PowerXL DG1 Series VFD Installation Manual Effective March 2014 New Information
PowerXL DG1 Series VFD Disclaimer of Warranties and Limitation of Liability The information, recommendations, descriptions, and safety notations in this document are based on Eaton’s experience and judgment and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted.
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PowerXL DG1 Series VFD Table of Contents SAFETY Before Commencing the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Motor and Equipment Safety . . . . .
PowerXL DG1 Series VFD Table of Contents, continued CHAPTER 6—INSTALLATION REQUIREMENTS Electrical Installation Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Drive Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PowerXL DG1 Series VFD List of Figures Figure 1. RTC Battery Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2. Rating Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3. Catalog Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 4. Drive System (PDS = Power Drive System) . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5.
PowerXL DG1 Series VFD List of Tables Table 1. Common Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 2. Type 1/IP21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 3. Type 12/IP54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 4. Type 1/IP21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PowerXL DG1 Series VFD Safety Warning! Dangerous Electrical Voltage! Before Commencing the Installation ● Disconnect the power supply of the device ● Ensure that devices cannot be accidentally restarted ● Verify isolation from the supply ● Earth and short circuit the device ● Cover or enclose any adjacent live components ● Only suitably qualified personnel in accordance with EN 50110-1/-2 (VDE 0105 Part 100) may work on this device/system ● Before installation and before touching the device en
PowerXL DG1 Series VFD Read this manual thoroughly and make sure you understand the procedures before you attempt to install, set up, operate or carry out any maintenance work on this DG1 Adjustable Frequency Drive. Definitions and Symbols WARNING WARNING The components in the drive’s power section remain energized after the supply voltage has been switched off. After disconnecting the supply, wait at least five minutes before removing the cover to allow the intermediate circuit capacitors to discharge.
PowerXL DG1 Series VFD WARNING WARNING Even though the control I/O-terminals are isolated from line voltage, the relay outputs and other I/O-terminals may have dangerous voltage present even when the drive is disconnected from power. Contact with this voltage is extremely dangerous and may cause death or severe injury. WARNING This equipment has a large capacitive leakage current during operation, which can cause enclosure parts to be above ground potential.
PowerXL DG1 Series VFD WARNING Before servicing the drive: ● Disconnect all power to the drive, including external control power that may be present. ● Place a “DO NOT TURN ON” label on the disconnect device. ● Lock the disconnect device in the open position. Failure to follow these instructions will result in death or serious injury.
PowerXL DG1 Series VFD CAUTION CAUTION Debounced inputs may not be used in the safety circuit diagram. A changeover between the drive and the input supply must take place in a voltage-free state. CAUTION CAUTION Debounced inputs may not be used in the safety circuit diagram. Fire hazard! Only use cables, protective switches, and contactors that feature the indicated permissible nominal current value.
PowerXL DG1 Series VFD CAUTION Improper drive operation: ● If the drive is not turned on for a long period, the performance of its electrolytic capacitors will be reduced. ● If it is stopped for a prolonged period, turn the drive on at least every six months for at least 5 hours to restore the performance of the capacitors, and then check its operation. It is recommended that the drive is not connected directly to the line voltage. The voltage should be increased gradually using an adjustable AC source.
Chapter 1—DG1 Series Overview Chapter 1—DG1 Series Overview This chapter describes the purpose and contents of this manual, the receiving inspection recommendations and the DG1 Series Open Drive catalog numbering system. Real Time Clock Battery Activation How to Use this Manual Simply remove the primary drive cover, locate the RTC battery directly below the keypad, and connect the white 2-wire connector to the receptacle on the control board.
Chapter 1—DG1 Series Overview Rating Label Figure 2. Rating Label Contains SN, PN, Type, Date Contains EAN Code Contains NAED Code Date Code: 20131118 Carton Labels (U.S. and Europe) Same as rating label shown above. 2 DG1 Series VFD MN040002EN—March 2014 www.eaton.
Chapter 1—DG1 Series Overview Catalog Number System Figure 3.
Chapter 1—DG1 Series Overview Power Ratings and Product Selection DG1 Series Drives—208–240 Volt Table 2. Type 1/IP21 Frame Size 230V, 50 Hz kW Rating (CT/IH) 230V, 50 Hz kW Rating (VT/IL) FR1 0.55 0.75 0.75 1.1 1 1.5 1.1 1.5 1.5 2 1.5 2.2 2 3 7.8 FR2 FR3 FR4 FR5 FR6 1 230V, 60 Hz hp (CT/IH) 0.75 230V, 60 Hz hp (VT/IL) 1 Current A (CT/IH) 3.7 Current A (VT/IL) 4.8 DG1-323D7FB-C21C 4.8 6.6 DG1-324D8FB-C21C 6.6 7.8 DG1-326D6FB-C21C 11 DG1-327D8FB-C21C Catalog Number 2.
Chapter 1—DG1 Series Overview DG1 Series Drives—380–500 Volt Table 4. Type 1/IP21 Frame Size FR1 FR2 FR3 FR4 FR5 FR6 1 400V, 50 Hz kW Rating (CT/IH) 400V, 50 Hz kW Rating (VT/IL) 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 460V, 60 Hz hp (CT/IH) 1 1.5 2 3 5 — 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 460V, 60 Hz hp (VT/IL) 1.5 2 3 5 — 7.
Chapter 1—DG1 Series Overview Replacement Parts Table 6.
Chapter 1—DG1 Series Overview Table 8.
Chapter 1—DG1 Series Overview Table 10.
Chapter 2—Engineering Considerations Chapter 2—Engineering Considerations Introduction Table 11. Drive System Components This chapter describes the most important features in the energy circuit of a drive system that you should take into consideration in your project planning. Item No.
Chapter 2—Engineering Considerations Electrical Power Network Input Voltage and Frequency Input Connection and Configuration The standardized input voltages (IEC 60038, VDE017-1) for energy suppliers (EVU) guarantee the following conditions at the transition points: The DG1 Series frequency inverters can be connected and operated with all control-point grounded AC power networks (see IEC 60364 for more information). Figure 5.
Chapter 2—Engineering Considerations Total Harmonic Distortion (THD) Reactive Power Compensation Devices Non-linear consumers (loads) in an AC supply system produce harmonic voltages that again result in harmonic currents. These harmonic currents at the inductive and capacitive reactances of a mains supply system produce additional voltage drops with different values that are then overlaid on the sinusoidal mains voltage and result in distortions.
Chapter 3—Product Overview Chapter 3—Product Overview Component Identification Figure 6. Description of the DG1 Series Features The DG1 frequency inverter converts the voltage and frequency of an existing AC network into a DC voltage. This DC voltage is used to generate a three-phase AC voltage with adjustable frequency and assigned amplitude values for the variable speed control of three-phase asynchronous motors. 12 DG1 Series VFD MN040002EN—March 2014 www.eaton.
Chapter 3—Product Overview Figure 7. Block Diagram, Elements of DG1 Frequency Inverters Table 12. Elements of DG1 Frequency Inverters Item No.
Chapter 3—Product Overview Selection Criteria The frequency inverter [3] is selected according to the supply voltage ULN of the input supply [1] and the rated current of the assigned motor [2]. The circuit type (P/k) of the motor must be selected according to the supply voltage [1]. The rated output current Ie of the frequency inverter must be greater than/equal to the rated motor current.
Chapter 3—Product Overview Maintenance and Inspection Charging the Internal DC Link Capacitors DG1 frequency inverters are maintenance free. However, external influences may affect the function and the lifespan of the DG1 frequency inverter. We therefore recommend that the devices are checked regularly and the following maintenance measures are carried out at the specified intervals.
Chapter 4—Safety and Switching Chapter 4—Safety and Switching Fuses and Cable Cross-Sections The fuses and wire cross-sections allocated for power-side connections depend on the rated input current and output current of the frequency inverter (without AC choke). CAUTION When selecting the cable cross-section, take the voltage drop under load conditions into account. The consideration of other standards (for example, VDE 0113 or VDE 0289) is the responsibility of the user.
Chapter 4—Safety and Switching Safety-relevant leakage currents can occur while handling and when operating the frequency inverter, if the frequency inverter is not grounded (because of a fault). Leakage currents to ground are mainly caused by foreign capacities with frequency inverters, between the motor phases and the shielding of the motor cable and via the Y-capacitors of the RFI filter.
Chapter 4—Safety and Switching EMC Measures Figure 10. EMC Measures Electrical components in a system (machine) have an interaction effect on each other. Each device not only emits interference but is also affected by it. The interference can be produced by galvanic, capacitive, and/or inductive sources, or by electromagnetic radiation. In practice, the limit between line-conducted interference and radiated emitted interference is around 30 MHz.
Chapter 5—Motor and Application Chapter 5—Motor and Application Motor Selection Connecting Motors in Parallel General recommendations for motor selection: The DG1 frequency inverters allow parallel operation of several motors using multi-pump application control mode: ● Use three-phase powered asynchronous motors with short-circuit rotors and surface cooling, also called inverter motors or standard motors for the frequency-controlled drive system (PDS).
Chapter 5—Motor and Application Parallel Connection of Several Motors to One Frequency Inverter Figure 11. Parallel Connection Motor and Circuit Type The motor’s stator winding can be connected in a star or delta configuration, in accordance with the rated operational data on the nameplate. Figure 12. Example of a Motor Ratings Plate Figure 13. Star and Delta Circuit Types Connecting motors in parallel reduces the load resistance at the frequency inverter output.
Chapter 5—Motor and Application V/Hz Characteristic Curve Figure 14. V/Hz Characteristic Curve Table 15 shows the allocation of possible frequency inverters depending on the input voltage and the type of circuit. Table 15. Assignment of Frequency Inverters to Example Motor Circuit (See Figure 14) Frequency Inverters DG1-323D7FB DG1-343D3FB DG1-344D3FB Rated operational current 3.7A 3.3A 4.
Chapter 5—Motor and Application Bypass Operation CAUTION If you want to have the option of operating the motor with the frequency inverter or directly from the input supply, the input branches must be interlocked mechanically. Debounced inputs may not be used in the safety circuit diagram. Switch S1 must switch only when frequency inverter T1 is at zero current. CAUTION Debounced inputs may not be used in the safety circuit diagram.
Chapter 6—Installation Requirements Chapter 6—Installation Requirements This chapter contains all of the information required to properly install and prepare the DG1 Series VFD for operation. The contents are listed to serve as a list of tasks needed to complete the installation.
Chapter 6—Installation Requirements Figure 16. Mounting Space C B B A A D Table 17. Space Requirements for Mounting the DG1 Series VFD and Airflow Frame Size Voltage hp (CT/IH) FR1 230 Vac 0.75–3 0.55–2.2 3.7–11 480 Vac 1–5 0.75–3.7 2.2–7.6 FR2 FR3 FR4 FR5 FR6 3 kW 2 Amperes 575 Vac 3 2–5 1.5–3.7 3.3–7.5 230 Vac 4–7.5 3–5.5 12.5–25 480 Vac 7.5–15 5.5–11 12–23 575 Vac 3 7.5–15 5.5–11 10–18 230 Vac 10–15 7.
Chapter 6—Installation Requirements Dimensions Approximate Dimensions in mm Figure 17. Type 1/12 Open Drives W4 D W2 H1 H2 H3 W1 W3 Table 18. Mounting Drive Dimensions Frame Size Voltage hp (CT/IH) kW FR1 230 Vac 0.75–3 0.55–2.2 Amperes (CT/IH) 3.5–11 480 Vac 1–5 0.75–3.7 2.3–7.6 FR2 FR3 FR4 FR5 FR6 1 575 Vac 1 2–5 1.5–3.7 3.3–7.5 230 Vac 5–7.5 3–5.5 12.5–25 480 Vac 7.5–15 5.5–11 12–23 575 Vac 1 7.5–15 5.5–11 10–18 230 Vac 10–15 7.
Chapter 6—Installation Requirements Standard Drive Mounting FR1 Mounting Instructions FR2 Mounting Instructions Step 1: Lift the drive out from the carton. Remove the packaging. Step 1: Lift the drive out from the carton. Remove the packaging. Step 2: Attach the drive to the mounting plate with four M5x15 or 3/16 inch screws and four M5 or 3/16 inch nuts. The opening dimensions on the mounting plate should follow required dimensions (refer to the drive mounting template printed on the outside carton).
Chapter 6—Installation Requirements FR3 Mounting Instructions FR4 Mounting Instructions Step 1: Lift the drive out of the carton. Remove the packaging. Step 1: Lift the drive out of the carton with the cardboard. Remove the packaging. Step 2: Attach the drive to the mounting plate with four M6x15 or 1/4 inch screws and four M6 or 1/4 inch nuts. The opening dimensions on the mounting plate should follow required dimensions (refer to the drive mounting template printed on the outside carton).
Chapter 6—Installation Requirements FR5 Mounting Instructions Step 1: Remove the carton from the drive. Step 4: Attach the drive to the mounting plate with four M8x20 or 3/8 inch screws and four M8 or 3/8 inch nuts with an M8 or 3/8 inch wrench. The opening dimensions on the mounting plate should follow required dimensions (refer to the drive mounting template printed on the outside carton). Step 2: Remove the four screws (used to fix the drive to the pallet) with an M8 or 3/8 inch wrench.
Chapter 6—Installation Requirements Power Wiring Selection Connection Tightening Torque Motor cable connections are made to terminals U, V, and W. Table 19. Tightening Torque 1 2 Cable Selection: Power and Motor Leads Frame Size Power Wire In-Lb (Nm) Ground Wire In-Lb (Nm) Control Wire 3 In-Lb (Nm) FR1 230V: 12.1 (1.4) 480V/575V: 5.5 (0.6) 10 (1.1) 4.5 (0.5) ● Use UL approved heat-resistant copper cables only ● 75°C or higher for all units rated FR2 15.6 (1.8) 10 (1.1) 4.5 (0.
Chapter 6—Installation Requirements Figure 18. Input Power and Motor Cable Stripping Lengths Table 22. Input Power and Motor Cable Stripping and Wire Lengths Frame Size Power Wiring in Inches (mm) Motor Wiring in Inches (mm) A1 B1 C1 D1 A2 B2 C2 D2 FR1 0.39 (10) 1.77 (45) 0.39 (10) 1.38 (35) 0.39 (10) 1.77 (45) 0.39 (10) 1.38 (35) FR2 0.59 (15) 1.77 (45) 0.59 (15) 1.77 (45) 0.59 (15) 1.57 (40) 0.59 (15) 1.57 (40) FR3 0.59 (15) 1.57 (40) 0.59 (15) 1.97 (50) 0.59 (15) 1.
Chapter 6—Installation Requirements Power Wiring Notice Power Wiring/Grounding Do not discard the plastic bag containing the wiring hardware. 2. Remove power wiring protection plate. Use power/ motor cable tables on Appendix B. 1. 3. Add attachable grounding clamps (qty 2), one on each side of drive. 4. Pass motor, input power wires/cables through base wiring plate. 5. If shielded cable is used, connect the shields of input power and motor cables shields to ground. 6.
Chapter 6—Installation Requirements Rubber Grommet Installation Instructions Step 1: Measure the outside diameter of the cable (D1) used to connect to the drive. Step 5: Insert the rubber grommet into the conduit plate together with the cable. D1 (Cable) Step 2: Measure the outside diameter of the rubber grommet (D2) and select a suitable D2 (D1 ≤ D2 ≤ D1 + 2 mm). D2 (Grommet) Step 6: Fasten the rubber grommet and cable with a self-locking cable tie.
Chapter 6—Installation Requirements Figure 19. Ground Wiring Note: Do not wire motor leads to R+, R–. This will cause damage to the drive. Note: Actual layout may vary slightly by frame. Ground Wiring Control Wiring ● Run motor cables in separate conduit ● DO NOT RUN CONTROL WIRES in same conduit ● Cables sized per Appendix B ● Provide dedicated wire for low impedance ground between drive and motor. DO NOT USE conduit as ground 7.
Chapter 6—Installation Requirements I/O Connection ● ● Run 240 Vac and 24 Vdc control wiring in separate conduit Communication wire to be shielded Table 23. I/O Connection SW1 AI1 0–10V AI2 SW1 AI2 SW2 AI2 0–20 mA AI2 0–20 mA AI2 0–10V AI2 10–10V SW2 Res On Off i 34 (RS-485 matching resistor) Pin Signal Name Signal Default Setting Description 1 +10 V Ref.
Chapter 6—Installation Requirements Figure 20. Terminal Block Layout Table 24.
Chapter 6—Installation Requirements Figure 21. Basic Internal Control Wiring Diagram 36 DG1 Series VFD MN040002EN—March 2014 www.eaton.
Chapter 6—Installation Requirements Control Board The main DG1 Series VFD consists of a main control board, control I/O connections block and two slots for extra option boards. Figure 22.
Chapter 6—Installation Requirements Safe Torque Off (STO) Connection to Power Section The PowerXL DG1 includes Safe Torque Off (STO) functionality as standard and provides: Figure 24 shows the general connections for the frequency inverter in the power section.
Chapter 6—Installation Requirements Ground Connection Checking the Cable and Motor Insulation The ground connection is connected directly with the cable clamp plates. 1. The shielded cables between the frequency inverter and the motor should be as short as possible. Connect the shielding on both ends and over a large surface area with protective ground PES (Protective Earth Shielding).
Chapter 7—EMC Installation Chapter 7—EMC Installation The responsibility to meet the local system EMC limit values and electromagnetic compatibility requirements is the responsibility of the end user or the system operator. This operator must also take measures to minimize or remove emissions in the environment concerned (see figure on Page 41). He must also use means to increase the interference immunity of the system devices.
Chapter 7—EMC Installation Installation Requirements Figure 27. EMC-Compliant Setup—460/480 Vac Notes 1 Power cable: L1, L2, L3 and U, V, W. 2 Control and signal lines: 1 to 36, fieldbus connection Large-area connection of all metallic control panel components. Mounting surfaces of frequency inverter and cable shielding must be free from paint. Connect the cable shielding in the output of the frequency inverter with a large surface area contact to the ground potential (PES).
Chapter 7—EMC Installation International EMC Protection Cable Requirements Table 25. 1st Environment 2nd Environment EMC Levels According to EN 61800-3 (2004) The screened cables between the variable frequency drive and the motor should be as short as possible. ● ● ● ● Connect the screening, on both sides and across a large area (360° overlap), to the protective earth (PE).
Chapter 7—EMC Installation Installation in Corner-Grounded Network Corner grounding is allowed for all the drive types. Figure 29. Locations of the EMC Screw in Frame 1, Frame 2, Frame 3 and Frame 4 In these circumstances the EMC protection class must be changed to level C4 following the instructions below.
Appendix A—Technical Data and Specifications Appendix A—Technical Data and Specifications Table 28.
Appendix A—Technical Data and Specifications Table 28.
Appendix B—Installation Guidelines Appendix B—Installation Guidelines Cable and Fuse Sizing See Page 30 for cable stripping guidelines. Table 29. North America Cable and Fuse Sizes—208 Vac to 240 Vac Ratings NEC Wire Size (AWG) Terminal Connection Size (AWG) Line and Motor Ground Line and Motor Ground Frame Size Amp Suffix NEC 208V Input 208V Input Motor Amp Current Rating Current (VT/IL) at 230V (CT/IH) FR1 3D7 3.2 4.4 4.2 4.6 3.7 4.8 10 14 14 24–10 18–10 4D8 4.4 6.1 6.0 6.6 4.
Appendix B—Installation Guidelines Table 30. International Cable and Fuse Sizes—208 Vac to 240 Vac Ratings 208V Input Current (VT/IL) Current (CT/IH) at 50°C Current (VT/IL) at 40°C Fuse Rating (gG/gL) Mains and Motor Cable Cu (mm2) Frame Size Amp Suffix 208V Input Current (CT/IH) FR1 3D7 3.2 4.4 3.7 4.8 6 4D8 4.4 6.1 4.8 6.6 6D6 6.1 7.2 6.6 7D8 7.2 10.2 011 10.2 012 FR2 FR3 FR4 FR5 FR6 Terminal Cable Size Main Terminal Cu (mm2) Earth Terminal Cu (mm2) 3*1.5+1.5 0.
Appendix B—Installation Guidelines Table 31. North America Cable and Fuse Sizes—440 Vac to 500 Vac Ratings NEC Wire Size (AWG) Terminal Connection Size (AWG) Line and Motor Ground Line and Motor Ground Frame Size Amp Suffix 400V Input 400V Input NEC Motor Current Amp Rating Current (VT/IL) at 460V (CT/IH) Current (CT/IH) at 50°C Current (VT/IL) at 40°C Fuse Rating (Class T) FR1 2D2 2.0 3.1 3.0 2.1 3.0 10 14 14 30–10 18–10 3D3 3.1 4 3.4 3.0 3.4 10 14 14 30–10 18–10 4D3 4.
Appendix B—Installation Guidelines Table 32. International Cable and Fuse Sizes—380 Vac to 440 Vac Ratings 400V Input Current (CT/IH) 400V Input Current (VT/IL) Current (CT/IH) at 50°C Current (VT/IL) at 40°C Fuse Rating (gG/gL) Terminal Cable Size Mains and Motor Cable Cu (mm2) Main Terminal Cu (mm2) Earth Terminal Cu (mm2) 6 3*1.5+1.5 3*1.5+1.5 0.2–6 solid or 0.2–4 stranded 0.75–6 6 Frame Size Amp Suffix FR1 2D2 2.0 3.1 2.2 3.3 3D3 3.1 4 3.3 4.3 4D3 4.0 5.2 4.3 5.6 10 3*1.
Appendix B—Installation Guidelines Temperature Deratings Table 33. 230V Temperature and Switching Frequency Deratings (VT) Variable Torque (VT) /Low Overload (IL) Frame Temperature Size Percentage of Rated Current Switching Frequency 1 kHz 2 kHz 3 kHz 3.6 kHz 4 kHz 5 kHz 6 kHz 7 kHz 8 kHz 9 kHz 10 kHz 12 kHz 40°C FR1 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 96.8% 93.6% 90.4% 85.6% 80.8% FR2 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 97.3% 94.6% 91.9% 87.
Appendix B—Installation Guidelines Table 34. 230V Temperature and Switching Frequency Deratings (CT) Constant Torque (CT) /High Overload (IH) Percentage of Rated Current Switching Frequency Temperature Frame Size 1 kHz 2 kHz 3 kHz 3.6 kHz 4 kHz 5 kHz 6 kHz 7 kHz 8 kHz 9 kHz 10 kHz 12 kHz 40°C FR1 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 95.9% 91.8% FR2 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.
Appendix B—Installation Guidelines Table 35. 460V Temperature and Switching Frequency Deratings (VT) Variable Torque (VT) /Low Overload (IL) Temperature Frame Size 40°C 50°C 60°C Percentage of Rated Current Switching Frequency 1 kHz 2 kHz 3 kHz 3.6 kHz 4 kHz 5 kHz 6 kHz 7 kHz 8 kHz 9 kHz 10 kHz 12 kHz FR1 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 93.8% 87.5% 81.3% 75.0% 62.5% FR2 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 95.2% 90.3% 85.5% 80.6% 71.
Appendix B—Installation Guidelines Table 36. 460V Temperature and Switching Frequency Deratings (CT) Constant Torque (CT) /High Overload (IH) Percentage of Rated Current Switching Frequency Temperature Frame Size 1 kHz 2 kHz 3 kHz 3.6 kHz 4 kHz 5 kHz 6 kHz 7 kHz 8 kHz 9 kHz 10 kHz 12 kHz 40°C FR1 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 96.1% 92.1% 88.2% 82.2% 76.3% FR2 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 93.5% 87.
Appendix B—Installation Guidelines Heat Loss Data Table 37.
Appendix C—Dimension Drawings Appendix C—Dimension Drawings Approximate Dimensions in Inches (mm) Figure 31. FR1 Dimension Drawing 5.04 (128.0) 4.80 (122.0) 3.94 (100.0) Ø 0.28 (7.0) Ø 0.47 (12.0) 12.28 (312.0) 7.89 (200.4) 3.94 (100.0) Ø 0.28 (7.0) 0.28 (7.0) 3.83 (97.2) 12.87 (327.0) 11.50 (292.0) 3.94 (100.0) Minimum Dimensions A = Air gap around drive B = Space between two drives or drive and cabinet C = Free space above drive D = Free space below drive 7.03 (178.
Appendix C—Dimension Drawings Approximate Dimensions in Inches (mm) Figure 32. FR1 Dimension Drawing Flange Mount 4.80 (122.0) 11.50 (292.0) 1.40 (35.5) 0.28 (7.0) 3.83 (97.2) 10.63 (270.0) 13.94 (354.0) 10.63 (270.0) 1.10 (28.0) 0.53 (13.5) 1.40 (35.5) 5.31 (134.9) 12.64 (321.0) Ø 0.26 (6.5) 0.26 (6.5) 0.78 (19.9) Ø 0.47 (12.0) 7.01 (178.0) 6.31 (160.4) 3.94 (100.0) 2.84 (72.2) 7.89 (200.4) 0.85 (21.5) Ø 0.28 (7.0) 3.94 (100.0) 6.31 (160.
Appendix C—Dimension Drawings Approximate Dimensions in Inches (mm) Figure 33. FR2 Dimension Drawing 5.63 (143.0) Ø0.28 (7.0) 5.28 (134.0) 3.54 (90.0) Ø0.51 (13.0) 15.98 (406.0) 3.54 (90.0) 9.63 (244.7) 3.83 (97.2) OK STOP MS 16.50 (419.0) 14.96 (380.0) 0.22 (5.5) LOCAL REMOTE NS Minimum Dimensions A = Air gap around drive B = Space between two drives or drive and cabinet C = Free space above drive D = Free space below drive DANGER 5 MIN 0.45 (11.4) 3.54 (90.
Appendix C—Dimension Drawings Approximate Dimensions in Inches (mm) Figure 34. FR2 Dimension Drawing Flange Mount 3.54 (90.0) 5.28 (134.0) Ø0.28 (7.0) Ø0.51 (13.0) 15.98 (406.0) 7.64 (194.0) 0.98 (25.0) 9.63 (244.7) 1.07 (27.1) 6.57 (167.0) 4.72 (120.0) 10-Ø0.26 (Ø6.5) 1.38 (35.0) 0.22 (5.5) 7.09 (180.0) REMOTE RUN FAULT BACK RESET OK STOP Ø0.28 (7.0) 3.54 (90.0) 3.83 (97.2) LOCAL REMOTE START MS NS 17.74 (450.5) 14.96 (380.0) 7.09 (180.0) 9.93 (252.2) 1.28 (32.
Appendix C—Dimension Drawings Approximate Dimensions in Inches (mm) Figure 35. FR3 Dimension Drawing 7.48 (190.0) 0.35 (Ø9.0) 4.92 (125.0) 7.24 (184.0) 0.71 (Ø18.0) 21.46 (545.0) 4.92 (125.0) 10.44 (265.1) 3.83 (97.2) REMOTE RUN FAULT BACK RESET OK STOP 20.41 (518.5) LOCAL REMOTE NS 21.97 (558.0) 0.35 (Ø9.0) 4.92 (125.0) 0.18 (4.
Appendix C—Dimension Drawings Approximate Dimensions in Inches (mm) Figure 36. FR3 Dimension Drawing Flange Mount 7.24 (184.0) 0.35 (Ø9.0) 4.92 (125.0) 0.71 (Ø18.0) 9.51 (241.6) 0.96 (24.5) 10.44 (265.1) 8.66 (220.0) 5.28 (134.0) 1.09 (27.8) 10-Ø0.26 (Ø6.5) 21.46 (545.0) 2.42 (61.5) 8.86 (225.0) REMOTE RUN FAULT BACK RESET OK LOCAL REMOTE STOP MS 3.83 (97.2) START 0.35 (Ø9.0) 4.92 (125.0) NS 20.41 (518.5) 23.19 (589.0) 8.86 (225.0) 1.24 (31.6) 0.59 (15.0) 0.18 (4.5) 4.15 (105.
Appendix C—Dimension Drawings Approximate Dimensions in Inches (mm) Figure 37. FR4 Dimension Drawing 9.36 (237.7) 8.07 (205.0) Ø0.35 (Ø9.0) Ø0.71 (Ø18.0) 24.31 (617.5) 8.07 (205.0) 11.57 (294.0) REMOTE RUN FAULT BACK RESET OK STOP MS LOCAL REMOTE 3.83 (97.2) START NS 8.07 (205.0) 0.18 (4.5) 23.26 (590.7) 24.80 (630.0) 15.72 (399.2) DANGER 5 MIN Ø0.35 (Ø9.
Appendix C—Dimension Drawings Approximate Dimensions in Inches (mm) Figure 38. FR4 Dimension Drawing Flange Mount 9.36 (237.7) Ø0.35 (Ø9.0) 8.07 (205.0) Ø0.71 (Ø18.0) 10.63 (270.0) 0.96 (24.3) 11.57 (294.0) 1.66 (42.1) 8.07 (205.0) 9.96 (253.0) 12-Ø0.24 (Ø6.0) 24.31 (617.5) 7.87 (200.0) REMOTE RUN FAULT BACK RESET OK STOP MS 23.26 (590.7) LOCAL REMOTE 3.83 (97.2) START 8.07 (205.0) 16.91 (429.5) DANGER 5 MIN 1.62 (41.2) 0.59 (15.0) 3.94 (100.0) 7.64 (194.0) Ø0.35 (Ø9.0) 26.
Appendix C—Dimension Drawings Approximate Dimensions in Inches (mm) Figure 39. FR5 Dimension Drawing 11.34 (288.0) 1.08 (27.5) 11.10 (282.0) Ø0.79 (Ø20.0) 8.66 (220.0) 11.34 (288.0) Ø0.35 (Ø9.0) Ø0.71 (Ø18.0) 8.66 (220.0) 29.65 (753.0) 1.14 (29.0) 3.83 (97.2) REMOTE RUN FAULT BACK RESET OK STOP LOCAL REMOTE START 29.65 (753.0) 30.51 (775.0) 34.98 (888.5) Ø0.35 (Ø9.0) 22.57 (573.
Appendix C—Dimension Drawings Approximate Dimensions in Inches (mm) Figure 40. FR5 Dimension Drawing Flange Mount 11.34 (288.0) 0.77 (19.5) 13.41 (340.7) 1.08 (27.5) Ø0.79 (Ø20.0) 8.66 (220.0) 13.46 (342.0) 0.43 (11.0) Ø0.35 (Ø9.0) Ø0.71 (Ø18.0) 12.68 (322.0) Ø0.35 (Ø9.0) 8.66 (220.0) 29.65 (753.0) 3.50 (89.0) 2.58 (65.5) 8.66 (220.0) REMOTE RUN FAULT BACK RESET 30.51 (775.0) OK STOP 37.32 (948.0) 37.32 (948.0) 1.52 (38.5) 5.20 (132.0) 3.83 (97.2) START Ø0.35 (Ø9.0) 8.66 (220.
Appendix D—Safety Instructions for UL and cUL Appendix D—Safety Instructions for UL and cUL CAUTION The UL and cUL compliance can be maintained only if this drive is installed according to the requirements of Appendix D — Safety Instructions for UL and cUL. Failure to follow these instructions may result in UL and cUL non-compliance. Motor Overload and Over-Temperature Protection ● This drive provides solid-state motor overload protection that reacts when it reaches 102.
Appendix D—Safety Instructions for UL and cUL ● 230V Drive Series are suitable for use on a circuit capable of delivering not more than 100,000 rms symmetrical amperes, 240 volts maximum when protected by UL and cUL/CSA Recognized Class T fuse with an A.I.C. rating of 100 kA minimum. Refer to the following information for recommended fuse ratings. See Table 40.
Appendix D—Safety Instructions for UL and cUL ● For 230V Drive Series, required line and motor wire torque, type and size range are listed in Table 42 Table 42. Required Line and Motor Wire Torque (230V) Required Torque (in-lb) Grounding ● For 400V Drive Series, required grounding wire torque, type and size range are listed in Table 43 Required Wire Range Table 43. Required Line and Motor Wire Torque (400V) 14–10 AWG FR1 DG1-324D8xx-xxxx L1, L2, L3, DC+, DC–, 12.1 R+, R–, U, V, W 12.
Appendix D—Safety Instructions for UL and cUL ● For 230V Drive Series, required grounding wire torque, type and size range are listed as below: Table 44.
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