Instructions / Assembly

3. Replacement Spring Selection
You have three choices when replacing springs:
1. Identify the spring number on your
existing springs (e.g., P728, SL528, etc.).
2. Weigh the door and refer to the Spring
Selection chart to the right.
3. If 1 or 2 are not feasible, hire a professional
installer.
Holmes Springs are marked with the following:
Holmes logo, Spring Number (e.g., P728),
Patent Number, Maximum Stretch and
Manufacture Date.
2. Hardware Adjustment or
Replacement Preparation
PROBLEM REMEDY
IF YOUR DOOR
DO THIS
Prop door as explained, then...
1 Is hard to pull down or
goes up too fast in its
upper 3/4 of travel.
2 Comes down too easily
or is hard to lift up in its
upper 3/4 of travel.
3 Is difficult to close or
opens too fast in its
lower 1/4 of travel.
(Or if your door won’t
stay entirely closed.)
4 Closes too rapidly or
is hard to open in its
lower 1/4 of travel.
1A Regular Kicker: Move entire Kicker Assembly “Up” one
adjustment hole at a time. Move lower hook “Up” one link on
the chain each time kicker is moved “Up” to maintain same
spring tension.
1B Adjusta-matic Kicker: Remove extra shoulder bolt from
master plate and insert in the first empty hole above the
bolt already in kicker. Remove original shoulder bolt before
operating door.
2A Regular Kicker: Move entire Kicker Assembly “Down” one
adjustment hole at a time. Move lower hook “Down” one link on
the chain each time kicker is moved “Down” to maintain same
spring tension.
2B Adjusta-matic Kicker: Remove extra shoulder bolt from
master plate and insert in the first empty hole below the
bolt already in kicker. Remove original shoulder bolt before
operating door.
3 Move bolt “Down” the slot of Kicker Assembly.
4 Move bolt “Up” the slot of Kicker Assembly.
After you have solved your adjustment problem, check and tighten all bolts and nuts. DO
THIS BEFORE REMOVING THE PROP. Stand clear of door when prop is being removed.
5. Properly Adjusted Hardware Will
Make Your Operator Last Longer!
The easier your door opens and closes (and you can test it by hand) -
the longer your operator will last.
Your door should not race to its full open position or fall freely to
its closedposition.
Your door should start down with minimal resistance with an electric
operator. Your door hardware can be adjusted to achieve this.
THE WARRANTY FOR YOUR
OPERATOR IS A SLIP OF PAPER.
PROPERLY WORKING SPRINGS AND
HARDWARE, HOWEVER,
IS ITS BEST PROTECTION.
s7ORNHARDWAREWILLDECREASETHELIFEOFYOUROPERATORANDMAYCAUSE
costly repairs.
s7ORNSPRINGSTOOMAYCAUSEYOUROPERATORTOOVERWORK
6. It’s Easy to Adjust Your Hardware for
Electric Operators
Rubber bumper (AB-10P)
2 cantilever arm adjusting
bolts (attached upper and
lower canti arms)
Main pivot point
Cantilever headroom
adjusting bolt
Kicker bolt or adjustment bolt
Kicker assembly
Connecting hook assembly
(“W” hook assembly shown
Also “C” hook or Spanner
Shoulder bolt or bolt for
adjusta-matic
Spring (1 or 2)
Anchor chain
jamb connector (LJ-1P)
3 3/4” lag screw with washer
1. Nomenclature for Jamb Type
One-Piece Garage Door Hardware
Door Weight Spring Type
Important:
Before selecting your spring, you must know the weight of your door.
One-Piece Garage Door Spring Selection
Springs for your garage door hardware are sold separately. Refer to the
chart below to determine the appropriate springs for your garage door.
Quantity Needed
up to 75 P9282
90 to 150 P728 or SL7282
105 to 175 P5282
125 to 250 P3282
150 to 300 P728 or SL7284
200 to 350 P5284
Make Sure Your Springs Meet Safety Regulations
It’s The Law!
“Every (residential extension) garage door spring sold...or installed...shall be equipped with an
approved device capable of restraining the spring or any part thereof in the event it breaks.”
Excepts from revised California Administrative Code, Title 24, Part 2.
s All Holmes springs sold today in California satisfy the current state safety code - yours may not.
s The complete line of Holmes garage door springs has containment and complies with the
current code.
s Holmes safety containment will prevent springs or parts for hardware from flying loose and
damaging your operator or your automobile.
s Holmes safety containment will prevent springs from whipping free and causing possible injury
to you or your family.
s If you have old style (uncontained) springs, they should be replaced.
s If one spring breaks replace them all, the others can’t be far behind.
We highly recommend that you replace your old (uncontained) springs with new
Holmes springs.
4. Spring Installation Instructions for Safety Lock, Plug End and Clip End Springs.
Important: With the door open and braced, remove springs from one side only (throw springs away). NEVER remove springs from both sides of the door at the same time.
Single Safety Lock Installation
Install spring hook into chain.
Stretch spring up and hook over
lower bushing on kicker as
shown. If hooks are not in line
twist spring in the direction it
turns easiest. Attach Spanner
Plate with bolt and nut on
each end. (see drawing)
Double Safety Lock
Installation
Install two springs by
their hooks into chain.
Stretch springs
up and hook over lower
bushing on kicker as
shown. If required, twist
springs in the direction
they turn the easiest,
to line up hooks.
Insert 1/4” x 5/8” bolt
and nut for safety
lock as shown.
WARNING:
Do not close door
until nuts & bolts
are tightened!
DISCARD SPANNER
PLATES FOR THIS
INSTALLATION
Single Plug End or Clip End
Installation
Install hook into chain. Install
other hook over the lower
bushing in kicker as shown.
Attach spring to lower hook.
Apply the plate and keeper
according to sketch &
instructions, then stretch to
connect to upper hook.
Apply plate and keeper.
Double Plug End or Clip
End Installation
Install “W” hook into chain.
Install other “W” hook over
lower bushing in kicker, as
shown. Attach two springs
to lower “W” hook and add
plate and keeper as shown.
Stretch springs to connect
to upper “W” hook. Add
plate and keeper.
WARNING:
Do not close
door until
keeper rings
are in place!
EXCEPTION:
No. 1 & No. 3
Springs
PAT. NO. 4,057,235
NOTE: If a spring produces excessive noise when door closes, (a) brace door open
(see step 2) (b) unhook spring at kicker and (c) twist the end of the springs 180
degrees IN THE DIRECTION IT TURNS MOST EASILY.
Springs should not have more than 2” stretch at any time when door is in an open position.
Note: Your door may utilize a
Lower Jamb Connector (LJ-1P)
versus a chain mount.
Install hooks accordingly.
With Holmes Adjusta-Matic Hardware,
You Can Adjust Your Door Without
Removing the Springs!
- Holmes makes it EASY to stretch the springs the
proper one to two inches and adjust the hardware
without ever removing the springs.
- You can replace the Kicker Assembly (AK-1P) and
Lower Jamb Connector (LJ-1P) or replace the entire
hardware assembly with our One-Piece Hardware
Kit (E900)*.
-These parts are engineered and tested for convenience
and reliability and fit any Holmes hardware set.
*Recommended if current hardware is worn or dated.
Adjusta-Matic works with “C” hooks for single spring
or “W” hooks for double spring applications. Also works
with single or double Safety Lock spring configurations.
Replacing or Adjusting One-Piece Garage Door Hardware Replacing Broken or Worn Out Springs