E-TON OWNER’S MANUAL Viper Jr. (RXL-40) Copyright ©2008-2009 ETON America, all rights reserved.
Copyright ©2008-2009 ETON America, all rights reserved.
Important Notices READ and UNDERSTAND this owner’s manual Both the operator and the adult supervisor should completely read and understand this owner’s manual before operating this vehicle. This owner’s manual will instruct you in the safe operation of the vehicle. NO Passengers This vehicle was designed for operation ONLY by the operator, (Driver). The load limit and seat configuration is designed for the operator ONLY. It is not safe to carry passengers on the vehicle.
Table of Contents Safety notes Vehicle identification number location Controls, switches and feature locations Control feature operations Engine stop switch Remote Stop Switch Throttle lever Rear Brakes Parking brake Safety Tether Switch Fuel System Fuel tank Fuel valve Inline Fuel Filter Engine Oil Tires & Wheels Tire inspection Tire pressure Spark Plug Air Filter Braking Systems Drive Chain Throttle Lever Transmission Oil ATV Break-In Procedure Pre-Operation Inspection Starting procedure Driving Turning P
Safety Notes 1. Both the adult supervisor and youth operator must fully understand everything in this manual before operating this vehicle. 2. This vehicle was designed for the operator only. NO PASSENGERS should be allowed on this vehicle. 3. This vehicle is designed for operation on level, obstacle free off-road areas. 4. Riding this vehicle on public roads or highways is illegal. If it becomes necessary to cross a public road or highway, the vehicle should be pushed across using extreme caution. 5.
10. NEVER ride this vehicle unless it has been properly maintained and adjusted. Always perform a pre-ride inspection of your vehicle. Look for wires, bolts and other fasteners that may have come loose on previous rides. Inspect the drive chain, throttle and brakes for proper adjustment and operation. Check the engine oil level in the oil tank. Check fuel level and inspect for fuel leaks. (Remember, you can ride further in 1 hour than you can walk back in 1 day!) 11.
13. NEVER REFUEL this vehicle when hot. Ask your adult supervisor to refuel your vehicle. Gasoline is extremely flammable and will ignite if spilled on a hot engine or muffler. Never smoke or expose the fuel to an open flame or spark while refueling your vehicle. Always refuel your vehicle in a safe place free of any ignition source. 14. NEVER run the vehicle in an enclosed area.
Vehicle Identification Numbers Vehicle Identification Number (VIN) is located at the front of the unit under the front fender on a plate mounted between the main frame rails. Engine serial number is located on the left-hand side of the engine on the crankcase housing. Your VIN RFZ______________ Eng. No. _______________ Controls, Switches & Feature Locations Locations of controls and features 1. Fuel Tank filler and vent tube 2. Fuel Valve 3. Throttle lever 4. Rear/Parking brake lever 5.
Control feature operations Engine Stop Switch The remote switch has two buttons, a Stop button which will stop the engine when pressed. The effective range of the switch is 30 feet unobstructed. Once the unit has been stopped with the remote switch you must press the run button in order for the unit to be restarted. This action resets the remote receiver on the unit. Safety Note: Always test the remote switch The stop switch is a red colored rocker switch located on the left-hand handle bar.
counter clockwise. To decrease the throttle’s travel, thus decreasing the maximum speed, turn the throttle stop bolt clockwise. The throttle cable should be adjusted so there is 2mm, (1/8”) free travel at the lever before the throttle starts to open. Rear Brakes This vehicle is equipped with a mechanical drum rear brake that is both the running brakes and the parking brake. Safety Tether Switch The Viper Jr. model is equipped with a safety tether switch.
Tighten the cap snugly, being careful not to over tighten. Over tightening the cap can cause damage to the cap or seal. The fuel tank capacity is 4.5 liters, 1.2 gal, including a reserve of 0.8 liters, 0.2 gal. When you have to switch to the “RES” position you must refuel the unit as soon as possible. ALWAYS CHECK YOUR Fuel level before you start riding your ATV. Remember: You can drive further in one hour on your ATV than you can walk in one day.
Engine Oil 2 Cycle Engine Your ATV uses 2 cycle oil to lubricate the engine. The oil is mix with the fuel prior to refueling the unit. Use a synthetic 2 cycle oil and mix at a 50:1 ratio with the fuel. (About 2.5oz to a gallon) Never run the engine with straight fuel as sever engine damage will occur requiring the engine to have to be rebuilt or replaced.
the left side engine shield. The cover is about 3x4” box and is attached to the crankcase with two bolts To clean the filter Remove the air filter box cover. Remove the filter element from the air box. Clean the screen located in the mounting box behind the element. Rear Brake System Inspection Visually inspect the brake cable for any signs of wear, kinking, corrosion or other damage. Test the brake by applying pressure to the brake lever and trying to push the unit forward.
Inspect the drive and axle sprockets for worn, damaged or broken teeth. Replace as needed. Inspect the chain links for damaged, worn or loose rivets. Repair or replace as needed. Throttle Lever The throttle lever is located beside the righthandlebar grip and is operated by using the righthand thumb. The lever is spring loaded and will return to the idle position when you remove your Chain Slack Adjustment thumb from the lever.
throttle travel thus reducing the maximum speed of the unit. Turning the stop screw counter clockwise will increase the throttle travel thus increasing the maximum speed of the unit. Tighten the stop screw locking nut when the desired throttle travel has been established. NOTE: Your unit includes an electronic speed control that is set to limit the maximum speed of the unit to the standards set by the CPSC for the age of the rider for which the unit was designed for.
11. Test remote Stop switch for proper operation. 12. Test safety tether switch for proper operation. 13. Insure you are wearing proper clothing and protective gear. Helmet, Gloves Pads etc. Starting Procedure The following procedure must be followed each time you start your unit. Park the unit on a level surface and lock the parking brake. 1. Turn the fuel valve to the “ON” position. 2. Turn the engine stop switch to the “ON” position.
3. Set the engine stop switch to “OFF” position. 4. Engage the parking brake locking button. 5. Turn the fuel valve to the “OFF” position. 6. Remove the ignition key to prevent unauthorized use or theft of your ATV. Parking Your ATV 1. Always park your ATV on a level surface. 2. Turn the ignition key to the “OFF’” position to stop the engine. 2004 Viper Jr. RXL-40 Specifications Viper Jr. (RXL-40) Engine Type Displacement Bore / Stroke Compression Power Two cycle air cooled pre mix fuel/oil 41.5cc φ40.
Sprockets Front Rear Chain 14 teeth 36 teeth #420 Battery N/A Fluids Fuel Engine Oil Transmission Type Volume Type Unleaded Gasoline 89 octane 3.5 liters / 0.9 gal High grade synthetic 2 cycle oil Volume Type Volume Pre Mix 50 : 1 SAE 80/90 weight 70cc / 2.4oz Spark Plug NGK Nipendenso Champion Electrode Gap Maximum Rider Weight Minimum Rider Age BPM6Y/NGK W22MP-U CJ7Y (Not Recommended) 0.6-0.7mm / 0.023" 36.3kg / 80lbs 6 years Copyright ©2008-2009 ETON America, all rights reserved.
Maintenance Schedule First week Every 30 Days Every Year I Fuel Lines Throttle Operation Air Filter Fuel Filter Spark Plug Drive Chain Brake Shoes Brake System Bolts, Nuts & Fasteners Wheels I I C I, L R R R I I, L I I I I I I I I Inspect as part of pre-ride inspection I Steering system Every 6 months Suspension System Transmission Oil Choke Spark Arrester Battery Notes Replace Fuel & Vent Lines every 2 years Inspect as part of pre-ride inspection Inspect as part of pre-ride inspection
Copyright ©2008-2009 ETON America, all rights reserved.
ETON AMERICA, LLC. LIMITED VEHICLE WARRANTY ETON America warrants all new ETON vehicles sold by authorized Eton Dealers to be free from defects in materials and workmanship, subject to the following exclusions and limitations. New vehicles sold by an authorized dealer to original retail consumers are covered by this policy for a period of six (6) months from the date of delivery. There is no mileage limitation.
ETON AMERICA, LLC. LIMITED VEHICLE WARRANTY Scheduled maintenance service is the responsibility of the owner during and after the warranty period. In the event of a failure or required repair, the owner should take vehicle to an authorized dealer for repair without undue delay and within a maximum of thirty, (30), days of the occurrence of the problem. All eligible warranty repairs must be made at any authorized dealer’s normal place of business.
Owner’s Notes: Copyright ©2008-2009 ETON America, all rights reserved.
Copyright ©2008-2009 ETON America, all rights reserved.
