® Eaton Two-in-One ® PowerPass Distribution Module User's Guide For use with 9135 Two-in-One 5000/6000 VA UPS Models
Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives: S Harmonized Standards: EN 62040-1-1 (2004-12) and EN 62040-2 (2006-6); IEC 60950 Third Edition S EU Directives: 2006/95/EC, Council Directive on equipment designed for use within certain voltage limits 2004/108/EC, Council Directive relating to electromagnetic compatibility The EC Declaration of Conformity is available upon request for products with a CE mark.
Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the associated warning should be observed. CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions. This symbol indicates that you should not discard the UPS or the UPS batteries in the trash.
Table of Contents 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Inspecting the Equipment . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS ii EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.
Chapter 1 Introduction The PowerPass® Distribution Module (PPDM) is designed to operate with a 5000/6000 VA Eaton® 9135 uninterruptible power system (UPS). The PPDM allows you to: S Replace or upgrade the UPS without losing power to the protected equipment (see “Using Maintenance Bypass” on page 35). S Provide surge protection if the UPS is not present. S Provide extra surge protection when the UPS is present.
INTRODUCTION Sikkerhedsanvisninger VIGTIGE SIKKERHEDSANVISNINGER GEM DISSE ANVISNINGER Denne manual indeholder vigtige instruktioner, som skal følges under installation og vedligeholdelse af UPS'en og PDU. Læs venligst alle instruktioner inden betjening af udstyret og gem denne manual mhp. fremtidige opslag. FARE Denne UPS indeholder LIVSFARLIG HØJSPÆNDING. Alle reparationer og vedligeholdelse bør kun udføres af en AUTORISERET SERVICETEKNIKER. Ingen af UPS'ens indvendige dele kan repareres af brugeren.
INTRODUCTION Belangrijke Veiligheidsinstructies BELANGRIJKE VEILIGHEIDSINSTRUCTIES BEWAAR DEZE INSTRUCTIES Deze handleiding bevat belangrijke instructies die u dient te volgen tijdens de installatie en het onderhoud van de UPS en de PDU. Lees alle instructies voordat u de apparatuur in bedrijf neemt en bewaar deze handleiding als naslagwerk. GEVAAR Deze UPS bevat LEVENSGEVAARLIJKE ELEKTRISCHE SPANNING. Alle reparaties en onderhoud dienen UITSLUITEND DOOR ERKEND SERVICEPERSONEEL te worden uitgevoerd.
INTRODUCTION Tarkeita Turvaohjeita TÄRKEITÄ TURVAOHJEITA - SUOMI SÄILYTÄ NÄMÄ OHJEET Tämä käyttöohje sisältää tärkeitä ohjeita, joita on noudatettava UPS-virtalähteen ja PPDM asennuksen ja huollon yhteydessä. Lue kaikki ohjeet ennen laitteiston käyttöä ja säilytä ohje myöhempää tarvetta varten. VAARA Tämä UPS sisältää HENGENVAARALLISIA JÄNNITTEITÄ. Kaikki korjaukset ja huollot on jätettävä VAIN VALTUUTETUN HUOLTOHENKILÖN TOIMEKSI. UPS ei sisällä MITÄÄN KÄYTTÄJÄN HUOLLETTAVIA OSIA.
INTRODUCTION Consignes de sécurité CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d'installation et de maintenance de PPDM et de l'onduleur. Veuillez consulter entièrement ces instructions avant de faire fonctionner l'équipement et conserver ce manuel afin de pouvoir vous y reporter ultérieurement. DANGER! Cet onduleur contient des TENSIONS MORTELLES.
INTRODUCTION Sicherheitswarnungen WICHTIGE SICHERHEITSANWEISUNGEN AUFBEWAREN Dieses Handbuch enthält wichtige Anweisungen, die Sie während der Installation und Wartung des USV (Unterbrechungsfreies Stromversorgungssystem) und der PPDM befolgen müssen. Bitte lesen Sie alle Anweisungen des Handbuches bevor sie mit dem Gerät arbeiten. Bewaren Sie das Handbuch zum Nachlesen auf. WARNUNG Die USV führt lebensgefährliche Spannungen.
INTRODUCTION Avvisi di sicurezza IMPORTANTI ISTRUZIONI DI SICUREZZA CONSERVARE QUESTE ISTRUZIONI Il presente manuale contiene importanti istruzioni da seguire durante l'installazione e la manutenzione dell'UPS e dell'PPDM. Leggere integralmente le istruzioni prima di utilizzare l'apparecchiatura e conservare il presente manuale per futuro riferimento. PERICOLO La TENSIONE contenuta in questo gruppo statico di continuità è LETALE.
INTRODUCTION Viktig Sikkerhetsinformasion VIKTIGE SIKKERHETSINSTRUKSJONER GJEM DISSE INSTRUKSJONENE Denne håndboken inneholder viktige instruksjoner som du bør overholde ved montering og vedlikehold av UPS-enheten og PPDM. Les alle instruksjoner før utstyret tas i bruk, og gjem håndboken til fremtidig referanse. FARLIG Denne UPS'en inneholder LIVSFARLIGE SPENNINGER. All reparasjon og service må kun utføres av AUTORISERT SERVICEPERSONALE. BRUKERE KAN IKKE UTFØRE SERVICE PÅ NOEN AV DELENE i UPS'en.
INTRODUCTION Regulamentos de Segurança INSTRUÇÕES DE SEGURANÇA IMPORTANTES GUARDE ESTAS INSTRUÇÕES Este manual contém instruções importantes que devem ser seguidas durante a instalação e manutenção do no-break e da PPDM. Leia todas as instruções antes de operar o equipamento e guarde este manual para consultá-lo futuramente. CUIDADO A UPS contém VOLTAGEM MORTAL. Todos os reparos e assistência técnica devem ser executados SOMENTE POR PESSOAL DA ASSISTÊNCIA TÉCNICA AUTORIZADO.
INTRODUCTION Ïðåäóïðåæäåíèÿ ïî ìåðàì áåçîïàñíîñòè ÂÀÆÍÛÅ ÓÊÀÇÀÍÈß ÏÎ ÌÅÐÀÌ ÁÅÇÎÏÀÑÍÎÑÒÈ ÑÎÕÐÀÍÈÒÅ ÝÒÈ ÓÊÀÇÀÍÈß Â äàííîì ðóêîâîäñòâå ñîäåðæàòñÿ âàæíûå èíñòðóêöèè ïî óñòàíîâêå è îáñëóæèâàíèþ èñòî÷íèêà áåñïåðåáîéíîãî ïèòàíèÿ (ÈÁÏ) è áàòàðåé. Ïåðåä ðàáîòîé ñ îáîðóäîâàíèåì ïðî÷òèòå âñå èíñòðóêöèè. Ñîõðàíèòå äàííîå ðóêîâîäñòâî äëÿ äàëüíåéøåãî èñïîëüçîâàíèÿ. ÎÏÀÑÍÎ Â äàííîì ÈÁÏ èìåþòñÿ ÑÌÅÐÒÅËÜÍÎ ÎÏÀÑÍÛÅ ÍÀÏÐßÆÅÍÈß.
INTRODUCTION Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES Este manual contiene instrucciones importantes que debe seguir durante la instalación y el mantenimiento del SIE y del PPDM. Por favor, lea todas las instrucciones antes de poner en funcionamiento el equipo y guarde este manual para referencia en el futuro. PELIGRO Este SIE contiene VOLTAJES MORTALES.
INTRODUCTION Säkerhetsföreskrifter VIKTIGA SÄKERHETSFÖRESKRIFTER SPARA DESSA FÖRESKRIFTER Den här anvisningen innehåller viktiga instruktioner som du ska följa under installation och underhåll av UPS-enheten och PPDM. Läs alla instruktioner innan du använder utrustningen och spara den här anvisningen för framtida referens. FARA Denna UPS-enhet innehåller LIVSFARLIG SPÄNNING. ENDAST AUKTORISERAD SERVICEPERSONAL får utföra reparationer eller service.
Chapter 2 Installation This section explains: S Equipment inspection S UPS setup S PowerPass Distribution Module (PPDM) installation S PPDM rear panels Inspecting the Equipment If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage. If you discover damage after acceptance, file a claim for concealed damage.
INSTALLATION UPS Shutdown If the UPS is already installed and operating, shut down the UPS: 1. Prepare your equipment for shutdown. 2. Press the button for approximately three seconds. The UPS beeps once, and the load is no longer protected by the UPS. It is powered by utility power. If the UPS is set in frequency converter mode, the equipment will not be powered. If the utility power is out of tolerance, the UPS will generate a 10 ms output calibrated break. 14 3.
INSTALLATION PPDM Setup To set up the PPDM with the 9135 UPS: 1. For tower configurations, continue to Step 2; for rack configurations, continue to Step 7 on page 17. 2. Tower configuration only. Install pedestal extenders for each additional cabinet: For two cabinets, insert the extender into position 3 on the pedestal (see Figure 1). For three cabinets or more, insert the extender into position 4 on the pedestal (see Figure 2). 1 234 1 234 Figure 1.
INSTALLATION NOTE Eaton recommends a minimum of 150 mm (5.9”) free space behind the UPS rear panel, and a distance of 450 mm (17.7”) between the tower stands. 3. Carefully position the cabinet upright with the UPS indicators at the top and place in the pedestals (see Figure 3). 4. Adjust the pedestals to the size of the UPS and secure the pedestals with the captive screws. UPS Indicators 150 mm (5.9”) 450 mm (17.7”) Figure 3.
INSTALLATION 5. Align each joining bracket with the adjacent cabinet screw holes and secure with the supplied screws (see Figure 4). NOTE Joining brackets are required for installations with two or more cabinets. Joining Bracket Figure 4. Installing the Joining Brackets 6. Continue to “Hardwired PPDM Installation” on page 19, or “Plug-Receptacle PPDM Installation” on page 26. 7. Rack configuration only. Install the PPDM below the UPS and EBM as shown in Figure 5.
INSTALLATION Figure 5. Typical 9135 UPS Installation with EBM and PPDM 8. 18 Continue to “Hardwired PPDM Installation” on page 19, or “Plug-Receptacle PPDM Installation” on page 26. EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.
INSTALLATION Hardwired PPDM Installation WARNING Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk of electrical shock. CAUTION S For PPDM models with hardwired outputs, overcurrent protection for the output AC circuit(s) is to be provided by others. S For PPDM models with hardwired outputs, suitably rated disconnect switches for the output AC circuit(s) are to be provided by others.
INSTALLATION Figure 6 shows the operation of the UPS with the EPPDMG6000-3U-HW model, and Figure 7 shows the EPPDMG-6000-3U-HWEU model. For a more detailed schematic, see Figure 21 on page 40 or Figure 22 on page 41.
INSTALLATION To hardwire the PPDM: 1. Switch off utility power at the distribution point where the PPDM will be connected. Be absolutely sure there is no power. 2. Verify that the PPDM output circuit breaker is in the OFF position (see Figure 9 on page 23). 3. Verify that the bypass switch on the PPDM is in the NORMAL position (see Figure 8). Bypass Switch Voltage Switch Figure 8. PPDM (with Front Cover Removed) 4. Changing the PPDM voltage switch setting.
INSTALLATION Table 1. Hardwired PPDM Input/Output Voltage Settings EPPDMG6000-3U-HW Models Output Voltage Input Voltage (from UPS) 208V Switch Position Default 240V Switch Position HV (T6-7) LV HV (T6-7) LV 208 208 120 208 104 220 220 126 220 110 230 230 131 230 115 240 240 138 240 120 EPPDMG-6000-3U-HWEU Models Output Voltage Input Voltage (from UPS) 5.
INSTALLATION RPO Connector PPDM Output Cord Communication Port RJ-11 Connector PPDM Input Cord USB Port PPDM Output Circuit Breaker Wiring Access Cover Conduit Landing Plate Figure 9. UPS and Hardwired PPDM Installation EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.
INSTALLATION 8. Connect the input and ground wires to the terminal block according to the PPDM model: S For the EPPDMG6000-3U-HW model, see Figure 10 and Table 2. S For the EPPDMG-6000-3U-HWEU model, see Figure 11 and Table 2. 9. Connect the output and ground wires to the terminal block according to the PPDM model: S For the EPPDMG6000-3U-HW model, see Figure 10 and Table 2. S For the EPPDMG-6000-3U-HWEU model, see Figure 11 and Table 2.
INSTALLATION Table 2.
INSTALLATION Plug-Receptacle PPDM Installation NOTE Do not make unauthorized changes to the UPS or PPDM; otherwise, damage may occur to your equipment and void your warranty. To install the PPDM: 1. Verify that the PPDM output circuit breaker is in the OFF position (see Figure 9 on page 23). 2. Verify that the bypass switch on the PPDM is in the NORMAL position (see Figure 12). Bypass Switch Voltage Switch Figure 12. PPDM (with Front Cover Removed) 3. Changing the PPDM voltage switch setting.
INSTALLATION Table 3.
INSTALLATION EPPDMG-6000-3U-6 (L6-30) and EPPDMG-6000-3U-7 (L6-20) Models Output Voltage Input Voltage (from UPS) 208V Switch Position Default 240V Switch Position L6-30R or L6-20R 5-20R L6-30R or L6-20R 5-20R 208 208 120 208 104 220 220 126 220 110 230 230 131 230 115 240 240 136 240 120 4. Neutral-to-Ground Bonding. The PPDM has a neutral-to-ground (N-G or neutral-to-earth) bonding screw as required under safety regulations issued by various regulatory agencies.
INSTALLATION Output Connection Input Connection Power Connection Figure 13. PPDM and 9135 UPS Connections 4. Verify that the UPS internal battery connector is connected (refer to the UPS user's guide). 5. Switch all battery circuit breakers to the ON ( | ) position. EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.
INSTALLATION 6. Set the upstream circuit breaker (not included) to the ON position. 7. Hardwired PPDM models only. Switch the main utility breaker on. The equipment is powered by utility power, but not protected by the UPS. Batteries are recharging. An eight-hour recharge period is necessary to get full backup time. The 8. and indicators illuminate. Plug-receptacle PPDM models only. Plug the supplied power cord into the input connector on the PPDM rear panel.
INSTALLATION 11. Plug-receptacle PPDM models only. Plug the equipment to be protected into the PPDM output receptacle(s). NOTE DO NOT protect laser printers with the UPS because of the exceptionally high power requirements of the heating elements. 12. Switch the PPDM output circuit breaker to the ON ( | ) position.
INSTALLATION PPDM Input Cord (to UPS) PPDM Output Cord (to UPS) PPDM Output Circuit Breaker Input Connector Output Receptacles (eight 5-15R) Output Receptacle (L6-30) Neutral-to-Ground Bonding Screw Figure 14. EPPDMG-6000-3U-1 (L6-30) PPDM Input Cord (to UPS) PPDM Output Cord (to UPS) PPDM Output Circuit Breaker Input Connector Output Receptacles (eight 5-15R) Output Receptacle (L6-20) Neutral-to-Ground Bonding Screw Figure 15.
INSTALLATION PPDM Input Cord (to UPS) PPDM Output Cord (to UPS) PPDM Output Circuit Breaker Input Connector Output Receptacles (eight 5-15R) Output Receptacle (L14-30) Neutral-to-Ground Bonding Screw Figure 17. EPPDMG-6000-3U-4 (L14-30) PPDM Input Cord (to UPS) PPDM Output Cord (to UPS) Output Receptacle (L6-30) PPDM Output Circuit Breaker Input Connector Output Receptacles (four 5-15R) Output Receptacle (L14-30) Neutral-to-Ground Bonding Screw Figure 18.
INSTALLATION PPDM Input Cord (to UPS) PPDM Output Cord (to UPS) Output Receptacle (L6-20) PPDM Output Circuit Breaker Input Connector Output Receptacles (four 5-20R) Output Receptacle (L6-20) Neutral-to-Ground Bonding Screw PPDM Output Circuit Breakers Figure 20. EPPDMG-6000-3U-7 (L6-20) 34 EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.
Chapter 3 Operation NOTE Refer to the UPS user's guide for UPS operation. The PowerPass Distribution Module (PPDM) allows for the removal of the UPS while providing power to your protected equipment. This Maintenance Bypass feature is useful when replacing the UPS for maintenance or upgrades. Using Maintenance Bypass To transfer your equipment to Maintenance Bypass (AC Line operation) and remove the 9135 UPS: 1. Remove the PPDM front cover. 2. button on the UPS for approximately three seconds.
OPERATION To reinstall the UPS and transfer your equipment from Maintenance Bypass (AC Line operation) to the 9135 UPS: 1. If optional EBM(s) are installed, reconnect the EBM cable and the EBM communication cable to the UPS. Switch the battery circuit breaker on the first EBM rear panel to the ON ( | ) position. 2. Plug the input and output cords of the PPDM into the input and output power connectors on the UPS (see Figure 13 on page 29). 3.
Chapter 4 Specifications Table 4.
SPECIFICATIONS Table 5. Technical Frequency 60 Hz EPPDMG-6000-3U-HWEU: 50/60 Hz Isolation Transformer Bypass Switch Operating Temperature Storage Temperature Relative Humidity Safety Conformance Agency Markings EMC (Class A) Dimensions (WxDxH) Weight 38 208V/120V or 240V/120V 30A 0°C to 40°C (32°F to 104°F) -22°C to 55°C (-7°F to 131°F) 5–95% noncondensing UL 1778; CSA C22.2, No. 107.1, 107.
Chapter 5 PPDM Schematics This section shows the schematics of each PPDM model. EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.
120V (Isolated) 120V (Isolated) UPS Output L2, 208-240V UPS Output L1, 208-240V Neutral (isolated) PPDM SCHEMATICS Figure 21. EPPDMG6000-3U-HW Schematic 40 EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.
230-240V (Isolated) 115-220V (Isolated) UPS Output Line 1, 230-240V UPS Output Line 2 230-240V Neutral (isolated) PPDM SCHEMATICS Figure 22. EPPDMG-6000-3U-HWEU Schematic EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.
PPDM SCHEMATICS Figure 23. EPPDMG-6000-3U-1 (L6-30) Schematic 42 EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.
PPDM SCHEMATICS Figure 24. EPPDMG-6000-3U-2 (L6-20) Schematic EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.
PPDM SCHEMATICS Figure 25. EPPDMG-6000-3U-3 (L5-30) Schematic 44 EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.
PPDM SCHEMATICS Figure 26. EPPDMG-6000-3U-4 (L14-30) Schematic EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.
PPDM SCHEMATICS Figure 27. EPPDMG-6000-3U-5 (L6-30&L14-30) Schematic 46 EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.
3 7 E3 6 3 4 30A 8 C1 20 9 CB1 1 2 4 TB3 2 RT1 1 (6) (7) (3) (5) 23 27 P1 (X) INPUT (Y) FROM UTILITY(G)300 L6−30P E2 E2 J1 (X) TO POWER(Y) PROCESSOR INPUT (G)300 L6−30R 5 (1) S1 (2) 2 B1 1 1 P22 J22 2 2 1 1 (3)22 P20 4 J20 4 3 3 (2) 21 2 2 (1) 30A S2 2 1 2 B21 (X1) (X1) 1 0V 0V 190C (X3) 3 120V (X2) 2 120V (H3) 230V (H2)(X4) 4 208V208V 1 3 14 14 2 4 P3(X5) 5J21P21 (H4) 5 240V240V 10 15 14A 14B F CB3 2 1 20A CB2 2 1 20A E2 E2 (WHI) (GRN) (BLK) (5−20R) (WHI) (GRN) (BLK) (5−2
3 7 E3 6 3 4 30A 8 C1 20 9 CB1 1 2 4 TB3 2 RT1 1 (6) (7) (3) (5) (1) S1 (2) 2 23 27 P1 (X) INPUT (Y) FROM UTILITY(G)300 L6−30P E2 E2 J1 (X) TO POWER(Y) PROCESSOR INPUT (G)300 L6−30R 5 1 B1 1 1 P22 J22 2 2 1 1 (3)22 P20 4 J20 4 3 3 (2) 21 2 2 (1) 30A S2 2 1 2 B21 (X1) (X1) 1 0V 0V 190C (X3) 3 120V (X2) 2 120V (H3) 230V (H2)(X4) 4 208V208V 1 3 14 14 2 4 P3(X5) 5J21P21 (H4) 5 240V240V 10 15 14A 14B E1 (WHI) (GRN) (BLK) (5−20R) CB3 2 1 20A CB2 2 1 20A E2 E2 (WHI) (GRN) (BLK
Chapter 6 Service and Support If you have any questions or problems with the UPS, call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS technical representative.
SERVICE AND SUPPORT 50 EATON Two-in-One PPDM (5000/6000 VA) User's Guide S 164201820 Rev 1 www.eaton.
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