EAGLE TUGS P ARTS & S ERVICE M ANUAL V e hi cl e T ype s: T T- 4 , TT - 5 , TT - 6 , & T T - 8 E N G I N E T Y P E : C H R Y S L E R 2 .5 L 4 C Y L I N D E R E N G I N E M O D E L TT4-8 Chrysler H153 REV07 8.25.
REV07 8.25.
I NTRODUCTION From everyone at Eagle Tugs, we would like to say Thank You for purchasing an Eagle TT-series tow tractor. We take a lot of pride in the quality of the products that we build, as well as our continued customer service. Our goal is to build a long term relationship with our customers. We want you, the customer, to be 100% satisfied with your Eagle experience. To us, this means that your Eagle TT-series tractor is functionally superior to any other products you have used.
T ABLE O F C ONTENTS INTRODUCTION....................................................................................................................... 3 PURPOSE & USE OF THIS MANUAL......................................................................................................................... 3 TECHNICAL ASSISTANCE .......................................................................................................................................... 3 ORDERING SPARE/SERVICE PARTS ...........
T ABLE O F C ONTENTS Axle Assembly—Front Drive ALL Wheel Drive ........................................................................................ 49 Axle Assembly—Rear ...................................................................................................................................... 50 Axle Torque Specifications .............................................................................................................................
W ARRANTY V EHICLE ID I NFORMATION This information can be found on the tractor’s I.D. Plate located on the firewall next to the driver’s seat. Additionally, there is a permanent serial number located on the rear bulkhead inside the engine compartment. MODEL SERIAL # MFG DATE ENGINE TYPE ENGINE SERIAL # CHRYSLER 2.5L DISTRIBUTOR # REV07 8.25.
W ARRANTY WARRANTY INFORMATION Please read the Eagle Tugs warranty statement (available on our website) carefully. When contacting Eagle Tugs for warranty or parts service, please have the following information ready: Tractor model number Tractor serial number Current hour reading TT4-8 Chrysler H153 REV07 8.25.
S AFETY I NFORMATION I MPORTANT S AFETY N OTICE Appropriate service methods and proper repair procedures are essential for the safe, reliable operation of all industrial engines as well as the personal safety of the individual performing the work. This Service Manual provides general directions for accomplishing service and repair work with tested and effective techniques. Following them will help assure reliability.
S ERVICE P ARTS I LLUSTRATIONS & D ETAIL I DENTIFICATION K EY The following abbreviations are used throughout the parts lists in this section. Abbreviation Meaning NS Not Listed NPN No Part Number TT4-8 Chrysler H153 Purpose Part required but not shown on diagram Parts shown and numbered, but not stocked and sold by Eagle. Typically used for bolts, clamps, etc… REV07 8.25.
P OWER T RAIN ENGINE DRESS REV07 8.25.
P OWER T RAIN ENGINE DRESS Item Part Number Qty Description 1 A-TT4-00651 1 OIL PRESSURE SENDING UNIT 2 A-TT4-00652 1 WATER TEMPERATURE SENDING UNIT 3 A-TT4-00653 1 FAN SWITCH 8 A-TT4-00304 1 IGNITION MODULE 9 A-TT6-00012-1 1 BRACKET-IGNITION MODULE 10 A-TT6-00011-2 1 ADAPTER PLATE CARBURETOR 11 A-TT5-00012 1 CARBURETOR 12 A-TT5-00710 1 GOVERNOR 13 B-TT5-00708 1 SPACE PLATE-CARBURETOR 14 B-TT5-00709-1 1 ACCELERATOR CABLE MTG.
P OWER T RAIN ENGINE MOUNTS 20 REV07 8.25.
P OWER T RAIN ENGINE MOUNTS Item Part Number Qty Description 1 B-TT4-00052-1 1 FIRE WALL MOUNT 2 NPN 6 SCREW-HEX CAP-1/2-13 X 1 1/2 3 NPN 9 WASHER-FLAT-1/2 4 NPN 9 NUT-LOCK-1/2-13 5 NPN 1 SCREW-HEX CAP-1/2-13 X 4 6 B-TT4-00051-1 1 MOUNT-TRANSMISSION 7 NPN 4 SCREW-HEX CAP-M10-1.5 X 35 8 A-TT4-00067 1 ENGINE SUPPORT SIDE 9 NPN 1 SCREW-HEX CAP-1/2-13 X 4 1/2 GR5 10 NPN 2 SCREW-HEX CAP-M12-1.75 X 28 11 NPN 2 SCREW-HEX CAP-M12-1.
P OWER T RAIN ENGINE OIL 13 14 16 15 12 9 11 18 17 10 8 1 5 3 6 4 REV07 8.25.
P OWER T RAIN ENGINE OIL Item Part Number Qty Description 1 4387478 1 SEAL-OIL PAN TO RETAINER FRONT 2 5203778 1 SEAL-OIL PAN TO RETAINER REAR(NS) 3 6032145 1 OIL PAN DRAIN PLUG(NOW 1 PIECE) 4 4621160 1 PAN-OIL PARTIAL WITH LINERS PAINTED 5 6501990 12 SCREW-HEX HEAD-M8-1.
P OWER T RAIN CYLINDER HEAD 20 REV07 8.25.
P OWER T RAIN CYLINDER HEAD Item Part Number Qty Description 1 4728218 1 GASKET PACKAGE STEEL HEAD(NS) 2 4773063 1 GASKET PACKAGE ALUMINUM HEAD(NS) 3 5241066 1 CYLINDER HEAD COVER 3 4739918 1 ALUMINUM CYLINDER HEAD COVER 4 4667303 1 RESTRICTOR 5 4621012 6 6100276 5 SCREW-HEX CAP-W/ WASHER M6-20 7 4343882 1 GASKET 8 4105395 1 SEAL-CAMSHAFT FRONT OIL 9 NPN 10 SCREW-HEX CAP M8-1.
P OWER T RAIN CYLINDER BLOCK REV07 8.25.
P OWER T RAIN CYLINDER BLOCK Item Part Number Qty Description 4626450 1 GASKET PACKAGE LOWER ENGINE 1 4556431 1 ENGINE INJECTOR 2 6500402 2 DOWEL-CYLINDER BLOCK TO HEAD 3 NPN 1 PLUG-CYLINDER BLOCK WATER JACKET 4 NPN 4 DOWEL-CYLINDER BLOCK TO CRANKSHAFT DRAIN (1/4) RETAINER 6 6100276 3 SCREW-HEX CAP W/ WASHER 6100271 1 SCREW-HEX CAP W/ WASHER 7 2473275 1 SEAL CRANKSHAFT FRONT OIL 8 5203778 1 SEAL OIL PAN TO RETAINER 8 4387478 1 SEAL OIL PAN TO RETAINER 9 455601
P OWER T RAIN CRANKSHAFT, PISTON & TORQUE CONVERTOR 19 24 7 18 24 26 15 25 12 13 14 11 REV07 8.25.
P OWER T RAIN CRANKSHAFT, PISTON & TORQUE CONVERTOR Item Part Number Qty Description 1 5241076 4 BEARING PACKAGE CONNECTING ROD 1 5241077 4 .025mm US 1 5241079 4 .250mm US 2 NPN 4 CAP CONNECTING ROD BEARING 3 4227678 8 NUT CONNECTING ROD BEARING 4 6501934 10 SCREW-HEX CAP 5 NPN 5 CAPS CRANKSHAFT BEARING 6 4637601 1 BEARING PACKAGE CRANKSHAFT 6 46376021 1 .025mm US 6 4637604 1 .250mm US 7 4741001 4 BEARING PACKAGE CRANKSHAFT 7 4637596 4 .
P OWER T RAIN CAMSHAFT & VALVES REV07 8.25.
P OWER T RAIN CAMSHAFT & VALVES Item Part Number Qty Description 1 6501226 1 STUD & WASHER M6-41 2 4343660 1 GUIDE-CHAIN 3 4483486 1 SPROCKET-CRANKSHAFT CHAIN 4 4273260 1 CHAIN-BALANCE SHAFT 5 6101410 3 SCREW-CRANKSHAFT SPROCKET M6-16 6 6501714 2 SCREW-HEX CAP W/ WASHER M6-16 7 6100272 2 SCREW-HEX CAP W/ WASHER M6-50 8 4323041 1 TROUGH-CARIER COVER FRONT 9 6501420 1 SCREW-HEX CAP W/ WASHER M6-35 10 4483485 1 SPROCKET-BALANCE SHAFT 11 6100047 1 NUT WITH WAS
P OWER T RAIN TIMING BELT, COVERS & INTERMEDIATE SHAFT REV07 8.25.
P OWER T RAIN TIIMING BELT, COVERS & INTERMEDIATE SHAFT Item Part Number Qty Description 1 NO LONGER AVAILABLE 1 PLUG-TIMING BELT COVER LOWER 2 4242821 1 COVER-TIMING BELT LOWER 3 6500778 3 SCREW-HEX CAP-M6-20 4 6501947 1 SCREW-HEX CAP W/ WASHER 5 NPN 1 COVER-SERVICED IN ITEM #25 6 6500150 1 KEY-CRANKSHAFT SPROCKET 7 4667262 1 SPROCKET-CRANKSHAFT 8 4343428 1 SHAFT-INTERMEDIATE 9 4448700 1 BEARING-INTERMEDIATE SHAFT FRONT 10 4105395 1 SEAL-INTERMEDIATE SHAFT OI
P OWER T RAIN MANIFOLDS, INTAKE & EXHAUST Item Part Number Qty Description 4105745 1 GASKET INTAKE & EXAUST MANIFOLD 1 6504170 8 STUDS 1A 6500363 8 NUTS 2 6501688 4 SCREW-HEX CAP M8X90 3 4273099 1 MANIFOLD-EXAUST 5 NPN 1 PLUG 6 4667173 1 MANIFOLD-INTAKE W/O EGR 7 4105745 1 GASKET 8 4343761 1 NIPPLE REV07 8.25.
P OWER T RAIN DRIVE PULLEYS Item Part Number Qty Description 1 6501732 1 SCREW-HEX CAP-WITH WASHER 2 4483016 1 SHIELD-IDLER ROLLER 3 3830196 1 PULLEY-IDLER 4 5281050 1 BRACKET WITH PULLEY 5 6100525 1 NUT 6 4483412 1 PULLEY-DRIVE 7 6101452 4 SCREW-HEX CAP 8 6100302 3 SCREW-HEX CAP WITH WASHER 9 4483468 1 PULLEY-WATER PUMP TT4-8 Chrysler H153 REV07 8.25.
P OWER T RAIN CRANKSHAFT VENTILATION Item Part Number Qty Description 1 5/8 HEATER HOSE APPROX 8 INCHES 1 HOSE-CRANKCASE VENT TO AIR CLEANER REV07 8.25.
P OWER T RAIN DISTRIBUTOR SPARK PLUGS & CABLES Item Part Number Qty 5226575 Description DISTRIBUTOR 1 5226546 1 CAP-DISTRIBUTOR 2 5226535 1 ROTOR-DISTRIBUTOR 3 4886068AA 1 SWITCH WITH PLATE 4 1-04419359 1 CABLE SET INCLUDED ITEM 4 & 6 5 4176009 1 COIL-IGNITION 6 SEE ITEM 4 1 WIRE-IGNITION COIL 7 5213693 4 SPARK PLUGS, RN12YC 8 5227251 1 COIL BRACKET TT4-8 Chrysler H153 REV07 8.25.
P OWER T RAIN CARBURETOR Item Part Number Qty Description 1 AA-TT5-00012 1 CARBURETOR ASSEMBLY 2 C526227 1 MAIN JET 3 C184914 1 JET ASSEMBLY 4 K2275 1 CARBURETOR REBUILD KIT 5 B85-139 1 FLOAT 6 B165-51-1 1 CHOKE HEATER REV07 8.25.
P OWER T RAIN BELT DRIVE Item Part Number Qty Description 1 7430 1 POWER STEERING PUMP BELT 2 4668165 1 ALTERNATOR BELT TT4-8 Chrysler H153 REV07 8.25.
P OWER T RAIN STARTER Item Part Number Qty Description 1 4671130 1 STARTER REV07 8.25.
P OWER T RAIN ALTERNATOR 1 4 2 8 6 9 2 5 3 7 10 12 8 10 7 11 Item Part Number Qty Description 1 6501732 2 SCREW-HEX CAP-WITH WASHER 2 NPN 2 WASHER-FLAT 3 NPN 1 NUT 4 NPN 1 SCREW 5 4557431 1 ALTERNATOR 6 4483488 1 SPACER 7 NPN 2 SCREW-HEX CAP-WITH WASHER 8 6101448 2 NUT WITH CRUSH WASHER 9 NPN 1 SCREW 10 4483491 1 BRACKET-ADJUSTMENT UPPER 11 6501756 1 SCREW-HEX CAP 12 4536077 1 BRACKET-ALTERNATOR MOUNTING 13 4556175 1 ISOLATOR-ALTERNATOR (RU
P OWER T RAIN POWER STEERING PUMP 3 2 1 7 4 4 6 7 5 4 Item Part Number Qty Description 1 5274131 1 PUMP-ASSEMBLY POWER STEERING 2 4470376 1 CAP-PUMP 3 5214134 1 PULLEY 4 6500399 3 SCREW 5 5214491 1 BRACKET 6 6502406 1 SCREW WITH WASHER 7 6101448 2 NUT WITH WASHER REV07 8.25.
P OWER T RAIN WATER PUMP Item Part Number Qty Description 1 4621172 1 PUMP-WATER 2 5203542 1 GASKET-WATER PUMP HOUSING 3 4387459 1 GASKET-WATER PUMP BODY 4 6101462 3 SCREW-HEX CAP 5 4315737 1 HOUSING-WATER PUMP 6 6502718 1 STUD 7 6100267 9 SCREW-HEX CAP-WITH WASHER 8 4483629 1 HUB-WATER PUMP PULLEY TT4-8 Chrysler H153 REV07 8.25.
C OOLING S YSTEM REV07 8.25.
C OOLING S YSTEM Item Part Number Qty Description 1 A-TT4-00322-1 1 SURGE TANK 2 A-TT5-00331 1 STRAIGHT BRACKET 3 A-TT5-00330 1 90 DEGREE BRACKET 4 A-TT4-00326 1 TUBE-LOWER RADIATOR HOSE 5 A-TT4-00323 2 90 DEGREE-HOSE-LOWER 6 A-TT4-00321 1 90 DEGREE-HOSE-UPPER 7 A-TT4-00606 1 "Y"-FITTING 8 A-TT4-00320 1 TUBE-UPPER RADIATOR HOSE 9 A-TT4-00317 3 90 DEGREE ELBOW-HOSE-UPPER 10 A-TT4-00330-1 1 COOLING SYSTEM FILL CAP 11 A-TT4-00314 1 90 DEGREE ELBOW-HOSE-LOWER
D RIVELINE DRIVE SHAFT ASSEMBLY-FRONT (ALL TT 4-8 MODELS) 3 2 7 1 5 6 4 Item Part Number Qty.
D RIVELINE DRIVESHAFT ASSEMBLY—REAR (ALL TT 4-8 MODELS) 6 3 2 1 5 4 Item Part Number Qty. Description 1 A-TT8-00201-2 1 TRANSMISSION OUTPUT YOKE SHAFT-REAR 2 A-TT4-00134 1 DRIVE SHAFT SPRING 3 A-TT4-00132-1 1 CROSS BEARING FRONT D/S NEW STYLE 4 AB-TT4-00130-1 1 DRIVE SHAFT 5 A-TT4-00130 2 END YOKE STRAP KIT 6 A-TT4-00137 1 CROSS BEARING REAR D/S NEW STYLE *Due to discontinuation of certain Chrysler parts your original driveshaft and yoke may no longer be available.
S TEERING S YSTEM STEERING SYSTEM BREAKDOWN REV07 8.25.
S TEERING S YSTEM STEERING SYSTEM BREAKDOWN—DETAIL Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Part Number A-TT4-00381 NPN A-TT4-00382 NPN NPN A-TT4-00386 NPN* NPN* A-TT4-00389 A-TT4-00390 A-TT4-00391 NPN A-TT4-00393 A-TT4-00394-1 A-TT4-00395 A-TT4-00396 NPN** NPN** A-TT4-00399-1 N/A A-TT4-00401-1 A-TT4-00402 A-TT4-00403 A-TT4-00404 A-TT4-00405 A-TT4-00406 A-TT4-00407 A-TT4-00212 A-TT4-00204 Qty 1 4 1 1 1 1 2 2 1 1 1 2 4 1 2 2 4 4 1 1 1 1 1 1 4 1 1 1 1 Descript
N OTES : REV07 8.25.
T RANSMISSION COOLING SYSTEM— TRANSMISSION Item Part Number Qty. Description 1 A-TT4-00221-1 1 TRANSMISSION COOLER 2 A-TT4-00312-1 1 FAN 3 NPN 4 NUT 10-32 4 NPN 4 WASHER #10 5 NPN 4 SCREW-HEX CAP 10-32 X 2 6 A-TT4-00224 2 BRACKET FAN MOUNTING 7 A-TT4-00225 1 WIRE MESH 8 A-TT4-00205 4 HOSE CLAMP 9 NPN 2 HOSE 3/8 TT4-8 Chrysler H153 REV07 8.25.
T RANSMISSION TRANSAXLE MOUNTING & MISC. PARTS (ALL TT 4-8 MODELS) 9 REV07 8.25.
T RANSMISSION TRANSAXLE MOUNTING & MISC. PARTS (ALL TT 4-8 MODELS) Item Part Number Qty 1 A-TT5D-0018-1 1 TRANSMISSION 2 A-TN4-00707 1 GROUND STRAP 3 3747361 1 SWITCH-NEUTRAL STARTER & BACK UP LIGHT 4 4856444 1 DIPSTICK-TRANMISSION FLUID 5 5240849 2 DOWEL PIN-TRANS TO ENGINE ALIGNMENT 6 4778718 1 TORQUE CONVERTER 7 A-TT4-00419 1 TRANSAXLE SHIFT LEVER-MANUAL CONTROL 8 6501741 2 SCREW-HEX CAP-WITH WASHER M12-1.
T RANSMISSION TRANSAXLE CASE EXTENTION & RETAINER (ALL TT 4-8 MODELS) 22 REV07 8.25.
T RANSMISSION TRANSAXLE CASE EXTENTION & RETAINER (ALL TT 4-8 MODELS) Item Part Number Qty Description 1 6501474 10 SCREW-HEX CAP-WASH M8-1.25 X 16 2 4471573 1 PAN 3 NPN 1 CUP(NOT SOLD SEPARATELY) 4 4504568 1 SPACER KIT 5 4269787 1 RETAINER, OIL 6 4329829 1 RETAINER, BEARING 6500368 6 SCREW-HEX CAP-M8 X 1.25 X 23 NPN 6 SCREW-HEX CAP-WASH HEAD M8-1.25 X 2 8 NPN 10 SCREW-HEX CAP M8-1.25 X 15 9 4659342 1 COVER, TRANS.
A XLES AXLE ASSEMBLY—FRONT NON-DRIVE TT4-TT6 2WD ONLY 6 10 5 4 2 9 8 7 1 3 9 11 6 7 12 13 Item Part Number Qty Description 1 A-TT4-00111 1 AXLE ASSY-FRONT NON-DRIVE 2 C-TT4-00113-1-MACH 1 STEERING ARM - TT4-6 2WD 3 A-TT8-00115 3 STUD-STEERING ARM 4 3965138 3 BUSHING 5 NPN 3 9/16-18 GR8 HEX NUT 6 NPN 4 SCREW-HEX CAP 3/8-16X3.
A XLES AXLE ASSEMBLY—FRONT DRIVE (ALL WHEEL DRIVE) Item Part Number Qty. 1 A-TT8-00371 1 FRONT DRIVE AXLE ASSEMBLY 2 C-TT4-00113-2-MACH 1 STEERING ARM - TT4-TT8/2 AWD 3 A-TT8-00115 3 STUD - STEERING ARM 4 A-TT4-00362-1 4 KIT 5 NPN 4 3/8X16 LOCK NUT 6 A-TT4-00119 8 NYLON WASHER 7 NPN 4 SCREW-HEX CAP 3/8-16X3.
A XLES AXLE ASSEMBLY— REAR (ALL TT 4-8 MODELS) Item Part Number Qty Description 1 A-TT4-00361** 1 REAR AXLE ASSEMBLY 2 A-TT4-00116 2 LEAF SPRING 3 A-TT4-00362-1 4 U-BOLT KIT 4 A-TT4-00363 2 AXLE CLAMP PLATE 5 A-TT4-00366* 8 WASHER 6 A-TT4-00365* 8 NUT 7 4313905 1 LEFT HAND BACKING PLATE 8 4313904 1 RIGHT HAND BACKING PLATE *INCLUDED IN U-BOLT KIT **CALL EAGLE TUGS FOR INFORMATION IF YOUR TUG IS EQUIPPED WITH LIMITED SLIP REV07 8.25.
A XLES RECOMMENDED TORQUE SPECIFICATIONS FOR DANA 44 AXLE (FRONT) WRENCH TORQUE POSITION THREAD (LBS.
A XLES AXLE ASSEMBLY BREAKDOWN— FRONT NON-DRIVE (2WD) REV07 8.25.
A XLES AXLE ASSEMBLY BREAKDOWN –FRONT NON-DRIVE (2WD) Item Part Number Qty Description 1 29775-29X 1 TUBE ASSEMBLY 2 44101 2 NUT-SLOTTED 3 500024-8 2 PIN-COTTER 4 35417 2 RING-ADJUSTING 5 40112 1 SOCKET ASSEMBLY UPPER 6 35566 2 NUT-LOCK 7 40113 1 SOCKET ASSEMBLY LOWER 8 35928 1 RING-SNAP 9 31026-1 2 BOLT-STOP 10 500381-3 2 NUT-JAM 11 706652X KIT STEERING KNUCKLE R/H INCLUDES ITEMS 33-39 & 42 11 706653X KIT STEERING KNUCKLE L/H INCLUDES ITEMS 33-39 & 42
A XLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE (ALL WHEEL DRIVE) 81 REV07 8.25.
A XLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE (ALL WHEEL DRIVE) Item Part Number Qty Description 1 A-TT8-00371 1 COMPLETE AXLE ASSEMBLY 2 22404X 1 GEAR & PINION ASSEMBLY 3 30764 1 SLINGER-PINION OIL INNER 4 706031X KIT INNER PINION BEARING 5 706617X KIT SHIM-PINION ADJ INC ITEMS 5,7,12,13,15,15A 6 30765 1 BAFFLE-PINION OIL 7 706617X KIT SEE ITEM 5 8 706030 KIT OUTER PINION BEARING & RACE 9 13575 1 SLINGER-PINION OIL OUTER 10 39118 1 SEAL-OIL 11 345761X 1 END
A XLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE (ALL WHEEL DRIVE) COMPLETE ASSY U-JOINT ONLY 81 REV07 8.25.
A XLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE (ALL WHEEL DRIVE) Item Part Number Qty Description 42 706653X KIT STEERING KNUCKLE L/H 42 706652X KIT INCLUDES ITEMS 33-39 &42 STEERING KNUCKLE R/H INCLUDES ITEMS 33-39 & 42 43 44101 2 NUT-SLOTTED 44 500024-4 2 PIN-COTTER 45 044TR115-16X 1 TIE ROD ASSEMBLY 46 660091-18 2 SHAFT & JOINT ASSY INC ITEM 47 47 36364 1 SLINGER 48 38128 2 SEAL-OIL 49 38106 2 SPACER 50 550759 2 BEARING-NEEDLE 52 35704 12 NUT-LOCK 57 21588
A XLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE 18 REV07 8.25.
A XLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE Item Part Number Qty Description A-TT4-00361 1 COMPLETE AXLE ASSEMBLY 2 706033-10X KIT DRIVE GEAR & PINION 3 706046X KIT INNER PINION BEARING & RACE 4 706672X KIT SHIM-DRIVE PINION ADJUSTING 5 30765 1 BAFFLE-PINION BEARING 6 706672X KIT SHIM-PINION BEARING ADJUSTING 7 706045X KIT OUTER PINION BEARING & RACE 8 30273 1 SLINGER-PINION BEARING 9 38427 1 SEAL-PINION 10 345731X 1 END YOKE ASSEMBLY 11 30275 1 WASHER-PINION
A XLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE 18 REV07 8.25.
A XLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE CONT Item Part Number Qty Description 37 30636 4 NUT-SPINDLE 38 30637 2 LOCK WASHER WHEEL BEARING 39 34887-7 1 SHAFT-AXLE FLANGE LONG 34887-10 1 SHAFT-AXLE FLANGE SHORT 40 31534 16 ADAPTER-STUD 41 36805 24 NUT-LOCK 16979 1 VENT KIT 706671X 1 DIFF PARTS (STD) INC 15, 21-23, 29 KIT 707084X 1 DIFF PARTS (LTD SLIP) INC 15, 21, 23, 24, 26, 28, 29, 43-48 TT4-8 Chrysler H153 REV07 8.25.
B RAKES PARKING BRAKE ACTUATOR ASSEMBLY 20 REV07 8.25.
B RAKES PARKING BRAKE ACTUATOR ASSEMBLY Item Part Number Qty Description 1 A-TT4-00141 1 HAND BRAKE 2 NPN 4 SCREW-HEX CAP-5/16-18 X 1 3 NPN 4 WASHER-FLAT-5/16 4 NPN 4 NUT-LOCK-5/16-18 5 B-TT4-00145 1 CABLE PRIMARY 6 A-TT4-00146 1 BAR EQUALIZER 7 A-TT4-00193 3 CLEVIS PIN 8 NPN 3 COTTER PIN 9 A-TT4-00151 1 PARKING BRAKE CABLE LEFT REAR 10 A-TT4-00150 1 PARKING BRAKE CABLE RIGHT REAR 11 NPN 1 SCREW-HEX CAP-14-20 X 1 12 NPN 1 WASHER-FLAT-1/4 13 NPN 1 N
B RAKES DRUM BRAKE ASSEMBLY—REAR 29 28 30 21 REV07 8.25.
B RAKES DRUM BRAKE ASSEMBLY—REAR Item Part Number Qty Description 060WD101 1 BRAKE ASSEMBLY L/H 060WD100 1 BRAKE ASSEMBLY R/H 1 4313905 1 BACKING PLATE L/H 1 4313904 1 BACKING PLATE R/H 2 FR357 1 SET SHOE & LINING SET 4 2235585 1 CYLINDER ASSEMBLY L/H 4 2235586 1 CYLINDER ASSEMBLY R/H 5 315834 2 WHEEL CYLINDERS CONNECTING LINK 6 *SEE KIT BELOW 1 COVER 7 *SEE KIT BELOW 1 SPRING-UPPER 8 *SEE KIT BELOW 1 SPRING-LOWER 9 *SEE KIT BELOW 2 SPRING-HOLD DOWN 10
B RAKES BRAKE ACTUATOR ASSEMBLY REV07 8.25.
B RAKES BRAKE ACTUATOR ASSEMBLY Item Part Number Qty Description 1 NPN 4 ¼-20 SET SCREW 2 NPN 2 ½-20 NUT 3 C-TT4-10188 3 THOMSON NYLINER BEARING 4 C-TT4-10186 1 BELL CRANK 5 C-TT4-10187 1 BELL CRANK PIVOT SHAFT 6 A-TT4-00193 3 CLEVIS PIN 7 NPN 3 COTTER PIN 8 A-TT4-10192 3 CLEVIS 9 NPN 1 ½-20 X 12 ADJUSTING ROD 10 C-TT4-10182 1 BRAKE PEDAL PIVOT SHAFT 11 C-TT4-10181 1 BRAKE PEDAL 12 NPN 1 BRAKE PEDAL PIVOT 13 NPN 2 BELL CRANK STANDOFF 14 A-TT2-005
B RAKES HYDRAULIC ACUATION SYSTEM REV07 8.25.
B RAKES HYDRAULIC ACUATION SYSTEM ITEM PART NUMBER QTY.
B RAKES BRAKE SYSTEM—HYDRAULIC 18 18 REV07 8.25.
B RAKES BRAKE SYSYEM—HYDRAULIC—DETAIL Item Part Number Qty Description 1 A-TT4-00161 1 MASTER CYLINDER 2 A-TT4-00162 1 BRAKE LINE MASTER CYLINDER 3 A-TT4-00163 1 BRAKE LIGHT SWITCH TEE 4 A-TT4-00164 1 BRAKE LINE REAR 5 A-TT4-00165 3 BRAKE HOSE CLIP 6 A-TT4-00166 1 BRAKE HOSE REAR 7 A-TT4-00167 1 BRAKE LINE 8 A-TT4-00168 1 CROSS TEE 9 A-TT4-00169 1 BRAKE LINE REAR RT 10 A-TT4-00170 1 BRAKE LINE LEFT REAR 11 A-TT4-00171 1 BRAKE LINE FRONT REAR 12 NPN 4 L
F UEL S YSTEM FUEL SYSTEM REV07 8.25.
F UEL S YSTEM FUEL SYSTEM Item Part Number Qty Description 1 A-TT4-00271 1 FUEL CAP 2 A-TT4-00272 1 NIPPLE 3 A-TT4-00273 1 FUEL TANK 4 A-TT4-00274 3 ELBOW FITTING 5 A-TT4-00205 6 HOSE CLAMP 3/4 DIA.
F UEL S YSTEM FUEL SYSTEM LP REV07 8.25.
F UEL S YSTEM FUEL SYSTEM LP Item Part Number Qty Description 6 A-TT5-00753 1 FEED LINE 7 NPN 1 FITTING-90 DEGREE 8 NPN 1 SAFETY VALVE 9 NPN 1 BULK HEAD FITTING 10 NPN 1 FITTING-90 DEGREE 11 A-TT5-00754 1 FEED LINE 12 A-TT5-00755 1 CARBURETOR LINE 13 A-TT5-00756 1 VACUUM LINE 14 NPN 4 HOSE CLAMP 15 NPN 1 FITTING-90 DEGREE 16 A-TT5-00757 1 CARBURETOR 17 NPN 1 HOT WATER LINE 18 A-TT5-00758 1 MOUNTING BRACKET 19 NPN 4 SCREW-HEX CAP-5/16-18 X 1 20
E XHAUST S YSTEM EXHAUST SYSTEM REV07 8.25.
E XHAUST S YSTEM EXHAUST SYSTEM Item Part Number Qty Description 5 A-TT4-00260 2 PIPE HANGER 6 A-TT4-00254 3 MUFFLER CLAMP 7 A-TT4-00258-1 1 MUFFLER 8 NPN 2 SCREW-HEX CAP-3/8-16 X 1 1/4 9 NPN 2 WASHER-FLAT-3/8 10 NPN 2 NUT-HEX CAP-3/8-16 11 A-TT4-00259-1 1 TAIL PIPE 12 AE-OPT-0059 1 ARRESTOR, SPARK, (OPTION) 13 A-TT4-00251 1 GASKET 14 G-100499 2 NUT-LOCK 8X1.
O PERATOR C OMPARTMENT ACCELERATOR PEDAL 16 ITEM PART NUMBER QTY DESCRIPTION 1 A-TT4-00281-1 1 FOOT PEDAL ASSEMBLY 2 NPN 3 SCREW-HEX CAP-1/4-20 X 1 GR5 3 NPN 3 NUT-LOCK-1/4-20 4 A-TT4-00282-1 1 CABLE ASSEMBLY 5 A-TT4-00283-1 1 CLEVIS PIN SOLD WITH ITEM 6 6 A-TT4-00283-1 1 PIN-COTTER SOLD WITH ITEM 5 7 B-TT5-00709-1 1 ACCELERATOR CABLE MNT BRACKET 8 NPN 2 SCREW-HEX CAP-3/8-16 X 1 1/2 9 NPN 3 WASHER-FLAT-3/8 11 A-TT4-00286 1 SPRING RETURN 12 A-TT4-00287 1 B
O PERATOR C OMPARTMENT TRANSMISSION CONTROL Item Part Number Qty Description 1 A-TT4-00245 1 TRANSMISSION SHIFT CONTROL 2 A-TT4-00246 1 TRANSMISSION SHIFT CABLE 3 A-TT4-00248 1 TRANSMISSION CABLE BRACKET ASSEMBLY 4 A-TT4-00247 1 U-BOLT KIT 5 A-TT4-00249 1 BALL JOINT KIT 6 A-TT4-00419-1 1 TRANSMISSION LEVER TT4-8 Chrysler H153 REV07 8.25.
O PERATOR C OMPARTMENT INSTRUMENT PANEL REV07 8.25.
O PERATOR C OMPARTMENT INSTRUMENT PANEL—DETAIL Item Part Number Qty Description 1 C-TT4-00411 1 DASH PANEL (NO INSTRUMENTS) 2 A-TT4-00412 1 OIL PRESSURE GAUGE 3 A-TT4-00415 1 FUEL GAUGE 4 A-TT4-00416 1 VOLT-AMP GAUGE 5 A-TT4-00417 1 TEMP GAUGE 6 A-TT4-00418 1 HOUR METER 7 A-TT4-00422-2 1 IGNITION SWITCH (KEYED OPTION) 7 A-TT4-00422-3 1 IGNITION SWITCH (KEYLESS OPTION) 8 A-TT6-0015-1 1 PLATE, MOUNTING IGNITION SWITCH 10 A-TT4-0423-1 1 HEAD LIGHT SWITCH 11 A-T
N OTES : REV07 8.25.
E LECTRICAL S YSTEM ELECTRICAL PANEL Item Part Number Qty Description 1 B-TT4-00301 1 MOUNTING BRACKET 3 NPN 2 WASHER-FLAT-#10 4 NPN 2 NUT-LOCK-#10 5 A-TT4-00302 1 STARTER RELAY 6 A-TT4-00303-1 1 HORN RELAY 7 A-TT4-00307 1 FUSE BLOCK-SPADE 8 A-TT4-00305 1 VOLTGE REGULATOR 9 NPN 9 SCREW-SELF TAPPING-1/4 10 A-TT4-00308 1 FAN RELAY 11 A-TT4-00309 4 FUSE-SPADE (25 AMP) TT4-8 Chrysler H153 REV07 8.25.
E LECTRICAL S YSTEM ELECTRICAL SCHEMATICS REV07 8.25.
E LECTRICAL S YSTEM ELECTRICAL SCHEMATICS WIRE NUMBER FROM 41 WHITE WIRE UNDER DASH TO WIRE NUMBER TAIL LIGHTS (EXTRA) FROM PULL WHITE STARTER 44A WHITE LIGHT SWITCH FUSE BOX (LIGHT) 22 BROWN STARTER RELAY 44 WHITE LIGHT SWITCH TAIL LIGHTS 26 PURPLE TRANS PLUG 64 ORANGE HORN 41R PINK TRANS PLUG 22 BROWN TRANS PLUG HORN RELAY 11V YELLOW DIESEL ENGINE VOLT REG-ALT BUSS BAR IGNITION 11V GREEN GAS ENGINE VOLT REG-ALT BUSS BAR IGNITION 26I ORANGE IGNITION COIL 11Y YELLOW VOLTAGE
E LECTRICAL S YSTEM REV07 8.25.
E LECTRICAL S YSTEM IGNITION MODULE WIRING TT4-8 Chrysler H153 REV07 8.25.
E LECTIRCAL S YSTEM SHUTDOWN OPTION WIRING 2 10 4 5 11 7 8 Item 1a 1b 2 3 4 5 6 7 8 9 9 Part Number AE-OPT-0080(COMPLETE ASSY) AE-OPT-0081-1(COMPLETE ASSY) 9B3215 W2007.01 861193F 8609331F 1215 H1004 3750202 Qty 1 1 1 1 1 1 2 1 1 Description LOW OIL/HI TEMP SHUTDOWN DIESEL ENG LOW OIL/HI TEMP SHUTDOWN GASOLINE SHUTDOWN MODULE WIRE HARNESS OIL PRESSURE LIGHT TEMPERATURE LIGHT LENS COVER SHROUD(NOT SHOWN) PRESSURE SWITCH 1/8 MALE/FEMALE ADAPTER(NOT SHOWN) 3730402 1 1/4 X 1/8 ADAPTER REV07 8.
E LECTRICAL S YSTEM CAB OPTION WIRING DIAGRAM TT4-8 Chrysler H153 REV07 8.25.
E LECTRICAL S YSTEM HEADLIGHT, TAILLIGHT & SPOTLIGHT 6 7 8 2 3 9 5 4 REV07 8.25.
E LECTRICAL S YSTEM HEADLIGHT, TAILLIGHT & SPOTLIGHT Item 1 2 3 4A 4B Part Number A-TT10-00291 NPN NPN AE-OPT-0075-1 (TEAR DROP STYLE) A-TT4-00291-6 (RETANGULAR STYLE) Qty 2 2 6 2 2 Description HEADLIGHT NUT-1/2-13 NUT-1/4-20 HEADLIGHT WITH TURN SIGNAL (OPTION) HEADLIGHT WITH TURN SIGNAL (OPTION) 5 A-TT4-00291-5 1 REAR FACING SPOT LIGHT TAILLIGHT ASSEMBLY—DETAIL Item 6 7 8 9 Part Number A-TT4-00292 NPN NPN 73-1912 Qty 2 2 6 Description TAILLIGHT WASHER-FLAT-1/2 WASHER-FLAT-1/4 TAIL LENS COV
A IR C LEANER AIR CLEANER ASSEMBLY REV07 8.25.
A IR C LEANER AIR CLEANER ASSEMBLY Item Part Number Qty Description 1 A-TT4-00091 1 AIR CLEANER 2 A-TT4-00092 2 BRACKET 3 NPN 4 SCREW-HEX CAP-3/8-16 X 1 GR-5 4 NPN 4 NUT-LOCK-3/8-16 5 NPN 4 WASHER-FLAT-3/8 6 A-TT4-00094 2 INTAKE TUBE 45 DEGREE - GAS ONLY 7 A-TT4-00095 1 INTAKE TUBE 8 A-TT4-00096 7 CLAMP NO. 40 - GAS ONLY 9 A-TT4-00097 1 INTAKE TUBE 90 DEGREE GAS ONLY 10 A-TT4-00098 1 RAIN CAP 13 A-TT4-00101 2 INTAKE TUBE TT4-8 Chrysler H153 REV07 8.25.
O THER A SSEMBLY BODY ASSEMBLY 1 2 3 4 6 5 Item 1 Part Number C-TT4-0012-3 Qty 1 Description LOCKING T-HANDLE LATCH 2 C-TT4-0012 1 HOOD 3 NPN 1 HOOD PROP ASSEMBLY 4 D-TT4-0009-1 1 GRILL GUARD/ACCESS DOOR 5 62-10-603-20 1 LATCH FOR ACCESS DOOR 6 A-TT4-0052 1 HORN ASSEMBLY REV07 8.25.
O THER A SSEMBLY SEAT AND SAFETY LIGHT OPTIONS 8 OR 11 1 Item Part Number Qty Description 1 A-TT4-0048-1 1 STANDARD SEAT 2 AE-OPT-0055-A 1 STANDARD SEAT BOTTOM CUSHION 3 AE-OPT-0090 1 STANDARD SEAT W/ KILL SWITCH(OPTION) 3 A-TT10-00048 1 BENCH SEAT (DUAL REAR WHEEL MODELS) 4 AE-OPT-0055-B 1 BENCH SEAT BACK CUSHION 5 AE-OPT-0055-C 1 BENCH SEAT BOTTOM CUSHION 6 AE-OPT-0183 1 BENCH SEAT W/ KILL SWITCH (OPTION) 7 E10000 1 SEAT BELT 8 AE-OPT-0002 1 AMBER ROTATING BEA
W HEELS & T IRES WHEEL & TIRE ASSEMBLY Item Part Number Qty Description 1 A-TT4-00121 4 STANDARD TIRE 16.5" 2 A-TT4-00122 4 STANDARD RIM 3 A-TT4-00123 32 LUG NUT 4 A-TT8-00121 4 MUD & SNOW TIRE 16" (OPTION) 5 A-TT4-00122-1 4 RIM, MUD & SNOW TIRE 16" (OPTION) REV07 8.25.
W HEELS & T IRES WHEEL & TIRE ASSEMBLY—DUAL REAR WHEEL MODELS Item Part Number Qty Description 1 A-TT8/2-00121-1 6 STANDARD TIRE 16" 2 A-TT4-00122-1 2 RIM 16"-FRONT 3 A-TT8/2-00126 4 RIM 16"-REAR 4 A-TT4-00123 32 LUG NUT 5 A-TT8/2-00129 16 WHEEL ADAPTER LUG NUT 6 A-TT8/2-00127 2 WHEEL ADAPTER TT4-8 Chrysler H153 REV07 8.25.
O PTIONS CAB OPTION 1 16 3 18 2 5 17 4 15 8 6 9 7 REV07 8.25.
O PTIONS CAB OPTION Item Part Number Qty Description 1 AE-OPT-0004 1 CAB ASSEMBLY COMPLETE 1 AE-OPT-0003 1 CAB ASSEMBLY COMPLETE (DUAL REAR WHEEL MODEL) 2 40502 1 DOOR ASSEMBLY COMPLETE 3 A-TT4-00553 1 DOME LITE 4 A-TT4-00554 1 ROOF VENT 5 A-TT4-00555 1 WIPER MOTOR 6 A-TT4-00556 1 DEFROST FAN 7 A-TT4-00609 1 HEATER FAN SWITCH 8 991013 1 WIPER ARM 9 990994 1 WIPER BLADE 10 40516 3 DOOR HINGE(NS) 11 40515 1 STRIKER PLATE(NS) 12 48717 1 OUTSIDE DOOR H
O PTIONS CAB HEATER 4 5 1 ENGINE RETURN 3 2 ENGINE SUPPLY 3 Item Part Number Qty Description 1 A-TT4-00601 1 HEATER ASSEMBLY 2 A-TT4-00607D 1 CONTROL VALVE 3 02220200A 2 Y CONNECTOR 4 A-TT4-00609 1 HEATER FAN SWITCH 5 A-TT4-00608 1 TEMPERATURE CONTROL CABLE 6 NPN 2 5/8 HEATER HOSE (NOT SHOWN) REV07 8.25.
O PTIONS HITCH OPTIONS 2 1 3 4 5 6 Item Part Number Qty Description 1 AE-OPT-0033 1 E-HITCH 1 1/2 " PIN-COMPLETE ASSEMBLY 2 B-TT3-0008 DET2 1 E-HITCH GUIDE 1 1/2" GUIDE PIN WITH RING 3 B-TT3-0008A 1 E-HITCH SPRING 4 B-TT3-0008 DET5 1 LOCKING COLLAR 5 B-TT3-0008B 1 ROLL PIN 6 AE-OPT-0028 1 PINTLE HOOK 7 AE-OPT-0026 1 AIRLINE HITCH 3" PIN WITH CABLE(NOT SHOWN) 8 AE-OPT-0093 1 AIRLINE HITCH 2 3/8" PIN (NOT SHOWN) * The above are standard hitch options.
M AINTENANCE MAINTENANCE SCHEDULE NO Description of Check/Service X-Check * - Requires Service Daily Engine Oil and filter *first 50 hours 1 and every 100 hours thereafter x 2 Transmission Fluid *every 500 hours x 3 Power Steering Fluid x 4 Brake Fluid x 5 Coolant Level x 6 Fuel Filter *every 250 hours 7 Oil Leak Check x 8 Engine Rubber Mounts 9 Inlet & Exhaust Pipes to Manifold 10 Throttle Controls 11 Coolant Hoses 12 Belt Drives 13 Fuel System Leak Check 14 Electrical Wires and Connections 15 Suspen
M AINTENANCE LUBRICATION CHART-FRONT WHEEL DRIVE Item 1 2 3 4 5 6 7 8 Identification Steering Linkage Transmission Oil* Engine Oil Drive Axles Power Steering Pump Drive Shaft Brake Master Cylinder Engine Coolant Type Service Lube Check Change Check Check Lube Check Check *Check when engine is at operating temperature TT4-8 Chrysler H153 REV07 8.25.
M AINTENANCE LUBRICATION CHART-ALL WHEEL DRIVE Item 1 2 3 4 5 6 7 8 Identification Steering Linkage Transmission Oil* Engine Oil Drive Axles Power Steering Pump Drive Shaft Brake Master Cylinder Engine Coolant Type Service Lube Check Change Check Check Lube Check Check Lubricant EP Multipurpose Grease Dextron III OE/HDO (MIL-L-2104) GO 80-90 (MIL-L-2105) Power Steering Fluid EP Multipurpose Grease Dot 3 MIL-A-46153 (Ethylene Glycol) *Check when engine is at operating temperature REV07 8.25.
M AINTENANCE TIPS FOR INCREASED ALL WEATHER TRACTION DURING AIRCRAFT PUSHBACK 1. Reduce air pressure in pneumatic tires from 60 PSI to as low as 25 PSI. (**restore air pressure to 60 psi as soon as weather emergency ends). 2. When pushing with All Wheel Drive tractors, make sure the tow bar is level or slightly downhill toward tractor. 3. When towing with Rear Wheel Drive-raise hitch height. 4. When pushing with Rear Wheel Drive-lower hitch height.
M AINTENANCE FRONT END ALIGNMENT PROCEDURE Find center line of tire front and back Check with tape measure to see difference The front should be 1/16 inch more that the rear 1/16 inch toe out, if less or greater loosen the two bolts on the tie rod clamp Turn clamp in or out to achieve desired setting—1/16 in toe out Retighten two bolts on the tie rod clamp + 1/16 TOE OUT TIE ROD CLAMP & BOLT FRONT TIRES REV07 8.25.
R EVISION L OG Rev Date 6 19-Nov-2013 Removed warranty statement SEB 7 25-Aug-2014 Corrected carburetor float and choke heater part numbers. Added recommended filter guide SEB TT4-8 Chrysler H153 Description Appr. REV07 8.25.
REV07 8.25.
