Powerware® 9125 Two-in-One PowerPass® Distribution Module User’s Guide For use with Powerware 9125 Two-in-One 5000/6000 VA UPS Models
Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives: S Harmonized Standards: EN 50091-1-1 and EN 50091-2; IEC 60950 Third Edition S EU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage limits 93/68/EEC, Amending Directive 73/23/EEC 89/336/EEC, Council Directive relating to electromagnetic compatibility 92/31/EEC, Amending Directive 89/336/EEC relating to EMC The EC Decla
Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the associated warning should be observed. CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for additional information, such as important operating and maintenance instructions. This symbol indicates that you should not discard the UPS or the UPS batteries in the trash.
Table of Contents 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Inspecting the Equipment . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS ii EATON Powerware® 9125 Two-in-One PDM (5000/6000 VA) User’s Guide S 164201519 Rev D www.powerware.
Chapter 1 Introduction The PowerPass® Distribution Module (PDM) is designed to operate with a 5000/6000 VA Powerware® 9125 uninterruptible power system (UPS). The PDM allows you to: S Replace or upgrade the UPS without losing power to the protected equipment (see “Using Maintenance Bypass” on page 37). S Provide surge protection if the UPS is not present. S Provide extra surge protection when the UPS is present.
INTRODUCTION Sikkerhedsanvisninger VIGTIGE SIKKERHEDSANVISNINGER GEM DISSE ANVISNINGER DENNE BRUGERVEJLEDNING INDEHOLDER VIGTIGE SIKKERHEDSANVISNINGER FARE Denne UPS indeholder LIVSFARLIG HØJSPÆNDING. Alle reparationer og vedligeholdelse bør kun udføres af en AUTORISERET SERVICETEKNIKER. Ingen af UPS’ens indvendige dele kan repareres af brugeren.
INTRODUCTION Belangrijke Veiligheidsinstructies BELANGRIJKE VEILIGHEIDSINSTRUCTIES BEWAAR DEZE INSTRUCTIES DEZE HANDLEIDING BEVAT BELANGRIJKE VEILIGHEIDSINSTRUCTIES GEVAAR Deze UPS bevat LEVENSGEVAARLIJKE ELEKTRISCHE SPANNING. Alle reparaties en onderhoud dienen UITSLUITEND DOOR ERKEND SERVICEPERSONEEL te worden uitgevoerd. Er bevinden zich GEEN ONDERDELEN in de UPS die DOOR DE GEBRUIKER kunnen worden GEREPAREERD.
INTRODUCTION Tarkeita Turvaohjeita TÄRKEITÄ TURVAOHJEITA - SUOMI SÄILYTÄ NÄMÄ OHJEET TÄMÄ OPAS SISÄLTÄÄ TÄRKEITÄ TURVAOHJEITA VAARA Tämä UPS sisältää HENGENVAARALLISIA JÄNNITTEITÄ. Kaikki korjaukset ja huollot on jätettävä VAIN VALTUUTETUN HUOLTOHENKILÖN TOIMEKSI. UPS ei sisällä MITÄÄN KÄYTTÄJÄN HUOLLETTAVIA OSIA. VARO S Vähentääksesi tulipalon ja sähköiskun vaaraa asenna tämä UPS sisätiloihin, joissa lämpötila ja kosteus on säädettävissä ja joissa ei ole virtaa johtavia epäpuhtauksia.
INTRODUCTION Consignes de sécurité CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS CE MANUEL CONTIENT DES CONSIGNES DE SÉCURITÉ IMPORTANTES DANGER! Cet onduleur contient des TENSIONS MORTELLES. Toute opération d’entretien et de réparation doit être EXCLUSIVEMENT CONFIÉE A UN PERSONNEL QUALIFIÉ AGRÉÉ. AUCUNE PIÈCE RÉPARABLE PAR L’UTILISATEUR ne se trouve dans l’onduleur.
INTRODUCTION Sicherheitswarnungen WICHTIGE SICHERHEITSANWEISUNGEN AUFBEWAHREN. DIESES HANDBUCH ENTHÄLT WICHTIGE SICHERHEITSANWEISUNGEN. WARNUNG Die USV führt lebensgefährliche Spannungen. Alle Reparatur- und Wartungsarbeiten sollten nur von Kundendienstfachleuten durchgeführt werden. Die USV enthält keine vom Benutzer zu wartenden Komponente.
INTRODUCTION Avvisi di sicurezza IMPORTANTI ISTRUZIONI DI SICUREZZA CONSERVARE QUESTE ISTRUZIONI QUESTO MANUALE CONTIENE IMPORTANTI ISTRUZIONI DI SICUREZZA PERICOLO la TENSIONE contenuta in questo gruppo statico di continuità è LETALE. Tutte le operazioni di riparazione e di manutenzione devono essere effettuate ESCLUSIVAMENTE DA PERSONALE TECNICO AUTORIZZATO. All’interno del gruppo statico di continuità NON vi sono PARTI RIPARABILI DALL’UTENTE.
INTRODUCTION Regulamentos de Segurança INSTRUÇÕES DE SEGURANÇA IMPORTANTES GUARDE ESTAS INSTRUÇÕES ESTE MANUAL CONTÉM INSTRUÇÕES DE SEGURANÇA IMPORTANTES CUIDADO A UPS contém VOLTAGEM MORTAL. Todos os reparos e assistência técnica devem ser executados SOMENTE POR PESSOAL DA ASSISTÊNCIA TÉCNICA AUTORIZADO. Não há nenhuma PEÇA QUE POSSA SER REPARADA PELO USUÁRIO dentro da UPS.
INTRODUCTION Предупреждения по мерам безопасности ВАЖНЫЕ УКАЗАНИЯ ПО МЕРАМ БЕЗОПАСНОСТИ СОХРАНИТЕ ЭТИ УКАЗАНИЯ ДАННОЕ РУКОВОДСТВО СОДЕРЖИТ ВАЖНЫЕ УКАЗАНИЯ ПО МЕРАМ БЕЗОПАСНОСТИ ОПАСНО В данном ИБП имеются СМЕРТЕЛЬНО ОПАСНЫЕ НАПРЯЖЕНИЯ. Все работы по ремонту и обслуживанию должны выполняться ТОЛЬКО УПОЛНОМОЧЕННЫМ ОБСЛУЖИВАЮЩИМ ПЕРСОНАЛОМ. Внутри ИБП нет узлов, ОБСЛУЖИВАЕМЫХ ПОЛЬЗОВАТЕЛЕМ.
INTRODUCTION Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES ESTE MANUAL CONTIENE INSTRUCCIONES DE SEGURIDAD IMPORTANTES PELIGRO Este SIE contiene VOLTAJES MORTALES. Todas las reparaciones y el servicio técnico deben ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO TÉCNICO AUTORIZADO. No hay NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SIE.
INTRODUCTION Säkerhetsföreskrifter VIKTIGA SÄKERHETSFÖRESKRIFTER SPARA DESSA FÖRESKRIFTER DENNA BRUKSANVISNING INNEHÅLLER VIKTIGA SÄKERHETSFÖRESKRIFTER FARA Denna UPS-enhet innehåller LIVSFARLIG SPÄNNING. ENDAST AUKTORISERAD SERVICEPERSONAL får utföra reparationer eller service. Det finns inga delar som ANVÄNDAREN KAN UTFÖRA SERVICE PÅ inuti UPS-enheten.
INTRODUCTION 12 EATON Powerware® 9125 Two-in-One PDM (5000/6000 VA) User’s Guide S 164201519 Rev D www.powerware.
Chapter 2 Installation This section explains: S Equipment inspection S UPS setup S Extended Battery Module (EBM) installation S PowerPass Distribution Module and UPS installation S Remote emergency power-off (REPO) installation S PDM rear panels Inspecting the Equipment If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage.
INSTALLATION UPS Shutdown If the UPS is already installed and operating, use the following procedure to shut down the UPS: 1. Prepare your equipment for shutdown. 2. button for approximately three seconds. Press and hold the Off The indicator begins to flash. The UPS switches to Standby mode (if utility power is available) and removes power from your equipment. 3. Unplug or remove utility power from the UPS; the UPS shuts down in five seconds.
INSTALLATION 3. Secure the battery trays to the chassis with the battery retaining bracket and screws provided in the accessory kit (see Figure 2). Battery Retaining Bracket Figure 2. Securing the Battery Trays 4. Install the UPS front covers (provided in the accessory kit). See Figure 3. Figure 3. Installing the UPS Front Covers 5. If you are installing the UPS in a tower configuration, continue to the following section, “Tower Setup.
INSTALLATION Tower Setup The UPS and any optional cabinets must be stabilized with joining brackets. 1. Carefully position the cabinets upright (see Figure 4). NOTE The PDM must be installed to the right of the UPS (between the UPS and EBM) as shown in Figure 4. UPS PDM EBM Figure 4. Tower PDM Configuration 2. 16 Align each joining bracket with the adjacent cabinet screw holes and secure with the supplied screws (see Figure 5).
INSTALLATION 3. If installing additional cabinets, repeat Step 2 for each cabinet. UPS Joining Bracket PDM Joining Bracket Figure 5. Installing the Joining Brackets (Top View) 4. If you are installing an optional EBM, continue to the following section, “EBM Installation;” otherwise, continue to “Plug-Receptacle PDM Installation” on page 19 or “Hardwired PDM Installation” on page 25. EATON Powerware® 9125 Two-in-One PDM (5000/6000 VA) User’s Guide S 164201519 Rev D www.powerware.
INSTALLATION EBM Installation CAUTION A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and firmly. To install the optional EBM(s): 1. Verify that all battery circuit breakers are in the OFF (O) position (see Figure 6). 2. Plug the EBM cable of the first EBM into the UPS battery connector.
INSTALLATION Plug-Receptacle PDM Installation NOTE Do not make unauthorized changes to the UPS or PDM; otherwise, damage may occur to your equipment and void your warranty. To install the PDM: 1. If you are installing power management software, connect your computer to the USB port or UPS communication port. For the communication port, use only the serial cable supplied in the accessory kit. 2. Verify that the PDM output circuit breaker is in the OFF position (see Figure 8 on page 21). 3.
INSTALLATION Table 1.
INSTALLATION 5. Neutral-to-Ground Bonding. The PDM has a neutral-to-ground (N-G or neutral-to-earth) bonding screw as required under safety regulations issued by various regulatory agencies (see Figure 8). If the neutral-to-ground connection is not needed, remove the screw to remove the bond between neutral and ground. 6. Plug the input and output cords of the PDM into the input and output power connectors on the UPS rear panel (see Figure 8).
INSTALLATION 12. Press the On button on the UPS front panel. μ The indicator illuminates solid and the bar graph indicators display the percentage of load being applied to the UPS. 13. Confirm the UPS output voltage through the front panel and verify that it matches the PDM output voltage (see page 35). CAUTION Failure to match the UPS output voltage may result in a hazardous condition, including damage to the UPS or to the load. 14. Plug the equipment to be protected into the PDM output receptacle(s).
INSTALLATION Remote Emergency Power-off Installation The Powerware 9125 includes a REPO connector that allows power to be switched off at the UPS output from a customer-supplied switch in a remote location. The REPO feature shuts down the protected equipment immediately and does not follow the orderly shutdown procedure initiated by any power management software. Any devices that are operating on battery power are also shut down immediately.
INSTALLATION Figure 9. REPO Connector 3. Verify that the externally-connected REPO switch is not activated to enable power to the UPS output receptacle. 4. For plug-receptacle PDMs, return to Step 10 on page 21. For hardwired PDMs, return to Step 16 on page 31. 24 EATON Powerware® 9125 Two-in-One PDM (5000/6000 VA) User’s Guide S 164201519 Rev D www.powerware.
INSTALLATION Hardwired PDM Installation WARNING Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk of electrical shock. CAUTION S For PDM models with hardwired outputs, overcurrent protection for the output AC circuit(s) is to be provided by others. S For PDM models with hardwired outputs, suitably rated disconnect switches for the output AC circuit(s) are to be provided by others.
INSTALLATION Figure 10 shows the operation of the UPS with the PPDM EURO HW model, and Figure 11 shows the PPDM HW model. PDM From UPS UPS Output L1, L2/N Terminals 6 and 7 UPS Bypass Switch In Load Output 230–240V (isolated) Terminal 3 240 Out Load Output 115–120V (isolated) Terminal 4 240 230 Voltage Switch Load Output Neutral (isolated) Terminal 5 Source Input L1/L2 Terminals 1 and 2 Figure 10.
INSTALLATION To hardwire the PDM: 1. If you are installing power management software, connect your computer to the USB port or UPS communication port. For the communication port, use only the serial cable supplied in the accessory kit. 2. Switch off utility power at the distribution point where the PDM will be connected. Be absolutely sure there is no power. 3. Verify that the PDM output circuit breaker is in the OFF position (see Figure 13 on page 29). 4.
INSTALLATION Table 2. Hardwired PDM Input/Output Voltage Settings Input Voltage (from UPS) 6. PPDM HW and PPDM EURO HW Models PDM Output Voltage 208V Switch Position (HV/LV) Default 240V Switch Position (HV/LV) 208 208/120 208/104 220 220/126 220/110 230 230/131 230/115 240 240/136 240/120 Remove the wiring access cover and the conduit landing plate and retain (see Figure 13).
INSTALLATION USB Port Communication Port PDM Input Cord REPO Connector UPS Battery Circuit Breaker PDM Output Cord PDM Output Circuit Breaker Wiring Access Cover Conduit Landing Plate Figure 13. UPS and Hardwired PDM Installation 9. Connect the input and ground wires to the terminal block according to the PDM model: S For the PPDM EURO HW model, see Figure 14 and Table 3. S For the PPDM HW model, see Figure 15 and Table 3. 10.
INSTALLATION Load Output 120V (isolated) Load Output 120V (isolated) Load Output Neutral (isolated) UPS Output Line 1, 208–240V Source Input Line 2 UPS Output Line 2, 208–240V Source Input Line 1 Output Ground Input Ground E4 1 2 3 4 5 6 7 E5 Figure 15. PPDM HW Model Terminal Block Table 3.
INSTALLATION 13. Remove the breaker tie from all battery circuit breakers. 14. Switch all battery circuit breakers to the ON ( | ) position. 15. If an emergency power-off (disconnect) switch is required by local codes, see “Remote Emergency Power-off Installation” on page 23 to install the REPO switch before powering on the UPS. 16. Switch the main utility breaker on. μ indicator flashes, indicating the UPS is in Standby mode The with the equipment offline. 17. Press the On button on the UPS front panel.
INSTALLATION PDM Rear Panels This section shows the rear panels of the plug-receptacle PDM models. PDM Input Cord (to UPS) PDM Output Cord (to UPS) PDM Output Circuit Breaker Input Connector Output Receptacles (eight 5-15R) Output Receptacle (L6-30) Neutral-to-Ground Bonding Screw Figure 16. PPDM L6-30 PDM Input Cord (to UPS) PDM Output Cord (to UPS) PDM Output Circuit Breaker Input Connector Output Receptacles (eight 5-15R) Output Receptacle (L6-20) Neutral-to-Ground Bonding Screw Figure 17.
INSTALLATION PDM Input Cord (to UPS) PDM Output Cord (to UPS) PDM Output Circuit Breaker Input Connector Output Receptacles (eight 5-15R) Output Receptacle (L14-30) Neutral-to-Ground Bonding Screw Figure 19. PPDM L14-30 PDM Input Cord (to UPS) PDM Output Cord (to UPS) Output Receptacle (L6-30) PDM Output Circuit Breaker Input Connector Output Receptacles (four 5-15R) Output Receptacle (L14-30) Neutral-to-Ground Bonding Screw Figure 20.
INSTALLATION 34 EATON Powerware® 9125 Two-in-One PDM (5000/6000 VA) User’s Guide S 164201519 Rev D www.powerware.
Chapter 3 Configuration When the UPS is in Configuration mode, the bar graph indicators represent the configuration options. Use the control buttons button) to modify the UPS configuration. Figure 21 (On button and shows the LEDs and Table 4 explains the corresponding options. NOTE The UPS can be configured while in Battery mode.
CONFIGURATION Bar Graph Indicators 1 & 4 3 Press the Test/Alarm Reset Press and hold the On and Test/Alarm Reset buttons simultaneously for three seconds to toggle between Configuration and Operation modes. button ONCE to select the option. Test/Alarm Reset Button On Button 2 Press the On button to scroll to the next option. Figure 21. Using Configuration Mode Table 4.
Chapter 4 Operation The PowerPass Distribution Module allows for the removal of the UPS while providing power to your protected equipment. This Maintenance Bypass feature is useful when replacing the UPS for maintenance or upgrades. Using Maintenance Bypass To transfer your equipment to Maintenance Bypass (AC Line operation) and remove the UPS: 1. Remove the PDM front cover. 2. Turn the bypass switch on the PDM to the BYPASS position. The PDM is now powering your equipment from utility power. 3.
OPERATION To reinstall the UPS and transfer your equipment from Maintenance Bypass (AC Line operation) to the UPS: 1. If optional EBM(s) are installed, reconnect the EBM cable to the battery connector on the UPS rear panel. Switch the battery circuit breaker on the first EBM rear panel to the ON ( | ) position. 2. Plug the input and output cords of the PDM into the input and output power connectors on the UPS rear panel (see Figure 8 on page 21).
Chapter 5 Specifications Table 5.
SPECIFICATIONS Table 6. Technical Frequency 60 Hz PPDM EURO HW: 50/60 Hz Isolation Transformer Bypass Switch Operating Temperature Storage Temperature Relative Humidity Safety Conformance Agency Markings EMC (Class A) Dimensions (WxDxH) Weight 40 208V/120V or 240V/120V 30A 0°C to 40°C (32°F to 104°F) -22°C to 55°C (-7°F to 131°F) 5–95% noncondensing UL 1778; CSA C22.2, No. 107.1, 107.
Chapter 6 PDM Schematics This section shows the schematics of each PDM model. EATON Powerware® 9125 Two-in-One PDM (5000/6000 VA) User’s Guide S 164201519 Rev D www.powerware.
PDM SCHEMATICS Figure 22. PPDM L6-30 Schematic 42 EATON Powerware® 9125 Two-in-One PDM (5000/6000 VA) User’s Guide S 164201519 Rev D www.powerware.
PDM SCHEMATICS Figure 23. PPDM L6-20 Schematic EATON Powerware® 9125 Two-in-One PDM (5000/6000 VA) User’s Guide S 164201519 Rev D www.powerware.
PDM SCHEMATICS Figure 24. PPDM L5-30 Schematic 44 EATON Powerware® 9125 Two-in-One PDM (5000/6000 VA) User’s Guide S 164201519 Rev D www.powerware.
PDM SCHEMATICS Figure 25. PPDM L14-30 Schematic EATON Powerware® 9125 Two-in-One PDM (5000/6000 VA) User’s Guide S 164201519 Rev D www.powerware.
PDM SCHEMATICS Figure 26. PPDM L6-30&L14-30 Schematic 46 EATON Powerware® 9125 Two-in-One PDM (5000/6000 VA) User’s Guide S 164201519 Rev D www.powerware.
PDM SCHEMATICS Figure 27. PPDM EURO HW Schematic EATON Powerware® 9125 Two-in-One PDM (5000/6000 VA) User’s Guide S 164201519 Rev D www.powerware.
PDM SCHEMATICS Figure 28. PPDM HW Schematic 48 EATON Powerware® 9125 Two-in-One PDM (5000/6000 VA) User’s Guide S 164201519 Rev D www.powerware.
Chapter 7 Service and Support If you have any questions or problems with the UPS, call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS technical representative.
SERVICE AND SUPPORT 50 EATON Powerware® 9125 Two-in-One PDM (5000/6000 VA) User’s Guide S 164201519 Rev D www.powerware.
