Install Instructions

IMPORTANT SAFETY INSTRUCTIONS
• Heating cables MUST be installed in compliance with ALL Na-
tional, State and Local codes. Check with your local electrical
inspector for specic details.
• ALWAY S ex erc is e pro pe r car e and cau t io n du r in g
installation and use of the F r e e z e d Free Pipe Heat-
ing System. CAREFULLY follow and understand t h e
instructions and warnings provided for your safety.
• T h e F r e e z e d F r e e p l u g a n d f i b e r g l a s s t h e r m a l
ins ula tio n w i th va p or sea l m ust be ke p t d ry an d
waterproof to avoid possible electrical shock or re.
• ONLY use the FreezedFree System on metal and plastic domestic
water pipes (such as PVC or polybutylene). NEVER use product
on exible vinyl tubing (garden hose), on buried pipes, on pipes
carrying any uid other than water, or ANY non-pipe heating
applications such as roof and gutter de-icing or driveway snow
melting.
• NEVER expose FreezedFree Cable to temperatures ABOVE 150°F
(66°C), this will shorten the life of the cable. BEFORE installing on
hot water pipes, ALWAYS set the water heater thermostat BELOW
150°F (66°C) (low to medium on most thermostats).
• ONLY use the Fused Plug Kit (10802 or 10803) for
making connections.
• NEVER alter the plug in ANY way.
• To avoid short circuits, NEVER twist the wires inside the Freez-
edFree Cable together OR allow them to touch each other or
the outer braid.
• ALWAYS remove old heating tapes or insulation.
• ALWAYS keep cable ends clean and dry.
• Seal the cable ONLY with the end seal provided.
• ONLY cut the FreezedFree Cable jacket at the ends
when attaching the fused plug and end seal.
• NEVER cut, nick, or allow the plastic jacket of the FreezedFree Cable
to be worn down. The braid MUST remain intact.
• NEVER install the cable where it might be hit or cut by something.
• NEVER install the cable where it might be damaged by rubbing
against rough surfaces.
• BEFORE installing the FreezedFree Cable, le and remove from the
pipe ALL sharp edges which might damage the cable. The cable
MUST touch ONLY smooth non-abrasive pipe surfaces.
• A L W A Y S p r o t e c t t h e C O M P L E T E s y s t e m f r o m
damage by animals or impact.
• NEVER use nails, metal clamps, wires or other devices that might cut
the cable to support the cable along the pipe.
• Only use ½" or 1" vinyl or berglass tape to attach cable to pipe.
• Inspect the FreezedFree Cable for damage EACH TIME you plug it in.
If left plugged in all year, inspect it AT LEAST once a year or ANY time
you have reason to suspect damage.
• If y ou s e e a c ut, nic k or w orn spo t on t he c able ,
IMMEDIATELY disconnect the system and replace it.
• There are NO serviceable parts in the FreezedFree Cable System.
• NEVER splice a damaged cable.
• NEVER repair a damaged cable.
• ALWAYS replace a damaged cable with a new one.
• ALWAYS replace ANY damaged insulation and water-proof covering
after EACH inspection of the cable.
• O N LY c o n n e c t th e p l u g t o a re c e p t ac l e i n s t a l l e d
according to the National Electrical Code (or CEC) AND protected from
rain and other water.
• N E V E R i n s t a l l o r u s e F r e e z e d F r e e Ca b l e w h e r e
ammable materials, liquids or vapors may be present. If the cable is cut
while the system is connected, the risk of re is increased.
•
ALWAYS use a ground fault protection device (GFPD) to reduce the danger
of re from a damaged or improperly installed heating cable. Electrical fault
c u r r e n t s c a u s e d b y d a m a g e d o r i m p r o p e r -
ly installed cable MAY NOT BE LARGE ENOUGH to trip a
conventional circuit breaker.
• If yo u DO N O T know w he t h er your el e c tr i c a l system
is protected by a GFPD, ALWAYS consult an electrician.
NOTE Many m obile home h eat ta pe rec eptac les ar e
NOT protected by a GFPD. A cord connected GFPD suitable
for outdoor applicat ions is avai lable from Easy Heat
(cat.no. HCP1).
• In mobile home applications, ONLY connect the plug to an electrical
outlet UNDERNEATH the mobile home. The outlet MUST be in an un-
exposed, dry location because the plug is NOT weatherproof. NEVER
use an extension cord.
• To help prevent damage to the cable and the possibility of re or
electrical shock, place the “Caution” label provided in the FreezedFree
Plug Kit (10802 & 10803) on the completed system where it can be
EASILY seen. This “Caution” label is REQUIRED by the National Electrical
Code.
STEP 4 HOW TO ASSEMBLE AND INSTALL
THE CABLE AND FUSED PLUG KIT
INSTALLING THE END SEAL
4a. CLEANLY cut off the end of the cable.
4b. 1. Use a pencil or screwdriver
to unravel the braid back 1"
from the cable end.
2. Twist the braid
into a tight
pigtail.
4c. 1. Tape the braid pigtail back on top of
the braided cable.
2. Pushing rmly, insert the cable into
the end seal all the way (at least
3
/
4
").
Some gel may ooze out. Do not
attempt to wipe off.
DO NOT TWIST THE END SEAL DURING OR AFTER INSERTION. DO
NOT REUSE AN END SEAL.
To avoid short circuits, NEVER twist the wires inside the FreezedFree
Cable together OR allow them to touch each other or the outer braid.
HOW TO DETERMINE THE LENGTH OF CABLE
YOU NEED (MAXIMUM CIRCUIT LENGTH:75 FEET)
STEP 1 COLLECT THE FOLLOWING
NECESSARY INFORMATION
• Pipe size
• outside diameter
• length
• Lowest expected air temperature
(disregard windchill: it has been
gured into the Length Selection chart)
• Number of valves and spigots
• Distance from pipe to electrical outlet
Self Regulating Pipe Heating System
INSTRUCTION SHEET
THIS PRODUCT HAS BEEN DESIGNED FOR USE ONLY AS
WATER PIPE NO-FREEZE PROTECTION. DAMAGE TO, OR
IMPROPER INSTALLATION, USE AND/OR MAINTENANCE OF ELEC-
TRICAL HEATING CABLE CAN RESULT IN FIRE, ELECTRICAL SHOCK
AND/OR FREEZING OF PIPE.
THIS IS A SAFETY ALERT SYMBOL. WHENEVER YOU SEE
IT ALWAYS CAREFULLY READ AND UNDERSTAND THE
WARNINGS THAT FOLLOW. BE ALERT TO THE POSSIBILITY
OF SERIOUS INJURY OR DEATH.
a
WARNING
ONLY use this product on water supply and drain pipes.
ALWAYS read AND comply with the following important
safety instructions. Failure to comply can result in serious
injury or death from re or electrical shock.
BEFORE YOU BEGIN
Make sure you have selected the CORRECT length heating cable for the pipe
to be protected (see Chart #1 or #2).
Your Fused Plug Kit (10802 or 10803) should contain:
• one fused plug body with a built-in, non-replaceable fuse
• one push on end seal • “CAUTION” labels
• cable ties – 2 pcs.
ADDITIONAL TOOLS AND MATERIALS REQUIRED
• Application tape (Cat.No. HCA) or high quality electrician’s
tape such as Scotch 44 or 33.
• 1/2" berglass pipe insulation with vapor seal.
• Wire cutters or heavy scissors
• Phillips #2 and slotted screwdrivers.
• Ruler or measuring tape.
Example
You have 12 feet of plastic pipe length
1 ball valve
You need 2.5 feet of cable per foot of plastic pipe as determined
in Step 2 above.
Calculate (12 feet x 2.5) + 1 foot for ball valve
Total cable length = 31 feet
MAXIMUM CABLE LENGTH IS 75 FEET. USE OF LONGER LENGTH
MAY CAUSE THE INTERNAL FUSE TO BLOW.
STEP 2 REFER TO THE LENGTH SELECTION CHARTS
These charts will tell you the length of the cable you need per foot
of pipe and also the recommended distance to leave between each
spiral wrap of cable on the pipe.
HOW TO USE THE LENGTH SELECTION CHART
Choose either Chart #1 or Chart #2 for your type of pipe (plastic or
metal). Read down to nd your pipe diameter, then read across to the
box below your lowest expected temperature. The rst number ap-
pearing in the box will tell you the length (feet) of cable you need per
foot of pipe. The second number indicates the recommended distance
between each spiral wrap of cable on the pipe. The abbreviation “str”
indicates that the cable should be run in a straight line instead of spiral
wrap (see Step #6).
Example
• Your pipe diameter is 1
1
/
2
"
• Your lowest expected temperature is -20°F (-29°C)
• Your pipe length is 12 feet
From Chart #1
• You need 2.5 feet of cable per foot of pipe for plastic pipes.
From Chart #2
• You need 1.8 feet of cable per foot of pipe for metal pipes.
Examples
• 1 ½" PIPE
• 12 feet
• -20°F/-29°C
• 1 ball valve
• 2 feet
Cable Length Required
per foot of
pipe
Distance
between
Spiral wraps
“str” denotes
straight
cable
(not spiraled)
Chart #1 Length Selection for Plastic Pipes
(based on the use of
1
/
2
" insulation)
Pipe Lowest Expected Temperature
Dia. +20°F/-7°C 0°F/-18°C -20°F/-29°C -40°F/-40°C -60°F/-51°C
1
/
2
" 1' 1' 1.5' 2' 2.4'
str str 2
3
/
8
" 1
1
/
2
" 1
1
/
4
"
3
/
4
" 1' 1.1' 1.7' 2.3' 2.9'
str
7
1
/
4
" 2
3
/
8
"
1
1
/
2
"
1
1
/
4
"
1" 1' 1.3' 2' 2.7' 3.3'
str 5" 2
3
/
8
" 1
5
/
8
" 1
3
/
8
"
1
1
/
4
" 1' 1.6' 2.3' 3.2' 4.1'
str 4
1
/
4
" 2
1
/
2
" 1
3
/
4
" 1
3
/
8
"
1
1
/
2
" 1' 1.8' 2.5' 3.6' 4.7'
str 4" 2
5
/
8
" 1
3
/
4
" 1
3
/
8
"
2" 1' 2.1' 3' 4.3' 5.4'
str
4
"
2
5
/
8
"
1
3
/
4
"
1
1
/
8
"
Chart #2 Length Selection for Metal Pipes
(based on the use of 1/2" insulation)
Pipe Lowest Expected Temperature
Dia. +20°F/-7°C 0°F/-18°C -20°F/-29°C -40°F/-40°C -60°F/-51°C
1
/
2
" 1' 1' 1' 1.3' 1.7'
str str str 3
1
/
8
" 2"
3
/
4
" 1' 1' 1.1' 1.5' 2'
str str
7
1
/
4
" 3"
2
"
1" 1' 1' 1.3' 1.8' 2.4'
str 5" 5" 2
3
/
4
" 1
7
/
8
"
1
1
/
4
" 1' 1.1' 1.6' 2.1' 2.9'
str
11
1
/
2
"
4
1
/
4
"
2
7
/
8
" 1
7
/
8
"
1
1
/
2
" 1' 1.2' 1.8' 2.4' 3.2'
str 9" 4" 2
3
/
4
" 1
7
/
8
"
2" 1' 1.5' 2.2' 2.8' 3.9'
str
6
5
/
8
"
3
3
/
4
"
2
7
/
8
"
2
"
a
STEP 3 CALCULATE EXACT HEATER LENGTH NEEDED
Multiply the cable length required per foot of pipe by the length of
your pipe. Add one extra foot for each valve located in your line.
Maximum cable length is 75 feet. For cable lengths longer than
75 feet, use two cables.
(Cable length required per foot of pipe x pipe length)
+ one foot for each valve or spigot
= total cable length
a
STEP 5 INSTALLING THE PLUG
NEVER ATTEMPT TO MAKE PLUG/END SEAL ASSEMBLY
WHILE PLUG IS CONNECTED TO POWER.
Before removing the cover screws, plug the power cord into 120 volt
power outlet to check for the function of the Power Light Indicator.
If the light is not lit, do not install the cable; return the plug to your
dealer for a replacement.
5b. 1. Loosen two assembly screws (approximately 1/4").
2. DO NOT fully remove the assembly screws (see
gure 2a).
Figure 1
power light
Cover Screws (2)
5a. 1. R e m o v e t h e
power cord from
the outlet.
Remove two cov-
er screws. (See
Figure 1)
Figure 2a
braided
cable
assembly
screws (2)
Ground Strip
cable
assembly
screw xture
3. Push until the yellow jacket is seen from the opening
as shown in Figure 2b.
4. The ground b raid MUST NO T enter the ass em-
bly screw fixture opening where it can contact an
assembly screw which will be a live part when the plug
is reassembled and the system is operating.
Figure 2b
5d. Tighten the two assembly screws until they are each
snug against the metal surfaces on top of the assembly
screw xture (5" lb. in torque).
5e. Make sure that the ground braid covering the cable is in
contact with the ground strip when the plug is reassembled.
Contact between the ground braid and ground strip com-
pletes the systems ground circuit. See gure 3.
5f. Close cover and insert both cover screws. Tighten both
cover screws until they are snug against their recessed
plastic surfaces.
Figure 3
HOW TO INSTALL THE CABLE ON THE PIPE
STEP 6 ATTACHING THE CABLE TO THE PIPE
6a. Starting at the plug end, either spiral wrap or straight trace the
cable on the pipe, as indicated in the Length Selection Chart.
Mount the plug on the pipe with plastic tie wraps.
Spiral wrapping method
Spiral wrap the cable around the outside of the pipe. BE SURE to al-
low the required distance between wraps as indicated in the Length
Selection Chart. Mark the pipe at the required distance between wraps
before attaching the cable to the pipe. (See Figure 4).
Straight tracing method
With the pipe at eye level, run the cable in a straight line parallel
to and approximately 1/3 of the way from the BOTTOM of the pipe.
(See Figure 5)
Figure 5
End
Seal
Valve
Tape
Freeze Free Heating Cable
Figure 4
End
Seal
Distance between wraps
Freeze Free Heating Cable
Valve
Tape
6b. Provide extra heat at valves and
spigots by wrapping each with one
additional foot of cable, overlapping
as required.
5c. 1. Cleanly cut 1" off
cable.
2. I n s e r t b r a i d e d
cable into assem-
bly screw fixture
o p e n i n g ( t u n -
nel). Allow braid
to slide back as
cable is inserted.
RECORD OF PURCHASE
Date purchased __________________________________
Purchased from __________________________________
Installed by ________________________________________
Date installed _____________________________________
F o r m o r e i n f o r m a t i o n , o r t h e n a m e o f y o u r
nearest FreezedFree system supplier, call Monday-Friday, 9
am-5pm
EST 800/537-4732 (US), or 800/794-3766 (Canada).
These instructions MUST be
• Saved for future reference
• Made available to USER of heating cables
• Passed on to future owners
STEP 7 INSTALLING THE INSULATION
Thermal insulation protects the FreezedFree Cable and helps prevent
pipe freezing.
7a. BEFORE insulating, MAKE SURE that there is NO FreezedFree Cable
damage (such as nicks or cuts) and that the braid is intact.
7b. Cover the pipe, cable, connections, valves and spigots with ½" clean,
dry berglass insulation. DO NOT LEAVE THE
CABLE EXPOSED (See Figure 6). Where jacket
damage is possible, protect the exposed cable
with insulation or other coverings. Do not
cover the Power Indicator Light with insulation
or covering.
• ONLY use re-resistant insulation materials such as berglass
wrap.
• MAKE SURE berglass insulation is water-proof by installing a
water-tight sleeve or vapor barrier such as polyethylene sheeting
around it whenever there is ANY chance that it might come in
contact with water.
7c. Place the “Caution” label on the insulation-covered
pipe where it can be easily seen.
Figure 6
6c. Fasten the cable to the pipe at
SIX-INCH intervals with tape. If
excess cable remains at the end
of the pipe, Double it back along
the pipe where the insulation will
COMPLETELY cover it. Be sure cable
is held tightly to the pipe.
6d. Tape end seal to pipe.
6e. In a mobile crock or standpipe,
NEVER install the FreezedFree
Cable end seal where it would
normally be submerged.
End Seal
Crock
Pipe
Ground
Level
HOW TO OPERATE AND MAINTAIN YOUR
FREEZEdFREE CABLE SYSTEM
STEP 8 PUTTING YOUR FREEZEdFREE SYSTEM
TO WORK
Once installation is complete, plug the cable into a 120 volt AC outlet.
Do not use any water for about an hour and then turn on a water tap
on the FreezedFree protected pipe and test the temperature of the water.
It should feel warm almost immediately as the water heated by the
FreezedFree Cable runs through the pipe.
STEP 9 TROUBLESHOOTING
If i n St ep 8 , th e wa te r do es n’t f ee l wa rm w he n the
tap is turned on, or any time a freeze-up on the FreezedFree
protected pipe occurs visually check the power light on the plug to see if
the cable is energized. If the power light is off, unplug the FreezedFree
Cable, and check for and correct the following:
9a. Do you have power going to your electrical outlet?
9b. Is the fused plug wired correctly?
9c. Is berglass insulation applied properly dry?
9d. Have you installed the correct amount of cable for your pipe diameter,
lowest expected temperature, and insulation thickness?
WARNING
If ANY PART of the Freeze d Free Cable System is
damaged, the WHOLE SYSTEM is damaged. NEVER
attempt to repair ANY PART of the cable system,
including a blown fused plug. ALWAYS replace a
damaged system with a NEW system.
a
STEP 10 SEASONAL INSPECTION
While the FreezedFree system can be left plugged in all year, you will
save energy if you unplug it during non-freezing weather. In any case,
EACH TIME you plug it in, OR AT LEAST once a year if you leave the
system plugged in, or ANY time you have reason to suspect damage,
make the following inspection:
10a. C h e c k t h e E N T I R E F r e e z e d F r e e s y s t e m f o r
signs of damage. NOTE this may be evidenced by damaged or
discolored insulation.
10b. I n s p e c t A N Y e x p o s e d p o r t i o n o f t h e c a b l e f o r
evidence of cuts, nicks, abrasions, gnawing by animals, or other
physical damage.
10c. I f t h e r e i s d a m a g e , I M M E D I AT E LY R E P L A C E t h e
damaged cable system.
10d. After a THOROUGH INSPECTION, repeat Steps 8 and 9.
LIMITED WARRANTY AND LIABILITY
Easy Heat warrants that if there are any defects in material or workmanship in
this product during the rst twelve (12) months after the date of its purchase,
we will replace the product with an equivalent model, not including any labor
or other installation costs.
Our obligation to replace the product as described above is conditioned upon
(a) the installation of the product conforms to the specications set forth in
our installation instructions and (b) the product not having been damaged by
unrelated mechanical or electrical activities.
Product replacement as described above shall be your sole and exclusive
remedy for a breach of this warranty. This limited warranty does not cover
any service costs relating to repair or replacement.
We shall not be liable for any incidental, special or consequential damages
as a result of any breach of this warranty or otherwise, whether or not
caused by negligence. Some states do not allow the exclusion or limitation
of incidental or consequential damages, so the above limitation or exclusion
may not apply to you.
The warranty above is exclusive and makes no other warranties with respect
to description or quality of the product. No afrmation of fact or promise made
by us, by words or action, shall constitute a warranty. If any model or sample
was shown to you, the model or sample was used merely to illustrate the
general type and quality of the goods and not to represent that the goods would
necessarily be of that type or nature. No agent, employee or representative of
ours has authority to bind us to any affirmation, representation or warranty
concerning the goods sold unless such affirmation, representation or
warranty is specifically incorporated by written agreement.
Any implied warranty of merchantability or fitness for particular purpose
that may arise in connection with the sale of this product shall be limited in
duration to twelve (12) months from the date of purchase. We disclaim all
other implied warranties, unless we are prohibited by law from doing so, in
which case all such implied warranties shall expire at the earliest time permitted
by applicable law. Some states do not allow limitations on how long an implied
warranty lasts, so the above limitation may not apply to you.
This warranty gives you specic legal rights, and you may also have other
rights which vary from state to state or province to province.
To obtain a replacement under this warranty any inoperative product or
component must be returned, with proof of purchase, to Easy Heat at the
addresses noted herein. Buyer is responsible for all costs incurred in removal
and re-installation of product and must pre-pay shipment to factory or point
of purchase.
In USA In Canada
Heating Cable Warranty Dept. Heating Cable Warranty Dept.
2 Connecticut South Drive 99 Union Street
East Granby, CT 06026 Elmira ON N3B 3L7
14047-001 Rev. 9 ©2009 Easy Heat
The UL Listing for the Freeze d Free Heating Cable system is limited
to mobile home pipe heating and the limitations below MUST be
observed.
• The Freeze d Free System IS NOT for outdoor use other than the
UNDERSIDE of a mobile home.
• It MUST NEVER be connected to an exposed electrical outlet.
• It MUST NEVER be connected to an outdoor electrical outlet other
than one located UNDER a mobile home.
• NEVER use an extension cord to reach the electrical outlet.
• The National Electrical Code requires that a heating cable system
electrical outlet located on the underside of a mobile home MUST
be WITHIN 2 feet of the cold water inlet.
• ONLY connect the Freeze d Free System to an electrical outlet so
located.
www.easyheat.com
952S Mobile Home
Pipe Heating Cable
System
Listed