top and bottom sensor heads to be separated.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Make certain the sensor heads are properly aligned before re–engaging the clutch. Aligning the sensor heads is mandatory to assure the radiation beam is directed to its proper target.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 8 Startup Options There are two startup options available to the user, one requires manual intervention after the reset is initiated, and the other is automatic in that the startup sequence will proceed automatically after a power reset or a manual reset request.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Manual Startup The following procedure involves manual intervention via the console keyboard after reset has been initiated. It also enables reporting of conditions resulting in an OFFLINE DEBUG status of the software. 1. Place the START MODE switch on the MPRC front panel to the STOP/DEBUG position (down). 2.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Automatic Startup This method of startup will automatically restart the Scanning Platform MPRC board in the case of a power reset or a manual reset request. 1. Place the START MODE switch on the MPRC front panel to the Short Diag position (middle). 2.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Service Workstation Software Startup Refer to one of the following Scanning Platform System Software manuals for the appropriate procedure: 172 • 3BUS 208 051 RXX01 - SP280.0 & Later (MPRC Boards 086349-xxx) • 3BUS 208 052 RXX01 - SP300.0 & Later (MPRC Boards 086444-xxx) • 3BUS 208 053 RXX01 - SP300.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 9 Maintenance Procedures This chapter contains the following major sections: Section ...............................................................................................Page Scanning Platform Maintenance Log ............................................................. Inspecting the Incoming Power ...
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Scanning Platform Maintenance Log (Initial Maintenance) START DATE: ___________ SCHEDULE (WEEKS) MAINTENANCE ITEM 1 2 3 4 5 6 7 8 9 10 11 DRIVE CHECKS 1. Check upper/lower drive belts with tensiometer. 2. No evidence of wear or cracks in belts 3.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Scanning Platform Maintenance Log START DATE: ___________ (Subsequent Maintenance Log) SCHEDULE (MONTHS) MAINTENANCE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 DRIVE CHECKS 1. a.Check upper/lower drive belts with tensiometer. b. Check pulleys for lubrication c. Check belt tracking on 1 page 178. 2.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Inspecting the Incoming Power Verify the presence of incoming power at the idler end column. The power for the Scanning Platform comes through a transformer. The voltage to the transformer must be of a nominal level (200, 208, 220, 230, or 240 volts) to connect to one of the taps on the primary.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Inspecting the Drive System The drive system consists of several belts that must be checked periodically for proper tension and damage or defects. Complete the following procedures to perform the drive checks.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Drive Belt Tension Measurement Inspect the tension of the upper and lower drive belts. They should be the same. Perform the belt tension check as follows: 1. Squeeze the handle of the tension gauge and place it on the drive belt making certain that the pivot arm is centered on the belt during adjustment.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Drive Motor Belt Inspection Refer to Figure 9-3. 1. Inspect the upper and lower drive belts for evidence of wear or damage. 2. If either the upper or lower drive belt exhibits serious cracks, replace both drive belts. Replacing both belts will prevent uneven wear of the belts.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Seal Belt Tension Inspection Inspect the seal belts. The seal belts must have enough tension so that a seal is present along the length of the platform but not too much so that the carriage seal belt roller is deflected up causing a break in the cable seal. Refer to Figure 9-4.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 1. Inspect the seal belts for evidence of wear or cracks. Replace belts that have evidence of wear or cracks. 2. Inspect the seal belt rollers for evidence of cracks or wear. 3. Inspect the spring tension on the seal belt rollers. The roller assembly should exert some downward force when manually lifted.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 11. Verify that the drive motor stops when the limit switch is tripped.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Platform Alignment Inspection The alignment inspection recommended for the Scanning Platform consists of running an air profile at four-week intervals during a time when the process is not running. Complete the following to perform an air profile: 1.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Air Purge Filter Inspection The Scanning Platform requires a constant flow of filtered air to keep the electronics and mechanisms at a safe temperature and to prevent contaminants from entering the sealed platform.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Cleaning the Air Purge Filter Cleaning the Air Purge Filter depends on the paper dust levels. If there is a high level of dust, the filter should be checked and cleaned at least once a day. If there are lesser amounts of paper dust, then the interval should be a minimum of every other day.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Inspecting the Compressed Air Filters The Scanning Platform requires good quality compressed air. Air pressure to the platform must never be below 4.5 bar (65 psi). Contaminants are filtered through the incoming air filters.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Inspecting the Water Filter The maintenance schedule for the water filter will depend upon the amount of contamination in the cooling water supply. Inspect the filter once a week for the first three weeks to gauge the frequency that the filter needs to be cleaned.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Power and Temperature Checks Prepare weekly reports on the system power and board temperatures. Use the Voltage and Temperature History tab of each sensor’s Health Report to print the last 20 occasions of DC power levels and cabinet temperatures (see Figure 9-7).
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 10 Replacement Procedures This chapter contains the following major sections: Section ...............................................................................................Page Drive Motor Belt ............................................................................................
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Drive Motor Belt Use these procedures to replace the drive motor belt. Refer to Figure 10-1 and Figure 10-2 on page 193. 1. Turn off the power to the drive motor. 2. Loosen the tension on the drive motor belt by completing the following: a. Loosen the four drive motor mount adjustment bolts. b.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Carriage Drive Belt Use these procedures to replace the carriage drive belt. Once this procedure is completed, perform a scan direction alignment to make certain that the sensor heads are tracking each other. Refer to Figure 10-3 on page 195. The carriage alignment in the drive direction may need to be reset.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Idler Pulley Use these procedures to replace the idler pulley. Refer to Figure 10-4. Exercise care when working with toothed belt and toothed gear equipment. Do not wear ties or loose clothing while working near equipment. 1. Turn off the power to the drive motor. 2.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Carriage Wheel Use these procedures to replace the carriage wheel. Refer to Figure 10-5. 1. Move carriage assembly to either the idler end or the drive end of the platform depending upon which wheels need replaced. 2. Remove the bolt(s) which hold the carriage wheel to the assembly. 3. Remove the wheel. 4.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Seal Belt Use these procedures to replace the Seal Belt. See Figure 10-6 through Figure 10-8. Exercise care when working with toothed belt and toothed gear equipment. Do not wear ties or loose clothing while working near equipment.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 2. Loosen the seal belt clamp at the Scanning Platform idler end. 3. Pull the seal belt through the Scanning Platform idler end. 4. Jog sensor heads to the Scanning Platform idler end. 5. Turn off power to the drive motor. 6.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Roller Assembly Use the following procedure to replace roller assembly. See Figure 10-9 and Figure 10-8. The Scanning Platform design allows replacement of this item while the customer’s process is running.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Flex Cable Suspension Complete the following steps to replace the cable suspension. Refer to Figure 10-10 and Figure 10-11. Exercise care when working with toothed belt and toothed gear equipment. Do not wear ties or loose clothing while working near equipment.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Note: It may become necessary to cut the utility lines on the manifold at the Scanning Platform idler end. The utility line is long enough to take up the slack. However, this should not be done too many times. Make sure the ribbon cable connectors are flat. This will make removal easier. 3.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Note: Do not reuse signal cable connectors. They must be replaced each time a new signal cable is installed. 13. Terminate power cable according to Engineering Drawings 121974-003, and 121974-004. 14.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Electric Chassis There have been several reported occurrences of the MP power flex cable being plugged in wrong. A typical error puts 120 VAC where the ± 15 VDC is supposed to be. If the system is powered up with the power cable plugged in wrong, catastrophic failure of sensors is likely.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Flex Power Cable Retrofit Kit The Flex Power Cable Retrofit Kit (Part Number GK-130618-001), significantly reduces the chance of plugging the power cable connectors in wrong.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Unfortunately, when the carriage board is pulled all the way out, the cable looks backwards if you forget about that loop. If you do not remember the loop, and plug the cable in the way it probably looks like you should, you just did it wrong.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Motor Drive Replacement (ABB ACS-100) Complete the following procedure to replace the Motor Drive. The FINCOR and Lovejoy Motor Controllers are not available and must be replaced by the ABB ACS100 Drive. See Figure 10-14. Exercise care when working with toothed belt and toothed gear equipment.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Pressure Switch Complete the following procedures to replace the pressure switch. Refer to Figure 10-15. 1. At the drive end, remove the bolt that holds the bracket on which the solenoid and pressure switch rest. 2. After the bracket has been removed, detach the two wires from the top of the the pressure switch.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Encoder Complete the following procedure to replace the Encoder. See Figure 10-16 on page 215. 1. Unplug the D connector from the encoder cable. 2. Remove the four screws which are holding the encoder to the metal plate. Lift the encoder from the plate.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Table 10-1 Replacement Parts List Key SP Replacement Parts List Part # END COLUMN, DRIVE-SIDE A Encoder 019775-004 G B Drive Motor Belt (54T) Pillow Block (3 req’d) Drive Pulley (2 req’d) Key (4 required) 015125-008 011756-106 121849-001 046102-013 Ball Bearing Flange 011230-107 Gear Motor, incl.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. CONTROL PANEL 1 Control Panel (Keypad) 100472-012 Control Panel Interface Board (Serial) PURGE BLOWER High Capacity Purge Blower Purge Blower Assembly without Cabinet and with High Capacity Purge Blower 086351-004 101495-006 123595-008 Frame shipped after 10/01/93 use a 100456-003 motor.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Note: 1. Part Number 086444-103 is a kit that includes the MPRC Board, instructions, and software upgrades required when replacing 086349-001 and -002 MPRC Boards with a 086444-003 MPRC Board. 2. The ECS, SMI, and MPRC Boards have daughter boards mounted on them. See Figure 10-19.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. 11 Troubleshooting This chapter describes basic troubleshooting that can be done using the LED in the Scanning Platform electronics cabinet and through console messages that are displayed at startup. This chapter contains the following major sections: Section ......................................................
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Alarm Messages Alarm messages are associated with each of the Service Workstation Health Reports. For a DOS environment Service Workstation, the alarm messages below may appear on the Report pages for Electronics Health and Frame Health.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Voltage Level Out of Limits Various board voltages on each microcontroller are derived from the + and - 15 volt power supply board voltages. The range of each voltage is as follows: low high AnalogPosVolt01_ai 14.6 15.4 * AnalogNegVolt01_ai -15.4 -14.6 * DigitalVolt01_ai (ECF) 4.9 5.1 * ThermRefVolt01_ai 4.44 4.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Head Resynchronize - Timeout Encoder synchronization has failed to take place after being initiated. Could be a problem with the encoder or ECF board.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. LED Interpretation Basic troubleshooting that can be done using the LEDs in the Scanning Platform electronics cabinet. Power Supply LEDs The power supply is in the Scanning Platform electronics cabinet. Use the following table to troubleshoot the Scanning Platform electronics.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. ECF and ECS LEDs These LEDs are located on the ECF and ECS boards in the Scanning Platform electronics cabinet. Use the following table to assist you in troubleshooting. Refer to Table 11-2 and Figure 10-17 on page 218.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. MPRC LEDs These LEDs are located on the MPRC board in the Scanning Platform electronics cabinet. Use the following table to assist you in troubleshooting. Refer to Table 11-3 and Figure 10-18 on page 219.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Table 11-4 MPRC 086444-xxx LED Interpretation LEDs Description ERROR (red) This LED indicates status of local diagnostics; it is under software control on a reset. If the LED stays on after reset, replace the MPRC. If the LED is flashing, check the service console.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Power Down and DC Power Analysis If the system resets because of a power down condition, the cause can be determined by printing out an array of temperature and DC power data through a shell script. The temperature values within the system are monitored and checked against safety limits.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. UCONTROLLER SUBSYSTEM TEMPERATURES: 12-21-1991 12:57:14 brdTemp[ 0 ]: 33.90 (frame) brdTemp[ 1 ]: 28.99 (Basis Weight) brdTemp[ 2 ]: 29.55 (IRMoisture) brdTemp[ 3 ]: 0.00 (Caliper) brdTemp[ 4 ]: 30.15 (OptiPak) brdTemp[ 5 ]: 0.00 (Gloss) brdTemp[ 6 ]: 30.75 (Ash) brdTemp[ 7 ]: 35.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Date Temp Vapos Vaneg Vref Vtref Vdig 12-12-1991 11:19:56 33.90 15.10 -14.96 5.00 5.00 5.00 12-12-1991 11:20:58 33.40 15.10 -14.96 5.00 5.00 5.00 12-12-1991 11:25:01 33.90 15.02 -14.96 5.00 5.00 5.00 12-12-1991 11:28:03 33.90 15.10 -14.96 5.00 5.00 5.00 12-12-1991 11:36:07 33.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Diagnostic Card Operation The Scanning Platform diagnostic card (See “Diagnostic Cards” on page 237.) slides into a plug-in unit that provides a source for easy checks for voltages and signals.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Diagnostics Performed at the Sensor Reference Figure 11-4 and Figure 11-5. The Sensor Electrical Interconnect board (SEI) is a printed circuit board used in basis weight and ash source and detector modules. The SEI distributes signals and power to the proper connectors.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Diagnostic Cards The pictured diagnostic cards may not represent those for your system. The Top Power card is to be used for diagnostics performed at the sensor only. Refer to Figure 11-6.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. The Bottom Power card is to be used for diagnostics performed at the sensor only. Refer to Figure 11-7.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. The Bottom Signal card is to be used for diagnostics performed both at the sensor and the ABB Smart Processing Center backplane. Refer to Figure 11-9 and to Figure 11-10 for the Backplane diagnostic card.
9 8 CALIPER HEAT/ VACUUM/PURGE 3BUS 208 000 R1301 7 6 5 4 Troubleshooting GLOSS LAMP POWER SIGNAL COMMON 7 8 3 2 9 10 9 10 BOTTOM POWER 5 4 3 2 1 J1 1 J1 Figure 11-10 Sample Diagnostic Card: Backplane Power +15VDC 8 SIGNAL COMMON GLOSS LAMP POWER 7 OPTIPAK LAMP POWER +12VDC 6 -15VDC OPTIPAK LAMP RETURN GLOSS LAMP RETURN POWER COMMON 5 +15VDC ASH FLAG 6 6 -15VDC 7 5 GLOSS LAMP RETURN 8 +12VDC 4 -12VDC 3 POWER COMMON TOP POWER IR 120VAC LO 4 CHASSIS IR 120VAC HI 2 CA
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. The Bottom Auxiliary Power card is to be used for diagnostics performed at the sensor only. 1 ASH +15V 20 -12 VDC SYSTEM 21 ASH FILAMENT VOLTAGE 19 RETURN 37 +12 VDC 36 22 ASH COMMON ASH +28V 35 23 120 VAC ASH -15V HI 34 24 LO ASH H.V.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. The Detector Module card is to be used for diagnostics performed at the sensor only.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. The Source Module card is to be used for diagnostics performed at the sensor only.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. A Appendix A: Service Workstation Activities To modify the Scanning Platform performance you will use the Service Workstation. These are procedures you will need for maintenance of the Scanning Platform. This chapter contains the following major sections: Section ..................................................
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Service Workstation Setup To use the Service Workstation for exercising the Scanning Platform you have to have the following software loaded into the workstation and install a cable between the workstation and the platform.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. To view the results of the last acceptable standardize, type in the variable: stdzResults. When there are no standardize failures, the address of the stdzResults and stdzResultsPending will be the same. The system will respond with the address of that report.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Utilities AVOS is the operating system for the Scanning Platform. The operating system controls the Scanning Platform’s scanning, measurement processing and other computing resources.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Where: objectName = the name of the software object containing the desired instance variable. instanceVariableName = the instance variable name to be examined. Value = the new number to be added. It must be in the same format as defined in the instance variable list. 3.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Identifying Sensor Configuration To examine the current configuration of a scanner, follow the steps below. 1. At the $$ prompt type inspect. 2. At the I> prompt type: ( ) [scanner01 print] for the frame community or ( ) [pmmInterface01 print] for the pmm community. 3. You will receive a printout.
PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), or other means of dissemination may be made without written permission. Determining Software Release Levels The Scanning Platform software is controlled by a release level mechanism. This mechanism makes maintenance control and site software identification possible. Each major area of the system contains an image which reveals the release level of that component.
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PROPRIETARY DATA: This document contains proprietary data of ABB Inc. No disclosure, distribution (electronic or otherwise), reproduction, or other means of dissemination may be made without written permission. User Comments Request Form We appreciate your comments on this manual. Please call or send comments to: ABB Inc. Attention: Documentation 650 Ackerman Road P.O.
