ENGLISH 9SX 5000 9SX 6000 9PX 5000 9PX 6000 9SX EBM 180V 9PX EBM 180V Installation and user manual Copyright © 2013 EATON All rights reserved.
SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS. This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries. The 9SX and 9PX models that are covered in this manual are intended for installation in an environment within 0 to 40°C, free of conductive contaminant. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
Safety of persons • The system has its own power source (the battery). Consequently, the power outlets may be energized even if the systems is disconnected from the AC power source. Dangerous voltage levels are present within the system. It should be opened exclusively by qualified service personnel. • The system must be properly grounded. • The battery supplied with the system contains small amounts of toxic materials.
SAFETY INSTRUCTIONS Special precautions • The unit is heavy: wear safety shoes and use vacuum lifter preferentially for handling operations. • All handling operations will require at least two people (unpacking, lifting, installation in rack system). • Straps are provided only for unpacking manually the unit from the carton; don’t use the straps to carry the unit around.
1. Introduction........................................................................................ 6 1.1 Environmental protection................................................................................................6 2. Presentation....................................................................................... 8 2.1 2.2 2.3 2.4 2.5 2.6 2.7 Standard installations......................................................................................................8 Rear panels.......
1. Introduction Thank you for selecting an EATON product to protect your electrical equipment. The 9SX and 9PX range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of the many features of your UPS (Uninterruptible Power System). Before installing your 9SX and 9PX, please read the booklet presenting the safety instructions. Then follow the indications in this manual.
The Eaton® 9SX and 9PX uninterruptible power system (UPS) protects your sensitive electronic equipment from the most common power problems, including power failures, power sags, power surges, brownouts, line noise, high voltage spikes, frequency variations, switching transients, and harmonic distortion. Power outages can occur when you least expect it and power quality can be erratic.
2. Presentation 2.1 Standard installations Tower installation D W H Rack installation D H W Description 9SX 5000 9SX 6000 9PX 5000 9PX 6000 9SX EBM 180V 9PX EBM 180V Page 8 Weights (lb/kg) 106 / 48 106 / 48 106 / 48 106 / 48 150 / 68 150 / 68 Dimensions (inch/mm) D xW x H 27.0 x 17.3 x 5.1 / 685 x 440 x 130 27.0 x 17.3 x 5.1 / 685 x 440 x 130 27.0 x 17.3 x 5.1 / 685 x 440 x 130 27.0 x 17.3 x 5.1 / 685 x 440 x 130 25.4 x 17.3 x 5.1 / 645 x 440 x 130 25.4 x 17.3 x 5.
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2. Presentation 2.3 Accessories Part number 9SXEBM180RT, 9PXEBM180 Description 9RK Rack kit 9PX/9SX Network-MS Network-M2 Network card Modbus-MS INDGW-MS Modbus and network card Relay-MS INDRELAY-MS Relay card MBP6Ki HotSwap MBP 6000i TFMR11Ki Transformer 11000i BINTSYS Battery Integration System EBMCBL180 1.
2.4 Control panel The UPS has a five-button graphical LCD. It provides useful information about the UPS itself, load status, events, measurements and settings. Online mode indicator (green) Fault indicator (red) Battery mode indicator (orange) Bypass mode indicator (orange) Online mode 50% 2.7kW 3.
2. Presentation 2.5 LCD description After 5 minutes of inactivity, the LCD displays the screen saver. The LCD backlight automatically dims after 10 minutes of inactivity. Press any button to restore the screen. Operation status Online mode Load/equipment status 50% 2.7kW 3.
2.6 Display functions Press the Enter ( ) button to activate the menu options. Use the two middle buttons ( through the menu structure. Press the Enter ( ) button to select an option. Press the or return to the previous menu. Main menu Measurements Submenu Control Go to Bypass Load segments On/Off Start battery test Reset fault state Restore factory set Reset average power Reset cumul.
2. Presentation Submenu Interrupt time In/Out settings Overload prealarm Redundancy mode Cold start Forced reboot Auto restart Auto start On/Off settings Energy saving Sleep mode Remote command Bypass standby Automatic battery test Low battery warning Restart bat. level Battery settings Battery charge mode External battery Deep Disch. protect.
3.1 Inspecting the equipment If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage. If you discover damage after acceptance, file a claim for concealed damage. To file a claim for shipping damage or concealed damage: 1. File with the carrier within 15 days of receipt of the equipment; 2. Send a copy of the damage claim within 15 days to your service representative.
3. Installation 3.
3.4 Connecting the EBM(s) A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and firmly. 1. Plug the EBM power cable(s) into the battery connector(s). Up to 6 EBMs may be connected to the UPS. 2. Verify that the EBM connections are tight and that adequate bend radius and strain relief exist for each cable. 3.
3. Installation 3.6 Tower installation If you ordered other UPS accessories, refer to specific user manuals to check the tower installation with the UPS. To install the cabinet: 1. Place the UPS on a flat, stable surface in its final location. 2. Always keep 150 mm of free space behind the UPS rear panel. 3. If installing additional cabinets, place them next to the UPS in their final location. Page 18 • Adjustment of the orientation of the LCD panel and of the logo.
3.7 Rack installation If you ordered other UPS accessories, refer to specific user manuals to check the rack installation with the UPS. • Prepare UPS for rack mounting. This step requires two people. The UPS is heavy. To ease its rack mounting, you can remove the battery pack from the UPS as explained below. 1. Remove the center cover of the front panel 2. Remove the two screws to open the left side of the front panel 3.
3. Installation • Rack mounting of UPS, EBM, and accessory modules. Follow steps 1 to 4 for module mounting on the rails. 1 1 2 3 3 4 4 The rails and necessary hardware are supplied by EATON (optional).
3.8 Installation requirements Recommended protective devices and cable cross-sections 1. Recommended upstream protection UPS power rating Upstream circuit breaker 5000VA D curve – 32A 6000VA D curve – 32A 2 poles circuit breaker L1 N(L2) to UPS Normal AC source G N(L2) L1 Do not use 30 mA RCD/ELCB breaker upstream the UPS. 2.
3. Installation 3.
4.1 Access to terminal blocks 1. Remove the terminal blocks cover (one screw) 2. Punch the knockouts and insert the cables/conduits inside • High leakage current: Earth connection essential before connecting supply. 4.2 Input/Output connection This type of connection must be carried out by qualified electrical personnel Before carrying out any connection, check that the upstream protection device (Normal AC source) is open "O" (Off).
5. Operation 5.1 UPS startup and shutdown If you ordered a HotSwap MBP, refer to the specific user manual to check the startup sequence of the UPS with the MBP. Starting the UPS Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm. To start the UPS: 1. If optional EBMs are installed, verify that the EBM are connected to the UPS. See "Connecting the EBM(s)" on page 17. 2. Verify that the UPS terminal blocks are connected to AC source. 3.
5.2 Operating modes The Eaton 9SX and 9PX front panel indicates the UPS status through the UPS indicators, see page 13. Online mode During Online mode, the indicator illuminates solid and the UPS is powered from the utility. The UPS monitors and charges the batteries as needed and provides filtered power protection to your equipment. Optional High Efficiency and Energy Saving settings minimize heat contribution to the rack environment. See user settings on page 13.
5. Operation 5.4 Setting High Efficiency mode In High Efficiency mode, the UPS operates normally on Bypass and transfers to Online (or Battery) mode in less than 10 ms when utility fails. Transfers to High Efficiency mode will be active after 5 minutes of Bypass voltage monitoring: if Bypass quality is not in tolerance, then the UPS will remain in Online mode. Eaton recommends to use the HE mode only to protect I/T equipment. To set the High Efficiency mode: 1.
5.7 Retrieving the Event log To retrieve the Event log through the display: 1. Press any button to activate the menu options, then select Event log. 2. Scroll through the listed events. 5.8 Retrieving the Fault log To retrieve the Fault log through the display: 1. Press any button to activate the menu options, then select Fault log. 2. Scroll through the listed faults. 5-6kVA EU_EN Page 27 ENGLISH 5.
6. Communication 6.1 Communication ports • RS232 or USB communication ports The RS232 and USB communication ports cannot operate simultaneously. 16 17 1. Connect the RS232 16 or USB 17 communication cable to the serial or USB port on the computer. 2. C onnect the other end of the communication cable 16 or 17 to the RS232 1 or USB 2 communication port on the UPS. The UPS can now communicate with EATON power management software.
• Remote On/Off Remote On/Off allows remote action of button to switch On/Off the UPS. Normally open When contact changes from open to closed, the UPS is switched-on (or stays On). When contact changes from closed to open, the UPS is switched-off (or stays Off). On/Off control via button has priority over the remote control. • Remote Power Off RPO is used to shutdown the UPS remotely.
6. Communication Remote control connection and test 1. Check the UPS is shut down and the electrical supply network disconnected. 2. Remove RPO connector from the UPS by unfitting the screws. 3. Connect a normally closed volt-free contact between the two pins of connector. Contact open: shut down of UPS To return to normal operation, deactivate the external remote shut down contact and restart the UPS from the front panel. 1 3 Normally closed 4.
Installation of the communication cards It is not necessary to shutdown the UPS before installing a communication card. 1. R emove the slot cover 4 secured by screws. 2. I nsert the communication card in the slot. 3. S ecure the card cover with the 2 screws. • Parallel communication port. This slot is used for Parallel operation (only on 9PX models). 6.2 Eaton Intelligent Power Software suite Eaton Software suite provides up-to-date graphics of UPS power and system data and power flow.
7. UPS maintenance 7.1 Equipment care For the best preventive maintenance, keep the area around the equipment clean and dust free. If the atmosphere is very dusty, clean the outside of the system with a vacuum cleaner. For full battery life, keep the equipment at an ambient temperature of 25°C (77°F). If the UPS requires any type of transportation, verify that the UPS is disconnected and turned off. The batteries are rated for a 3-5 year service life.
7.4 Replacing batteries DO NOT DISCONNECT the batteries while the UPS is in Battery mode. Batteries can be replaced easily without turning off the UPS or disconnecting the load. If you prefer to remove input power to change the batteries, see "UPS Shutdown" on page 24. Consider all warnings, cautions, and notes before replacing batteries. • Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions. Keep unauthorized personnel away from batteries.
7. UPS maintenance • Replacing the internal battery The internal battery is heavy. Use caution when handling the heavy batteries. To replace the battery pack: 1. Remove the center cover of the front panel 2. Remove the two screws to open the left side of the front panel 3. Remove the two screws to pull out the metal protection cover of the battery A ribbon cable connects the LCD control panel to the UPS. Do not pull on the cable or disconnect it. 4.
• Replacing the EBM(s) The EBM is heavy. Lifting the cabinet into a rack requires a minimum of two people. To replace the EBM(s): 1. Unplug the EBM power cable and battery detection cable from the UPS. If additional EBM(s) are installed, unplug the EBM power cable and battery detection cable from each EBM. 2. Replace the EBM(s). See "Recycling the used equipment" on page 36 for proper disposal. A small amount of arcing may occur when connecting an EBM to the UPS.
7. UPS maintenance 7.5 Replacing the UPS equipped with a HotSwap MBP The HotSwap MBP allows to service or replace the UPS without interrupting the connected loads. Refer to the specific user manual for more information about HotSwap MBP. To remove the UPS: 1. Press any button to activate the menu options. Select Control then Go to Bypass. 2. Check that the UPS is in Bypass mode (Bypass LED should be On). 3.
The Eaton 9PX and 9SX are designed for durable, automatic operation and also alert you whenever potential operating problems may occur. Usually the alarms shown by the control panel do not mean that the output power is affected. Instead, they are preventive alarms intended to alert the user. • Events are silent status information that are recorded into the Event log. Example = "AC freq in range". • Alarms are recorded into the Event log and displayed on the LCD status screen with the logo blinking.
8. Troubleshooting UPS overtemperature LED is On. 1 beep every 3 seconds. The UPS does not start. Input bad wiring / Output bad wiring The UPS internal temperature is too high or a fan has failed. At the warning level, the UPS generates the alarm but remains in the current operating state. If the temperature rises another 10°C, the UPS transfers to Bypass mode or shuts down if Bypass is unusable.
8.2 Silencing the alarm Press the ESC (Escape) button on the front panel display to silence the alarm. Check the alarm condition and perform the applicable action to resolve the condition. If the alarm status changes, the alarm beeps again, overriding the previous alarm silencing. 8.3 Service and support If you have any questions or problems with the UPS, call your Local Distributor or your local service representative and ask for a UPS technical representative.
9. Specifications 9.1 Model specifications Table 1. Power Module model list Model Power ratings 9SX5KiRT 5000VA / 4500W 9PX5Ki 5000VA / 4500W 9SX6KiRT 6000VA / 5400W 9PX6Ki 6000VA / 5400W Table 2. Extended Battery Module model list Model Configuration Battery voltage For power ratings 9SXEBM180RT Rack / Tower 180Vdc 5000-6000VA 9PXEBM180 Rack / Tower 180Vdc 5000-6000VA Table 3.
Table 6. Electrical output All models Voltage regulation Efficiency Frequency regulation Nominal output Frequency Output overload Output overload (Bypass mode) Voltage waveform Harmonic distortion Transfer time Power factor Load crest ratio Normal mode Battery mode ±1% ±1% > 98% (High Efficiency mode) > 91% > 93% Sync with line ±5% of nominal line ±0.5% of auto-selected nominal frequency (outside this range: ±0.
9. Specifications Agency markings Operating temperature Storage temperature Transit temperature Relative humidity Operating altitude Transit altitude Audible noise CE / C-Tick / cULus 0 to 40°C (32 to 104°F) in Online mode, with linear derating for altitude Note: thermal protection switches load to Bypass in case of overheating.
Bypass AC source Source supplying the bypass line. The equipment can be transferred to the bypass line if an overload occurs on the UPS output, for maintenance or in the event of a malfunction. Frequency converter Operating mode used to convert the AC-power frequency between the UPS input and output (50Hz -> 60Hz or 60Hz -> 50Hz).
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