EasyCut Cut-40/60/100 Plasma Cutters Operation Manual Hong Kong EasyWeld Limited 1
Introduction The EasyCut series plasma cutter is a revolutionary new approach to plasma cutting technology. Easyweld introduced a more efficient way to cut metal while keeping the cost of operation lower. This was accomplished using several new approaches to the mainstream technology.
Safety tips ● With the machine in use, do not switch the machine off or it will damage the internal circuitry. ● Make sure your circuit breaker can handle the required amperage draw of your machine. ● Use a UL approved outlet/receptacle and plug with your machine, do not hard wire the machine to main power. ● Use safety goggles designed to darken the arc generated by your machine. Electric-shock •Machine should be grounded via the power cord or ground on machine case.
MAIN SPECIFICATIONS EasyCut 40 EasyCut 60 EasyCut l00 AC220V 380VAC 380VAC 0.5/0.75 1/1.5 NA Input KVA / AMPS 6/17 9/31 17 No—load voltage (V) 230 230 230 10~40 20~60 20~100 100 120 130 60 60 60 85 0. 93 B IP23 85 0. 93 B IP2l 85 0.
Power Lamp Compress Air Gas Regulator Pilot Lamp Power Lamp Power Switch Pilot Lamp Main Current Torch Connection Ground Connection Trigger Socket Torch Connection Trigger Socket Ground Connection Main Current Current Meter Pilot Lamp Power Switch Torch Connection Pilot Arc Terminal Trigger Socket Ground Connection 5
INSTALLATION Connecting the Power Cord Plug You will need to go to a hardware store to locate an electrical plug designed for your outlet. The machine requires either 110v/220vac at a specified amperage rating. Locate a plug rated at the correct voltage and amp rating your machine requires. If you do not know how to connect the plug most stores have representatives that can assist you in determining proper hookup. As a general rule of thumb the green wire or green with yellow stripe is the ground wire.
If your machine comes with an air regulator/filter you will need to secure the bracket to the machine and then fasten the regulator to the bracket. Locate the in and out labeled on the regulator body. Cut a section of hose long enough to bend around the back of the machine as pictured and secure it to the outlet on the regulator and the inlet to the machine. Next you will need to connect an air compressor to the inlet to the regulator.
The assembly of the consumables is as pictured. The electrode is inserted in first, then seat the ring on the electrode. The copper tip should be placed on the ring and it should seat well and flat. Last you will secure all parts in place by turning the ceramic cup clockwise until it is snug. Do not over tighten. Assembly of the Torch Consumables EasyCut 6O/100 Ceramic Ring Torch Head Copper Tip Shield Cup Electrode The assembly of the consumables for the cut60 and other larger models is as pictured.
OPERATION 1. Plug the machine to the electrical outlet, first making sure the machine on/off switch is in the off position. 2. Connect the air compressor supply line to the input side of the air regulator/filter (if applicable). 3. Turn the on/off switch of your cutter to the ON position. The cooling fan(s) should come on and the ON indicator LED (if applicable) should come on. 4.
EasyCut 40 Cutting Guideline Table Steel, Stainless Steel, MOLY, Iron, etc. Aluminum, Copper, Brass, etc. Thin = 0-1/8” Thin = 0-1/16” Medium = 1/8”-3/8” Medium = 1/16”-3/16” Thick = 3/8”-1/2” Thick = 3/16”-3/8” Severance cut = 3/4” Severance cut = 9/16” When cutting thin material, you may start directly perpendicular to the work piece, there is no need to angle or start on the edge as the arc will pass through quickly.
Real lime arc curve delay issues Cutting Direction Real time arc curve delay When cutting thick materials you will need to keep a steady pace in the direction of your cut. Do not move the torch too quickly or you will experience an arc curve delay. This delay can cause your work piece to have sections which are uncut and thus you will need to go over those sections a second time which may distort or damage your work piece.
MAINTENANCE 1. Clear dust that may accumulate in the machine at regular intervals with clean and dry compressed air; if the working condition has heavy smoke and pollution, the welding machine should be cleaned once a month. 2. Keep the machine exterior clean with mild soap and water. 3. Do not walk or store items on the cables or cords. 4. Do not jar, drop or stack items on top of your machine. 5. Always use a well grounded electrical outlet for your machine. 6.
EasyCut 40 Problems and Solutions Breakdown The power switch is in the ON position but fan does not turn on and machine doesn’t work. The power switch is in the ON position and the fan works. When pushing the cut button on the torch the valve opens and allows air to pass but no arc starts and the error LED come on The power switch is in the ON position and the fan works. When pushing the cut button on the torch the valve opens and allows air to pass but no arc starts and the error LED does not come on.
EasyCut 60/100 Problems and Solutions Breakdown Solution Power switch is turned on but no 1. The assistant transformer on activity, no fan and no lights. the control board is broken. 2. The power input wires are not connected properly. 3. Wires or connectors have come loose inside the machine. Power switch is on, fan comes on 1. The rectifier diode is damaged but when pressing the torch button 2. The high frequency capacitor no arc starts and the error LED 1KV/102 is broken comes on. 3.
