Powerware 9140 Extended Battery Module (EBM) User’s Guide For use with the Powerware 9140 7.
Powerware 9140 Extended Battery Module (EBM) User’s Guide For use with the Powerware 9140 7.
Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the associated warning should be observed. CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for additional information, such as important operating and maintenance instructions. This symbol indicates that you should not discard the UPS or the UPS batteries in the trash.
Table of Contents 1 2 3 4 5 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Inspecting the Equipment . . . . . . . . . . . . . . .
TABLE OF CONTENTS ii EATON Powerware® 9140 EBM User’s Guide S 164201623 Rev A FINAL DRAFT 2006 July 14
Chapter 1 Introduction The Extended Battery Module (EBM) can be added to the Powerware® 9140 uninterruptible power system (UPS) to extend the available battery time (see Table 1). Up to four EBMs can be installed with the Powerware 9140 UPS. Table 1. Battery Runtimes (in Minutes) Load (10 kVA Models) UPS Internal Batteries +1 EBM +2 EBMs +3 EBMs +4 EBMs 100% Load 5 12 27 35 45 75% Load 7 17 35 46 60 50% Load 12 27 52 69 90 25% Load 31 61 99 138 181 Load (7.
INTRODUCTION Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the EBM. Please read all instructions before operating the equipment and save this manual for future reference. WARNING This UPS contains its own energy source (batteries). The UPS output receptacles may carry live voltage even when the UPS is not connected to an AC supply.
INTRODUCTION Sikkerhedsanvisninger VIGTIGE SIKKERHEDSANVISNINGER GEM DISSE ANVISNINGER Denne manual indeholder vigtige instruktioner, som skal følges under installation og betjening af EBM-enheden. Læs venligst alle instruktioner inden betjening af udstyret og gem denne manual mhp. fremtidige opslag. ADVARSEL! Denne UPS indeholder sin egen energikilde (batterier). Udgangsstikkene kan endog være strømførende, når UPS’en ikke er koblet til en vekselstrømsforsyning.
INTRODUCTION Belangrijke Veiligheidsinstructies BELANGRIJKE VEILIGHEIDSINSTRUCTIES BEWAAR DEZE INSTRUCTIES Deze handleiding bevat belangrijke instructies die u dient te volgen tijdens de installatie en het gebruik van EBM. Lees alle instructies voordat u de apparatuur in bedrijf neemt en bewaar deze handleiding als naslagwerk. WAARSCHUWING Deze UPS bevat een eigen energiebron (batterijen). De uitgangscontactdoos kan onder spanning staan, zelfs wanneer de UPS niet is aangesloten op de netspanning.
INTRODUCTION Tarkeita Turvaohjeita TÄRKEITÄ TURVAOHJEITA - SUOMI SÄILYTÄ NÄMÄ OHJEET Tämä käyttöohje sisältää tärkeitä ohjeita, joita on noudatettava EBM-yksikön asennuksen ja käytön yhteydessä. Lue kaikki ohjeet ennen laitteiston käyttöä ja säilytä ohje myöhempää tarvetta varten. VAROITUS Tässä UPS-virtalähteessä on oma energianlähde (akut). Lähtövastakkeissa voi olla jännite, vaikka UPS-virtalähdettä ei ole kytketty verkkovirtaan.
INTRODUCTION Consignes de Sécurité CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel contient des instructions importantes que vous êtes invité à suivre lors de toute procédure d’installation et de fonctionnement de l’EBM. Veuillez consulter entièrement ces instructions avant de faire fonctionner l’équipement et conserver ce manuel afin de pouvoir vous y reporter ultérieurement. AVERTISSEMENT! Cette onduleur possède sa propre source d’alimentation (batteries).
INTRODUCTION Sicherheitswarnungen WICHTIGE SICHERHEITSANWEISUNGEN AUFBEWAREN Dieses Handbuch enthält wichtige Hinweise, welche Sie bei der Installation und Wartung des EBM beachten sollten. Bitte lesen Sie alle Anweisungen des Handbuches bevor sie mit dem Gerät arbeiten. Bewaren Sie das Handbuch zum Nachlesen auf. ACHTUNG Dieses UPS (Unterbrechungsfreies Stromversorgungssystem - USV) enthält eine eigene Energiequelle (Batterien).
INTRODUCTION Avvisi di Sicurezza IMPORTANTI ISTRUZIONI DI SICUREZZA CONSERVARE QUESTE ISTRUZIONI Il presente manuale contiene importanti istruzioni da seguire durante l’installazione e il funzionamento di EBM. Leggere integralmente le istruzioni prima di utilizzare l’apparecchiatura e conservare il presente manuale per futuro riferimento. AVVERTENZA L’UPS contiene la propria fonte di energia (batterie).
INTRODUCTION Viktig Sikkerhetsinformasion VIKTIGE SIKKERHETSINSTRUKSJONER GJEM DISSE INSTRUKSJONENE Denne håndboken inneholder viktige instruksjoner som du bør overholde ved montering og bruk av EBM. Les alle instruksjoner før utstyret tas i bruk, og gjem håndboken til fremtidig referanse. FARLIG UPS-enheten inneholder sin egen energikilde (batterier). Utgangsstikkene kan være strømførende selv når UPS-enheten ikke er koblet til et strømuttak.
INTRODUCTION Regulamentos de Segurança INSTRUÇÕES DE SEGURANÇA IMPORTANTES GUARDE ESTAS INSTRUÇÕES Este manual contém instruções importantes que devem ser seguidas durante a instalação e operação da EBM (Produção de energia elétrica por indução magnética). Leia todas as instruções antes de operar o equipamento e guarde este manual para consultá-lo futuramente. ADVERTÊNCIA Este no-break possui sua própria fonte de energia (baterias).
INTRODUCTION Предупреждения по мерам безопасности ВАЖНЫЕ УКАЗАНИЯ ПО МЕРАМ БЕЗОПАСНОСТИ СОХРАНИТЕ ЭТИ УКАЗАНИЯ В данном руководстве содержатся важные инструкции по установке и обслуживанию внешнего батарейного модуля или устройства распределения электропитания. Перед работой с оборудованием прочтите все инструкции. Сохраните данное руководство для дальнейшего использования. ПРЕДУПРЕЖДЕНИЕ В данном ИБП установлены собственные источники энергии (батареи).
INTRODUCTION Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES Este manual contiene instrucciones importantes que debe seguir durante la instalación y el funcionamiento del EBM. Por favor, lea todas las instrucciones antes de poner en funcionamiento el equipo y guarde este manual para referencia en el futuro. ADVERTENCIA Este SIE contiene su propia fuente de energía (baterías).
INTRODUCTION Säkerhetsföreskrifter VIKTIGA SÄKERHETSFÖRESKRIFTER SPARA DESSA FÖRESKRIFTER Den här anvisningen innehåller viktiga instruktioner som du ska följa under installation och användning av EBM. Läs alla instruktioner innan du använder utrustningen och spara den här anvisningen för framtida referens. VARNING Den här UPS-enheten innehåller sin egen energikälla (batterier). Uttagen kan vara spänningsförande även då UPS-enheten inte är ansluten till spänningsnätet.
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Chapter 2 Installation NOTE If you are installing the UPS and the Extended Battery Module (EBM) together, follow the installation instructions in the UPS user’s guide. This section explains: S Equipment inspection S Unpacking the cabinet S EBM setup and installation, including EBM batteries Inspecting the Equipment If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage.
INSTALLATION Unpacking the Cabinet CAUTION Unpacking the cabinet in a low-temperature environment may cause condensation to occur in and on the cabinet. Do not install the cabinet until the inside and outside of the cabinet are absolutely dry (hazard of electric shock). To unpack the cabinet and accessories: 1. Cut the pallet straps and remove the large cardboard outer sleeve. Have two people lift the sleeve for ease of removal. 2.
INSTALLATION EBM Setup The Powerware 9140 EBM comes with all hardware required for installation in a standard EIA or JIS seismic rack-mount configuration with square or round mounting holes. The rail assemblies adjust to mount in 19-inch panel racks from 24 to 30 inches deep.
INSTALLATION Rack Setup for the EBM NOTE Mounting rails are required for each individual cabinet. NOTE The recommended configuration is to install the EBM(s) in the lower part of the rack, with the UPS directly above the EBM(s). To install the EBM rail kit: 1. Select the proper holes in the rack for positioning the EBM in the rack (see Figure 1). NOTE The EBM takes up position 1 through position 9.
INSTALLATION 2. Using two M5 machine screws and an adapter plate, attach the rail to the front of the rack (see Figure 1 and Figure 2). Do not tighten the screws. Front M5 Screws Position 6 Position 5 Position 4 Position 1 Adapter Plate Figure 2. Securing the Front Rail 3. Adjust the rail size on the rail assembly for the depth of your rack (see Figure 3). Rear Front Figure 3.
INSTALLATION 4. Secure the rail to the rear of the rack with four M5 machine screws and an adapter plate (see Figure 4). Tighten all screws at the front and rear of the rail. Adapter Plate Position 6 Position 5 Position 4 Bottom of Rack or Top of Other Cabinet Position 3 Position 1 Position 2 Figure 4. Securing the Rear Rail (Right Rail Assembly Shown) 5. Repeat Steps 2 through 4 for the other rail. 6.
INSTALLATION 7. Place the EBM on a flat, stable surface with the front of the EBM facing toward you. 8. If the front and rear mounting brackets are already installed, skip to Step 11. If the brackets are not already installed, continue to Step 9. 9. Align the two front mounting brackets with the screw holes on the sides of the EBM and secure with eight supplied M4 flat-head screws (see Figure 6). 10.
INSTALLATION 11. If installing the optional seismic mounting brackets, align the two EBM seismic mounting brackets with the screw holes on the sides of the EBM above the rear mounting brackets. Loosely secure the brackets with four supplied wing bolts. See Figure 7. Do not tighten the wing bolts. Figure 7. Installing the Optional EBM Seismic Mounting Brackets 12. Slide the EBM into the rack. Verify that the rear mounting brackets engage in and slide easily along the inside of the rails. 13.
INSTALLATION 14. If the optional seismic mounting brackets are installed, secure the brackets on the EBM to the rack using four M6 machine screws as shown in Figure 9. Tighten the wing bolts on the seismic mounting brackets. M6 Screws Figure 9.
INSTALLATION Installing the EBM Batteries To install the battery trays into the EBM cabinet: 1. Verify that the battery circuit breakers on the EBM rear panel are in the OFF (O) position (see Figure 13 on page 26). 2. Remove the EBM front cover (see Figure 10). To remove the front cover, loosen the two front cover screws. Grasp the fingergrips on both sides of the cover and pull the cover forward firmly. Figure 10. Removing the EBM Front Cover 3.
INSTALLATION 4. Replace the EBM front cover and tighten the two front cover screws (see Figure 12). Figure 12. Replacing the EBM Front Cover 5. Continue to the following section, “EBM Installation.” EBM Installation CAUTION A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and firmly. To install the EBM(s): 1.
INSTALLATION 5. Turn each cable retention clip 90 degrees and reinstall each clip to hold the EBM cable firmly in place. 6. Ensure maximum battery runtime by configuring the UPS for the correct number of EBMs (see page 27). Output Circuit Breakers UPS Battery Connector UPS EBM Cable EBM Battery Circuit Breakers EBM Battery Connectors EBM Cable Retention Clip Figure 13.
Chapter 3 Operation This chapter contains information on how to configure the UPS for Extended Battery Modules (EBMs) and initiate the battery test. Configuring the UPS for EBMs To ensure maximum battery runtime, configure the UPS for the correct number of EBMs: 1. Select MENU from the UPS system status screen, then select SETUP, USER SETUP, and BATTERY PACK. 2.
OPERATION Initiating the Battery Test NOTE The batteries must be fully charged and the UPS must not be in Battery mode to perform the battery test. NOTE For an accurate battery test, test the UPS with at least 10% load applied to the UPS. You can configure the battery test settings, initiate a test, cancel a test, and view the test report. Configuring the Battery Test. The UPS automatically performs a battery test every 7 to 90 days (user selectable) if this option is enabled.
Chapter 4 Maintenance This section explains how to: S Care for the UPS and batteries S Replace the EBM batteries S Test new batteries S Recycle used batteries or UPS UPS and Battery Care For the best preventive maintenance, keep the area around the UPS clean and dust-free. If the atmosphere is very dusty, clean the outside of the system with a vacuum cleaner. For full battery life, keep the UPS at an ambient temperature of 25°C (77°F). NOTE The batteries in the UPS are rated for a 3–5 year service life.
MAINTENANCE When to Replace Batteries When the indicator flashes slowly and the audible alarm beeps intermittently, the batteries may need replacing. Contact your service representative to order new batteries. Replacing Batteries NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode. Batteries can be replaced easily without turning the UPS off or disconnecting the load. If you prefer to remove input power to change the batteries, see “Turning the UPS Off” in the UPS user’s guide.
MAINTENANCE How to Replace EBM Batteries To replace the EBM batteries: 1. Switch all battery circuit breakers to the OFF (O) position (see Figure 13 on page 26). 2. Remove the cable retention clip and screws and unplug the EBM cable from the UPS. If additional EBMs are installed, remove the cable retention clip and screws and unplug the EBM cable from the battery connector on each EBM. 3. Remove the EBM front cover (see Figure 14). To remove the front cover, loosen the two front cover screws.
MAINTENANCE 4. Push down and hold the battery tray lock to unlock the tray. Pull the battery tray slowly out onto a flat, stable surface; use two hands to support the tray. Repeat for each battery tray in the cabinet. See “Recycling the Used Battery or UPS” on page 34 for proper disposal. 5. Slide the new battery trays into the EBM cabinet (see Figure 15). Push each tray in until the battery tray lock on the handle catches to lock the tray in place. Battery Tray Lock Figure 15.
MAINTENANCE 7. Repeat Steps 3 through 6 for each EBM. 8. Plug the EBM into the UPS as shown in Figure 13 on page 26. For additional EBMs, plug the EBM cable into the battery connector on the adjacent EBM. 9. Reinstall the cable retention clip(s) and screws to hold the EBM cable(s) firmly in place. 10. Switch all battery circuit breakers to the ON ( | ) position. Testing New Batteries NOTE The batteries must be fully charged and the UPS must not be in Battery mode to perform the battery test.
MAINTENANCE Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS. WARNING S Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper disposal of batteries is required. Refer to your local codes for disposal requirements. S Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.
Chapter 5 Service and Support If you have any questions or problems with the UPS, call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS technical representative.
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