G A S O W N E R ’ S M A N UA L RXV FLEET FREEDOM ® SHUTTLE ™ 2+2 ISSUED FEBRUARY 2011 REVISED APRIL 2014 615262
SAFETY For any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand all labels located on the vehicle. Always replace any damaged or missing labels. On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface. To prevent loss of vehicle control and possible serious injury, speeds should be limited to no more than the maximum speed on level ground. See GENERAL SPECIFICATIONS.
OWNER’S MANUAL AND SERVICE GUIDE GASOLINE POWERED FLEET GOLF CARS RXV GOLF CAR RXV FREEDOM™ RXV SHUTTLE 2 + 2 STARTING MODEL YEAR 2011 E-Z-GO Division of TEXTRON Inc. reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice. E-Z-GO Division of TEXTRON Inc.
GENERAL INFORMATION The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty. Overfilling the battery may void the warranty. Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty.
TABLE OF CONTENTS SECTION TITLE PAGE NO. SAFETY .................................................................................................... Inside Covers GENERAL INFORMATION ............................................................................................ ii SAFETY INFORMATION ...............................................................................................v] VEHICLE LABELS AND PICTOGRAMS ......................................................................
TABLE OF CONTENTS SECTION TITLE PAGE NO. SERVICE AND MAINTENANCE .................................................................................. 13 PERIODIC SERVICE SCHEDULE....................................................................... 13 CAPACITIES AND REPLACEMENT PARTS....................................................... 14 HARDWARE........................................................................................................ 15 TIRE INSPECTION....................................
SAFETY INFORMATION Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the product.
SAFETY INFORMATION Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed or extend the stopping distance beyond the factory specification. Such modifications can result in serious personal injury or death. Do not make any such modifications or changes.
SAFETY INFORMATION Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. The manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle must have the skill and experience to recognize and protect themselves from potential situations that could result in severe personal injury or death and damage to the vehicle.
SAFETY INFORMATION Read all of manual to become familiar with vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B Failure to follow these instructions can result in SERIOUS INJURY or DEATH 608528 Except where PERMITTED BY LAW: NEVER drive on public roads. Drivers must possess a valid drivers license in accordance with local state law. AVOID FALLS from the vehicle: Do not start moving until all occupants are PROPERLY SEATED and HOLDING ON.
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. This device is ONLY to be used for towing E-Z-GO vehicles. NEVER tow other vehicles or equipment. READ Owner’s Manual before towing. FULLY ENGAGE coupling. Rubber latch-stop must be under latch release lever. NEVER tow more than 3 vehicles at one time. DRIVE SLOWLY and never tow vehicle over rough or unsafe terrain. NO RIDERS in towed cars.
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SEVERE PERSONAL INJURY. AVOID FALLS from the vehicle and other SERIOUS INJURIES: : Never attempt to enter or exit a moving vehicle. AVOID standing in front of, or behind vehicle. ONLY 2 occupants per seat. Always remain PROPERLY SEATED and HOLDING ON. KEEP feet, legs, hands, and arms inside the vehicle at all times.
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B DO NOT TOW MORE THAN 3 VEHICLES MAX 12 mph (19 kph) TOWING 1 VEHICLE DO NOT DRIVE IN REVERSE WHEN TOWING VEHICLES MAX 5 mph (8 kph) TOWING 2 or 3 VEHICLES NO PASSENGERS IN TOWED VEHICLES DO NOT TOW VEHICLES OVER UNEVEN TERRAIN 10% MAX SLOPE FOR TOWING VEHICLES 612214 + READ THE MANUAL REPLACEMENT AVAILABLE AT www.ezgo.
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. WARNING HOT SURFACE 608823 READ THE MANUAL REPLACEMENT AVAILABLE AT www.ezgo.com WARNING OPERATE ACCORDING TO LOCAL LAWS AND REGULATIONS www.ezgo.
LABELS & PICTOGRAMS Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Serial Number Thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this Owner’s Guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations may show items that are optional for your vehicle.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B BEFORE INITIAL USE CONTROLS AND INDICATORS Read, understand and follow the safety label on the instrument panel. Be sure you understand how to operate the vehicle, it’s equipment and how to use it safely. Maintaining good performance depends to a large extent on the operator. Vehicle controls and indicators consist of: 1. Key Switch 2.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. KEY SWITCH Located on the dash panel, the key switch (1) enables the basic electrical system of the vehicle to be turned on and off by turning the key. To prevent inadvertent operation of the vehicle when left unattended, the key should be turned to the ‘OFF’ position and removed.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B cle until the oil pressure is corrected. DO NOT over fill the engine. Too much oil may cause smoking or allow oil to enter the air filter enclosure. HEADLIGHT SWITCH (IF SO EQUIPPED) If the vehicle is equipped with lights, the head light ON/ OFF switch (3) is located on the instrument panel to the left of the key switch (1).
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. rapid acceleration until the engine has achieved operating temperature. All engines consume more oil than normal during the first hours of operation. As internal moving parts are run-in, oil consumption should gradually decrease until the rate of consumption stabilizes. Check the oil level per the Periodic Service Schedule.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B STARTING VEHICLE ON A HILL To reduce the possibility of roll-back that could result in severe injury or vehicle damage, do not release the service brake until motor has started. Do not hold vehicle on hill by using accelerator and engine. This will cause premature and excessive wear of the drive train components.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. BATTERY SUN TOP AND WINDSHIELD Excessive use of accessories may drain the battery and leave insufficient reserve to start the vehicle. The sun top does not provide protection from roll over or falling objects. The windshield does not provide protection from tree limbs or flying objects.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B The painted surfaces of the vehicle provide an attractive appearance and durable protection. Frequent washing with lukewarm or cold water and mild detergent is required to preserve the painted surfaces.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. T A tire explosion can cause severe injury or death. Never exceed the inflation pressure rating on the tire sidewall. To reduce the possibility of tire explosion, pressurize tire with small amount of air applied intermittently to seat beads. Due to the low volume of the small tires, overinflation can occur in seconds.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B NOTICE Tire plug tools and plugs are available at most automotive parts outlets and have the advantage of not requiring the tire be removed from the wheel. Valve Stem Cap If the tire is flat, remove the wheel and inflate the tire to the maximum recommended pressure for the tire. Immerse the tire in water to locate the leak and mark with chalk.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. 5. Turn the retaining collar (8) to secure the bulb housing and install the phillips head screw (7) to secure in place. B B TAIL LIGHT/BRAKE LIGHT BULB REPLACEMENT Make sure that the vehicle key switch is in the ’OFF’ position and the key has been removed. 1. Remove the two phillips head screws (8) that secure the lens (9) to the tail light assembly. 2.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B excess of 12 mph (19 kph). DO NOT tow more than three vehicles at a time. DO NOT exceed 5 mph (8 kph) while towing multiple vehicles. mechanism, hold the direction selector lever when releasing the neutral lock pin handle.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
OPERATION AND SERVICE INFORMATION Steering Assembly - excessive play, loose or missing hardware Tie Rods - excessive play, bent rods, loose or missing hardware Rear Axle - fluid level, oil leakage, noise, loose or missing hardware Rear Axle - drain & replace fluid PAGE 5 YEARS 250 rnds/250 hrs 1200miles/2000 kms ANNUAL 125 rnds/125 hrs 600miles/1000 kms SEMI-ANNUAL 60 rnds/60 hrs 300 miles/500 kms QUARTERLY REMARKS 20 rnds/20 hrs 100 miles/160 kms MONTHLY befo
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. HARDWARE Generally, three grades of hardware are used in the vehicle. Grade 5 hardware can be identified by the three marks on the hexagonal head and grade 8 hardware is identified by 6 marks on the head. Unmarked hardware is Grade 2 (Ref. Fig. 22). Periodically, the vehicle should be inspected for loose fasteners.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B skin and eyes. Treat all electrolyte spills to the body and eyes with extended flushing with clear water. Contact a physician immediately. Any electrolyte spills should be neutralized with a solution of 2 teaspoons (10 ml) sodium bicarbonate (baking soda) dissolved in 1 quart (1 liters) of water and flushed with water.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Remove the dipstick and wipe off the entire area with a lint-free cloth. NOTICE When adding oil between oil changes, do not mix brands and viscosity grades of oil. B B Both the oil dipstick and cap must be in place before operating the engine.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B Be aware that engine fluids may be hot and contact to the skin may cause severe burns. Wear rubber gloves to protect skin from exposure to the old oil and degreaser. D C The oil should be changed with the engine warm. Park the vehicle on a level surface, engage the parking brake and remove the key. Place a drain pan under the engine.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. Do not overfill engine. Too much oil may cause smoking or allow oil to enter the air filter enclosure. B B To fuel Tank Air Filter Canister Fig. 32 Air Cleaner CLEANING THE AIR FILTER ELEMENT DO NOT use compressed air to clean the air filter. Doing so will damage the filter and will cause damage the engine. Fig.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B If the element is in acceptable condition, loose dirt may be removed by tapping the filter lightly. Do not use oil on the filter element or any part of the unit 3/8" (1 cm) Maximum Deflection (New Belt) STARTER/GENERATOR BELT TENSION Tool List 1/2" (1.3 cm) Maximum Deflection (Existing Belt) Qty. Belt tension gauge..................................
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. CLEANING THE BATTERY B B To reduce the possibility of damage to the vehicle, neutralize acid before rinsing the battery. To reduce the possibility of damage to electrical components while cleaning, do not use a pressure washer. Fig. 37 Cleaning Cooling System with Air SPARK PLUG Tool List Qty. Required Spark plug wrench,13/16" .......................
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B Allow the solution to sit for at least three minutes; use a soft bristle brush or cloth to wipe the top of the battery in order to remove any residue that could cause the self discharge of the battery. Rinse the entire area with low pressure clear water. DO NOT use a pressure washer.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. should stop aggressively. The wheel brakes may or may not lock. Observe the vehicle stopping location or measure the vehicle stopping distance from the point at which the brakes were latched. The vehicle should stop within the “normal” range of stopping distances. If the vehicle stops more than 4 ft. (1.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS. B and support it on jack stands before attempting to run the engine. Preparing the engine for a prolonged storage period (30 days or more) calls for a few simple steps to prevent a build up of varnish and gum in the carburetor and corrosion in the engine. • • • • • Raise the rear of the vehicle and support it on jack stands.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
OPERATION AND SERVICE INFORMATION Read all of manual to become familiar with this vehicle. Pay attention to all NOTICES, CAUTIONS, WARNINGS and DANGERS.
GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS Owner’s Guide Page 27
GENERAL SPECIFICATIONS RXV GAS - FLEET VEHICLE SPECIFICATIONS BATTERY One 12 Volt Maintenance Free ENGINE 13 hp (9.7 kW) rated 24.5 cu. inch (401 cc), single cylinder, air cooled, overhead valve, pressure fed lubrication, cartridge type full flow oil filter, transistor type flywheel magneto AIR CLEANER Replaceable dry cartridge element TRANSAXLE 11.42:1 Helical geared with neutral lock & ground speed governor TRANSMISSION Automatic continuously variable transmission (CVT) FUEL TANK 5.
GENERAL SPECIFICATIONS RXV GAS - FREEDOM VEHICLE SPECIFICATIONS BATTERY One 12 Volt Maintenance Free ENGINE 13 hp (9.7 kW) rated 24.5 cu. inch (401 cc), single cylinder, air cooled, overhead valve, pressure fed lubrication, cartridge type full flow oil filter, transistor type flywheel magneto Air Cleaner Replaceable dry cartridge element TRANSAXLE 11.42:1 Helical geared with neutral lock & ground speed governor TRANSMISSION Automatic continuously variable transmission (CVT) FUEL TANK 5.
GENERAL SPECIFICATIONS RXV GAS - SHUTTLE 2 + 2 VEHICLE SPECIFICATIONS BATTERY One 12 Volt Maintenance Free ENGINE 13 hp (9.7 kW) rated 24.5 cu. inch (401 cc), single cylinder, air cooled, overhead valve, pressure fed lubrication, cartridge type full flow oil filter, transistor type flywheel magneto AIR CLEANER Replaceable dry cartridge element TRANSAXLE 11.42:1 Helical geared with neutral lock & ground speed governor TRANSMISSION Automatic continuously variable transmission (CVT) FUEL TANK 5.
GENERAL SPECIFICATIONS 68.50” (174 cm) 45.7” (116 cm) 65.7” (167 cm) 35.5” (90 cm) 94.5” (240 cm) 38” (97 cm) 47” (119 cm) Fig.
GENERAL SPECIFICATIONS 74” (188 cm) 45.7” (116 cm) 65.7” (167 cm) 35.5” (90 cm) 105.5” (268 cm) 38” (97 cm) 47” (119 cm) Fig.
GENERAL SPECIFICATIONS RECOMMENDED MAX RAMP 25% GRADE OR 14° MAX 1 (5 9’ .8 2” m ) RECOMMENDED MAX SIDE TILT 25% GRADE OR 14° MAX Fig.
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings.
D E C L A R ATI O N O F C O N F O R M I T Y DECLARATION OF CONFORMITY Page 35
D E C L A R ATI O N O F C O N F O R M I T Y Page 36
D E C L A R AT I O N O F C O N F O R M I T Y Page 37
D E C L A R ATI O N O F C O N F O R M I T Y Page 38
NOTICE Read the following warnings before attempting to operate the vehicle : To prevent personal injury or death, observe the following: When vehicle is to be left unattended, engage park brake, move direction selector to neutral, turn key to ‘OFF’ position and remove key. Drive vehicle only as fast as terrain and safety considerations allow. Consider the terrain and traffic conditions. Consider environmental factors which effect the terrain and the ability to control the vehicle.
E-Z-GO Division of Textron Inc., 1451 Marvin Griffin Road, Augusta, Georgia USA 30906-3852 TO CONTAC T US... Nor th America: Technical Assistance & Warranty Phone: 1-800-774-3946, FAX: 1-800-448-8124 Ser vice Par ts Phone: 1-888-GET-E-Z-GO (1-888-438-3946), FAX: 1-800-752-6175 International: Phone: 001-706-798-4311, FAX: 001-706-771-4609 Copyrighted Material This manual may not be reproduced in whote or in part without the express permission of E-Z-GO Division of Textron Inc.
