Powerware Series ® Eaton 9395 Field Installed UPM Mechanical Installation Manual
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference.
Table of Contents 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 1.2 1.3 1.4 1.5 1−1 Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS List of Figures Figure 1-1. Powerware 9395 Field Installed UPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-1. FI−UPM Cabinet Dimensions (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-2. FI−UPM Cabinet Dimensions (Right Side View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 1 Figure 1Table 1 Introduction The Eaton® 9395 Field Installed UPM (FI−UPM) provides increased capacity or N+1 redundancy for Eaton 9395 UPS systems. Capacity increase depends on the capabilities of the originally installed system. The FI−UPM may be installed at any time when power needs change. The module cabinet installs on the left side of the UPS cabinet and wires directly to the UPS.
INTRODUCTION Figure 1-1. Eaton 9395 Field Installed UPM 1−2 EATON 9395 Field Installed UPM Mechanical Installation Manual S 164201717 Rev 3 www.eaton.
INTRODUCTION 1.3 Symbols, Controls, and Indicators The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK − Observe the warning associated with the risk of electric shock symbol. CAUTION: REFER TO OPERATOR’S MANUAL − Refer to your operator’s manual for additional information, such as important operating and maintenance instructions. This symbol indicates that you should not discard the UPS or the UPS batteries in the trash.
INTRODUCTION 1.
Chapter 2 Figure 2Table 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation of the Field Installed UPM (FI−UPM ). Read all instructions before operating the equipment and save this manual for future reference. The FI−UPM cabinet is designed for industrial or computer room applications, and contains safety shields behind the panel.
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Chapter 3 Figure 3Table 3 Field Installed UPM Installation Plan and Unpacking Use the following basic sequence of steps to install the Field Installed UPM (FI−UPM): 1. Create an installation plan for the FI−UPM (Chapter 3). 2. Prepare your site for the FI−UPM (Chapter 3). 3. Inspect and unpack the FI−UPM cabinet (Chapter 3). 4. Unload and install the FI−UPM cabinet (Chapter 4). 5. Complete the Installation Checklist (Chapter 4). 6.
FIELD INSTALLED UPM INSTALLATION PLAN AND UNPACKING The FI−UPM operating environment must meet the weight requirements shown in Table 3-1 and the size requirements shown in Figure 3-1 through Figure 3-6. Dimensions are in millimeters (inches). Table 3-1. FI−UPM Cabinet Weight Weight kg (lb) Model Eaton 9395 FI−UPM Shipping Installed 642 (1415.4) 606 (1336) The FI−UPM cabinet uses forced air cooling to regulate internal component temperature.
FIELD INSTALLED UPM INSTALLATION PLAN AND UNPACKING 1871.5 [73.7] 732 [28.8] Dimensions are in millimeters [inches]. Figure 3-1. FI−UPM Cabinet Dimensions (Front View) 39.5 [1.6] 831.5 [32.7] 149.2 [5.9] 192.4 [7.6] 871 [34.3] Dimensions are in millimeters [inches]. Figure 3-2. FI−UPM Cabinet Dimensions (Right Side View) EATON 9395 Field Installed UPM Mechanical Installation Manual S 164201717 Rev 3 www.eaton.
FIELD INSTALLED UPM INSTALLATION PLAN AND UNPACKING 34 [1.4] 475.4 [18.7] 37 [1.5] 758.8 [20] Front Dimensions are in millimeters [inches]. Figure 3-3. FI−UPM Cabinet Dimensions (Top View) 213 [8.4] Front 602.8 [23.7] Dimensions are in millimeters [inches]. Figure 3-4. FI−UPM Cabinet Dimensions (Bottom View) 848 [33.4] 808 [31.8] 730 [28.7] 59.2 [2.4] 69 [2.7] 39.2 [1.54] Front 346 [13.6] 830 [32.7] 346 [13.6] 12.7 [0.5] X 15.8 [0.62] Slot (6X) Dimensions are in millimeters [inches].
FIELD INSTALLED UPM INSTALLATION PLAN AND UNPACKING 1871.5 [73.7] CG CG 924 [36.4] 434 [17.1] 300 [11.8] 830 [32.7] 732 [28.8] Dimensions are in millimeters [inches]. Figure 3-6. FI−UPM Cabinet Center of Gravity 3.3 Inspecting and Unpacking the FI−UPM Cabinet The FI−UPM cabinet is palleted separately for shipping. The cabinet is shipped bolted to a wooden pallet and protected with outer protective packaging material (see Figure 3-7).
FIELD INSTALLED UPM INSTALLATION PLAN AND UNPACKING CAUTION Do not tilt the FI−UPM cabinet more than 10° from vertical or the cabinet may tip over. 3. Set the pallet on a firm, level surface, allowing a minimum clearance of 3m (10 ft) on each side for removing the cabinet from the pallet. NOTE The FI−UPM cabinet is shipped with a debris shield covering the ventilation grill on top of the unit. Do not remove the debris shield until installation is complete. 4.
Chapter 4 4.1 Figure 4Table 4 Field Installed UPM Installation Preliminary Installation Information WARNING Installation should be performed only by qualified personnel. Refer to the following while installing the Field Installed UPM (FI−UPM): S Chapter 3 for cabinet dimensions, equipment weight, wiring and terminal data, and installation notes. S Do not tilt the cabinet more than "10° during installation. S The FI−UPM cabinet is installed on the left side of the UPS cabinet.
FIELD INSTALLED UPM INSTALLATION FI−UPM Removable Front Panel Shipping Bracket Bolts Pallet Shipping Bracket Bolts Left Side Shipping Bracket Figure 4-1. Removing the Left Side Shipping Bracket 4−2 3. Remove the three bolts securing the right side shipping bracket to the cabinet and three bolts securing the bracket to the pallet (see Figure 4-2). Remove the right side shipping bracket. 4.
FIELD INSTALLED UPM INSTALLATION FI−UPM Removable Front Panel Shipping Bracket Bolts Pallet Right Side Shipping Bracket Shipping Bracket Bolts Figure 4-2. Removing the Right Side Shipping Bracket 4.3 Mechanical Installation To mechanically install the FI−UPM: 1. Remove the wire entry plate located on the bottom left side of the UPS cabinet (see Figure 4-3). 2. If not already removed, remove the wire entry knockout located on the top left side of the UPS cabinet (see Figure 4-3). 3.
FIELD INSTALLED UPM INSTALLATION 7. Locate the small flat bracket and screws from the hardware kit. Align the holes in the small flat bracket over holes in the top of the FI−UPM and UPS cabinets. Secure the bracket with the screws from the hardware kit. 8. Reinstall the FI−UPM front panel removed in Step 6, and secure with the retained hardware. 9. If permanently mounting the system, proceed to Step 10; otherwise, continue to Step 12. 10.
FIELD INSTALLED UPM INSTALLATION 4.4 Electrical Installation Install FI−UPM battery wiring from the battery cabinet to the FI−UPM battery terminal location in the UPS (refer to the applicable UPS manual listed in paragraph 1.4 on page 1−3). Wiring between the FI−UPM and the UPS, and FI−UPM battery terminals will be installed by an Eaton Customer Service Engineer. This service is offered as part of the sales contract for the FI−UPM.
FIELD INSTALLED UPM INSTALLATION Installation Checklist - All packing materials and restraints have been removed from the cabinet. - UPS cabinet wire entry plate and knockout have been removed from the cabinet. - The FI−UPM cabinet is placed in its installed location. - A cabinet grounding/mounting kit is installed between the FI−UPM and UPS cabinets. - All cables are properly routed from the FI−UPM to the UPS. - Air conditioning equipment is installed and operating correctly.
FIELD INSTALLED UPM INSTALLATION Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ ____________________________
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Warranty LIMITED FACTORY WARRANTY FOR THREE-PHASE EATON® UPS PRODUCTS WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Corporation, a Delaware Corporation ( Eaton"). LIMITED WARRANTY: This limited warranty (this Warranty") applies only to the original end−user (the End−User") of the Eaton Three−Phase UPS Products (the Product") and cannot be transferred. This Warranty applies even in the event that the Product is initially sold by Eaton for resale to an End−User.
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