ENGLISH 9PX6KSP 9PXEBM240SP Installation and user manual Copyright © 2014 EATON All rights reserved.
SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS. This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries. The 9PX models that are covered in this manual are intended for installation in an environment within 32 to 104°F / 0 to 40°C, free of conductive contaminant. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
Safety of persons • RISK OF VOLTAGE BACKFEED. The system has its own power source (the battery). Isolate the UPS and check for hazardous voltage upstream and downstream during lockout-tagout operation. Terminal blocks may be energized even if the system is disconnected from the AC power source. • Dangerous voltage levels are present within the system. It should be opened exclusively by qualified service personnel. • The system has its own power source (the battery).
SAFETY INSTRUCTIONS Special precautions • The unit is heavy: wear safety shoes and use vacuum lifter preferentially for handling operations. • All handling operations will require at least two people (unpacking, lifting, installation in rack system). • For EBM, straps are provided only for unpacking manually the unit from the carton; don’t use the straps to carry the unit around.
1. Introduction........................................................................................ 6 1.1 Environmental protection................................................................................................6 2. Presentation....................................................................................... 8 2.1 2.2 2.3 Weights and dimensions................................................................................................8 Rear panel layout.......................
1. Introduction Thank you for selecting an EATON product to protect your electrical equipment. The 9PX range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of the many features of your UPS (Uninterruptible Power System). Before installing your 9PX, please read the booklet presenting the safety instructions. Then follow the indications in this manual.
The Eaton® 9PX uninterruptible power system (UPS) protects your sensitive electronic equipment from the most common power problems, including power failures, power sags, power surges, brownouts, line noise, high voltage spikes, frequency variations, switching transients, and harmonic distortion. Power outages can occur when you least expect it and power quality can be erratic.
2. Presentation 2.1 Weights and dimensions 9PX 6K SP Tower installation Description 9PX6KSP Rack installation Weights (lb/kg) 158 / 72 Dimensions H x W x D (inch/mm) 6.8 x 17.4 x 27.4 / 173 x 440 x 695 9PX EBM 240SP Tower installation Description 9PXEBM240SP Page 8 Rack installation Weights (lb/kg) 133 / 60 Dimensions H x W x D (inch/mm) 5.2 x 17.4 x 26.
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3. Installation for 9PX 6K SP 3.1 Inspecting the equipment If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage. If you discover damage after acceptance, file a claim for concealed damage. To file a claim for shipping damage or concealed damage: 1. File with the carrier within 15 days of receipt of the equipment; 2.
3.3 Checking the accessory kit • Verify that the following additional items are included with the UPS: User manual Safety instructions 3 Warranty sheet 4 Software CD-ROM 5 RS232 communication cable 6 USB communication cable 7 Cable gland for Input/Output connection 8 Cover for the terminal block 9 Network-MS communication card 10 Rack kit for 19-inch enclosures 11 Screwdriver 12 2 x internal battery pack 13 Feet 1 2 614-00206-01_EN Page 11 ENGLISH 3.
3. Installation for 9PX 6K SP 3.4 Tower installation If you ordered other UPS accessories, refer to specific user manuals to check the tower installation with the UPS. To 1. 2. 3. 4. Page 12 install the cabinet: Place the UPS on a flat, stable surface in its final location and mount the feet. Always keep 150 mm of free space behind the UPS rear panel. If installing additional cabinets, place them next to the UPS in their final location.
3.5 Rack installation • Rack mounting of UPS and accessory modules. Follow steps 1 to 4 for module mounting on the rails. The rails and necessary hardware are supplied by EATON. If you ordered other UPS accessories, refer to specific user manuals to check the rack installation with the UPS. 614-00206-01_EN Page 13 ENGLISH 3.
3. Installation for 9PX 6K SP 3.6 Connecting the internal battery Do not make unauthorized changes to the UPS; otherwise, damage may occur to your equipment and void your warranty. Do not connect the UPS to utility until installation is completed. This step requires two service personnel, the UPS and internal battery are heavy. Description 9PX 6K SP without internal battery 9PX 6K SP internal battery Weights (lb/kg) 65 / 29.5 47 / 21 Battery connectors may be coupled to either battery pack.
4.1 Inspecting the equipment If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage. If you discover damage after acceptance, file a claim for concealed damage. To file a claim for shipping damage or concealed damage: 1. File with the carrier within 15 days of receipt of the equipment; 2. Send a copy of the damage claim within 15 days to your service representative.
4. Installation for EBM(s) 4.3 Checking the accessory kit • If you ordered an optional Extended Battery Module (EBM), verify that the following additional items are included with the EBM: 1 2 3 4 Page 16 2 x Battery power cable, attached with battery detection cable Stabilizer bracket (4 screws included) Rack kit for 19-inch enclosures EBM Installation manual.
4.4 Prepare installation If you ordered other UPS accessories, refer to specific user manuals to check the rack installation with the UPS. • Prepare EBM for rack mounting. This step requires two service personnel. The Extended Battery Module is very heavy. Description 9PX EBM 240SP without internal battery 9PX EBM 240SP internal battery Weights (lb/kg) 29 / 13 52 / 23.4 To ease its rack mounting, you can remove the battery pack from the EBM as explained below.
4. Installation for EBM(s) 4.5 Tower installation If you ordered other UPS accessories, refer to specific user manuals to check the tower installation with the UPS. To 1. 2. 3. 4. Page 18 install the cabinet: Place the UPS on a flat, stable surface in its final location. Always keep 150 mm of free space behind the UPS rear panel. If installing additional cabinets, place them next to the UPS in their final location. Install mounting brackets to attach the EBM to UPS module.
4.6 Rack installation • Rack mounting of UPS and accessory modules. Follow steps 1 to 4 for module mounting on the rails. The rails and necessary hardware are supplied by EATON. If you ordered other UPS accessories, refer to specific user manuals to check the rack installation with the UPS. 614-00206-01_EN Page 19 ENGLISH 4.
4. Installation for EBM(s) 4.7 Connecting the EBM(s) A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and firmly. 1. Plug the EBM power cable(s) into the battery connector(s). Up to 4 EBMs may be connected to the UPS. 2. Verify that the EBM connections are tight and that adequate bend radius and strain relief exist for each cable. 3.
5.1 Installation requirements Recommended protective devices and cable cross-sections 1. Recommended upstream protection 9PX 6K SP UPS power rating Upstream circuit breaker 6000VA D Curve - 30A utility Circuit breaker to UPS Input AC source 2. Recommended cable cross-sections Terminal position Wire function Terminal wire size rating Minimum input wire size Tightening torque L1 Phase 8-5 AWG (10-16 mm2) 18 lb in / 2.
5. Power cables connection 5.2 Access to terminal blocks • Untightened the cable gland. • Remove the terminal blocks cover (two screws). • Punch the knockouts and insert the cables/conduits inside. Note: the L14-30P input power cable is attached by Eaton. High leakage current: Earth connection essential before connecting supply. 5.
6.1 Control panel The UPS has a five-button graphical LCD. It provides useful information about the UPS itself, load status, events, measurements and settings.
6. HMI and settings 6.2 LCD description After 5 minutes of inactivity, the LCD displays the screen saver. The LCD backlight automatically dims after 10 minutes of inactivity. Press any button to restore the screen. Operation status Load/equipment status Battery status Efficiency information The following table describes the status information provided by the UPS Note: If other indicator appears, see "Troubleshooting" on page 40 for additional information.
6.3 Display functions Press the Enter ( ) button to activate the menu options. Use the two middle buttons ( through the menu structure. Press the Enter ( ) button to select an option. Press the or return to the previous menu. Main menu Measurements Submenu Control Go to Bypass / Go back normal Start battery test Reset fault state Restore factory set Reset average power Reset cumul.
6. HMI and settings Submenu Cold start Forced reboot Auto restart Auto start On/Off settings Energy saving Sleep mode Remote command Bypass standby Remote On/Off Automatic battery test Low battery warning Restart bat. level Battery settings Battery charge mode External battery Deep Disch. protect. Page 26 Available settings [Enabled] [Disabled] Authorize the product to start on battery power.
7.1 UPS startup and shutdown Starting the UPS Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm. To start the UPS: 1. Verify that the internal batteries are connected. See "Connecting the internal battery" on page 14. 2. If optional EBMs are installed, verify that the EBM are connected to the UPS. See "Connecting the EBM(s)" on page 20. 3. Verify that the UPS terminal blocks are connected to AC source. 4.
7. Operation 7.2 Operating modes The Eaton 9PX front panel indicates the UPS status through the UPS indicators, see page 25. Online mode During Online mode, the indicator illuminates solid and the UPS is powered from the utility. The UPS monitors and charges the batteries as needed and provides filtered power protection to your equipment. Optional High Efficiency and Energy Saving settings minimize heat contribution to the rack environment. See "User settings" on page 25.
7.3 Transferring the UPS between modes From Online (or Battery) to Bypass mode. Press any button to activate the menu options, then select Control and Go to Bypass. From Bypass to Online (or Battery) mode. Press any button to activate the menu options, then select Control and Go back normal. 7.4 Configuring Bypass settings The following settings are available for configuring Bypass operation. Bypass transfer out of tolerance 1.
7. Operation 7.6 Retrieving the Event log To retrieve the Event log through the display: 1. Press any button to activate the menu options, then select Event log. 2. Scroll through the listed events. 7.7 Retrieving the Fault log To retrieve the Fault log through the display: 1. Press any button to activate the menu options, then select Fault log. 2. Scroll through the listed faults.
8.1 Communication ports • RS232 or USB communication ports The RS232 and USB communication ports cannot operate simultaneously. 1. Connect the RS232 5 or USB 6 communication cable to the serial or USB port on the computer. 2. C onnect the other end of the communication cable 5 or 6 to the RS232 1 or USB 2 communication port on the UPS. The UPS can now communicate with EATON power management software.
8. Communication • Remote On/Off Remote On/Off allows remote action of button to switch On/Off the UPS. Normally open When contact changes from open to closed, the UPS is switched-on (or stays On). When contact changes from closed to open, the UPS is switched-off (or stays Off). On/Off control via button has priority over the remote control. Remote On/Off is not Enabled as default setting and must be Enabled though menu. • Remote Power Off RPO is used to shutdown the UPS remotely.
Remote control connection and test 1. Check the UPS is shut down and the electrical supply network disconnected. 2. Remove RPO connector from the UPS by unfitting the screws. 3. Connect a normally closed volt-free contact between the two pins of connector. Contact open: shut down of UPS To return to normal operation, deactivate the external remote shut down contact and restart the UPS from the front panel. Normally closed 4. Plug the RPO connector into the back of the UPS and fix the screws. 5.
8. Communication Installation of the communication cards It is not necessary to shutdown the UPS before installing a communication card. 1. R emove the slot cover 7 secured by screws. 2. I nsert the communication card in the slot. 3. S ecure the card cover with the 2 screws. 8.2 Eaton Intelligent Power Software suite Each 9PX UPS ships with Eaton Intelligent Power Software suite. To begin installing, see the instructions accompanying the Software suite CD.
9.1 Equipment care For the best preventive maintenance, keep the area around the equipment clean and dust free. If the atmosphere is very dusty, clean the outside of the system with a vacuum cleaner. For full battery life, keep the equipment at an ambient temperature of 77°F (25°C). If the UPS requires any type of transportation, verify that the UPS is disconnected and turned off. The batteries are rated for a 3-5 year service life.
9. UPS maintenance 9.4 Replacing batteries DO NOT DISCONNECT the batteries while the UPS is in Battery mode. Batteries can be replaced easily without turning off the UPS or disconnecting the load. If service personnel prefer to remove input power to change the batteries, see "UPS shutdown" on page 27. Consider all warnings, cautions, and notes before replacing batteries. • ervicing should be performed by qualified service personnel knowledgeable of batteries and S required precautions.
• ENGLISH 9. UPS maintenance Replacing the UPS internal battery The internal battery is heavy. Use caution when handling the heavy batteries. Description 9PX 6K SP internal battery Weights (lb/kg) 47 / 21 To replace the battery pack: • Remove the center cover of the front panel. • Remove the two screws to open the left side of the front panel. • Remove the 1U bottom part by using the latch button. • Remove the two screws to pull out the metal protection cover of the battery.
9. UPS maintenance • Replacing the EBM(s) The EBM is heavy. Lifting the cabinet requires a minimum of two service personnel. Description 9PX EBM 240SP 9PX EBM 240SP without internal battery 9PX EBM 240SP internal battery Weights (lb/kg) 133 / 60 29 / 13 52 / 23.4 To replace the EBM(s): 1. Unplug the EBM power cable and battery detection cable from the UPS. If additional EBM(s) are installed, unplug the EBM power cable and battery detection cable from each EBM.
9.5 Recycling the used equipment Contact your local recycling or hazardous waste center for information on proper disposal of the used equipment. • Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper disposal of batteries is required. Refer to your local codes for disposal requirements. • Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. Do not discard the UPS or the UPS batteries in the trash.
10. Troubleshooting The Eaton 9PX is designed for durable, automatic operation and also alerts you whenever potential operating problems may occur. Usually the alarms shown by the control panel do not mean that the output power is affected. Instead, they are preventive alarms intended to alert the user. • Events are silent status information that are recorded into the Event log. Example = "AC freq in range".
UPS overtemperature LED is On. 1 beep every 3 seconds. The UPS does not start. Input bad wiring / Output bad wiring The UPS internal temperature is too high or a fan has failed. At the warning level, the UPS generates the alarm but remains in the current operating state. If the temperature rises another 10°C, the UPS transfers to Bypass mode or shuts down if Bypass is unusable.
10. Troubleshooting 10.2 Silencing the alarm Press the ESC (Escape) button on the front panel display to silence the alarm. Check the alarm condition and perform the applicable action to resolve the condition. If the alarm status changes, the alarm beeps again, overriding the previous alarm silencing. 10.3 Service and support If you have any questions or problems with the UPS, call your Local Distributor or your local service representative and ask for a UPS technical representative.
11.1 Model specifications Table 1. UPS model list Model Power ratings 9PX6KSP 4680VA / 4212W at 100/200V output 5160VA / 4644W at 110/220V output 5340VA / 4806W at 115/230V output 5520VA / 4968W at 120/208V, 120/240V output 6000VA / 5400W at 127/220V output Table 2. Extended Battery Module model list Model Configuration Battery voltage For power ratings 9PXEBM240SP Rack / Tower 240Vdc (±120Vdc) 6000VA Table 3.
11. Specifications Table 6. Electrical output All models Voltage regulation Efficiency Frequency regulation Nominal output Frequency Output overload Output overload (Bypass mode) Voltage waveform Harmonic distortion Transfer time Power factor Load crest ratio Normal mode Battery mode ±2% (Lx-N); ±5% (L1-L2) ±10% > 97% (High Efficiency mode) 93% for 9PX6KSP (Typical) Sync with line ±5% of nominal line ±0.5% of auto-selected nominal frequency (outside this range: ±0.
Agency markings Operating temperature Storage temperature Transit temperature Relative humidity Operating altitude Transit altitude Audible noise CE / cULus / NOM 32 to 104°F (0 to 40°C) in Online mode, with linear derating for altitude Note: thermal protection switches load to Bypass in case of overheating.
EATON Customer Care Center Technical Support and Product Services Technical questions? If you encounter a problem while following the instructions in this manual, or have questions about the operation, repair, or servicing of your equipment, please visit our web site powerquality.eaton.com for complete service information. To insure that your questions are correctly answered, please obtain the part number, assembly number, and serial number of the unit and include them in any discussions or correspondence.
Bypass AC source Source supplying the bypass line. The equipment can be transferred to the bypass line if an overload occurs on the UPS output, for maintenance or in the event of a malfunction. Frequency converter Operating mode used to convert the AC-power frequency between the UPS input and output (50Hz -> 60Hz or 60Hz -> 50Hz).
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