Powerware 9125 ® 9 PowerPass Distribution Module User’s Guide For use with Two-in-One, 2500-3000 VA Models www.powerware.
Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Table of Contents TABLE OF CONTENTS 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Inspecting the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents ii Powerware® 9125 (2500–3000 VA) PowerPass® Distribution Module User’s Guide : 164201392 Rev B www.powerware.
CHAPTER 1 INTRODUCTION The PowerPass9 Distribution Module (PDM) is designed to operate with a 2500-3000 VA Powerware9 9125 uninterruptible power system (UPS) and allows you to: : Replace or upgrade the UPS without losing power to your equipment (see “Using Maintenance Bypass” on page 31). : Provide surge protection if the UPS is not present. : Provide extra surge protection when the UPS is present. Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS.
Introduction Sikkerhedsanvisninger VIGTIGE SIKKERHEDSANVISNINGER GEM DISSE ANVISNINGER DENNE BRUGERVEJLEDNING INDEHOLDER VIGTIGE SIKKERHEDSANVISNINGER ADVARSEL : Denne PDM indeholder LIVSFARLIG HØJSPÆNDING. Alle reparationer og vedligeholdelse bør kun udføres af en AUTORISERET SERVICETEKNIKER. Ingen af PDM’ens indvendige dele kan repareres af brugeren.
Introduction Belangrijke Veiligheidsinstructies BELANGRIJKE VEILIGHEIDSINSTRUCTIES BEWAAR DEZE INSTRUCTIES DEZE HANDLEIDING BEVAT BELANGRIJKE VEILIGHEIDSINSTRUCTIES OPGELET : Deze PDM bevat LEVENSGEVAARLIJKE ELEKTRISCHE SPANNING. Alle reparaties en onderhoud dienen UITSLUITEND DOOR ERKEND SERVICEPERSONEEL te worden uitgevoerd. Er bevinden zich GEEN ONDERDELEN in de PDM die DOOR DE GEBRUIKER kunnen worden GEREPAREERD.
Introduction Tarkeita Turvaohjeita TÄRKEITÄ TURVAOHJEITA - SUOMI SÄILYTÄ NÄMÄ OHJEET TÄMÄ OPAS SISÄLTÄÄ TÄRKEITÄ TURVAOHJEITA VARO : Tämä PDM sisältää HENGENVAARALLISIA JÄNNITTEITÄ. Kaikki korjaukset ja huollot on jätettävä VAIN VALTUUTETUN HUOLTOHENKILÖN TOIMEKSI. PDM ei sisällä MITÄÄN KÄYTTÄJÄN HUOLLETTAVIA OSIA. : Vähentääksesi tulipalon ja sähköiskun vaaraa asenna tämä PDM sisätiloihin, joissa lämpötila ja kosteus on säädettävissä ja joissa ei ole virtaa johtavia epäpuhtauksia.
Introduction Consignes de sécurité CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS CE MANUEL CONTIENT DES CONSIGNES DE SÉCURITÉ IMPORTANTES ATTENTION! : Cet onduleur contient des TENSIONS MORTELLES. Toute opération d’entretien et de réparation doit être EXCLUSIVEMENT CONFIÉE A UN PERSONNEL QUALIFIÉ AGRÉÉ. AUCUNE PIÈCE RÉPARABLE PAR L’UTILISATEUR ne se trouve dans l’onduleur.
Introduction Sicherheitswarnungen WICHTIGE SICHERHEITSANWEISUNGEN AUFBEWAHREN. DIESES HANDBUCH ENTHÄLT WICHTIGE SICHERHEITSANWEISUNGEN. VORSICHT! : Die USV führt lebensgefährliche Spannungen. Alle Reparatur- und Wartungsarbeiten sollten nur von Kundendienstfachleuten durchgeführt werden. Die USV enthält keine vom Benutzer zu wartenden Komponente.
Introduction ÐñïåéäïðïéÞóåéò ÁóöÜëåéáò ÓÇÌÁÍÔÉÊÅÓ ÏÄÇÃÉÅÓ ÁÓÖÁËÅÉÁÓ ÖÕËÁÎÔÅ ÁÕÔÅÓ ÔÉÓ ÏÄÇÃÉÅÓ ÔÏ ÐÁÑÏÍ ÅÃ×ÅÉÑÉÄÉÏ ÐÅÑÉÅ×ÅÉ ÓÇÌÁÍÔÉÊÅÓ ÏÄÇÃÉÅÓ ÁÓÖÁËÅÉÁÓ ÐÑÏÓÏ×Ç : Áõôü ôï PDM ðåñéÝ÷åé ÈÁÍÁÔÇÖÏÑÁ ÔÁÓÇ. ¼ëåò ïé åðéóêåõÝò êáé ïé óõíôçñÞóåéò ðñÝðåé íá ãßíïíôáé ÌÏÍÏ ÁÐÏ ÅÎÏÕÓÉÏÄÏÔÇÌÅÍÏ ÃÉÁ ÔÇ ÓÕÍÔÇÑÇÓÇ ÐÑÏÓÙÐÉÊÏ. Ôï PDM ÄÅÍ ÐÅÑÉÅ×ÅÉ ÊÁÍÅÍÁ ÅÎÁÑÔÇÌÁ ÐÏÕ ÍÁ ÌÐÏÑÅÉ ÍÁ ÅÐÉÓÊÅÕÁÓÔÅÉ ÁÐÏ ÔÏ ×ÑÇÓÔÇ.
Introduction Avvisi di sicurezza IMPORTANTI ISTRUZIONI DI SICUREZZA CONSERVARE QUESTE ISTRUZIONI QUESTO MANUALE CONTIENE IMPORTANTI ISTRUZIONI DI SICUREZZA ATTENZIONE : la TENSIONE contenuta in questo gruppo statico di continuità è LETALE. Tutte le operazioni di riparazione e di manutenzione devono essere effettuate ESCLUSIVAMENTE DA PERSONALE TECNICO AUTORIZZATO. All’interno del gruppo statico di continuità NON vi sono PARTI RIPARABILI DALL’UTENTE.
Introduction Regulamentos de Segurança INSTRUÇÕES DE SEGURANÇA IMPORTANTES GUARDE ESTAS INSTRUÇÕES ESTE MANUAL CONTÉM INSTRUÇÕES DE SEGURANÇA IMPORTANTES PERIGO : A PDM contém VOLTAGEM MORTAL. Todos os reparos e assistência técnica devem ser executados SOMENTE POR PESSOAL DA ASSISTÊNCIA TÉCNICA AUTORIZADO. Não há nenhuma PEÇA QUE POSSA SER REPARADA PELO USUÁRIO dentro da PDM.
Introduction Предупреждения по мерам безопасности ВАЖНЫЕ УКАЗАНИЯ ПО МЕРАМ БЕЗОПАСНОСТИ СОХРАНИТЕ ЭТИ УКАЗАНИЯ ДАННОЕ РУКОВОДСТВО СОДЕРЖИТ ВАЖНЫЕ УКАЗАНИЯ ПО МЕРАМ БЕЗОПАСНОСТИ ОСТОРОЖНО : В данном ИБП имеются СМЕРТЕЛЬНО ОПАСНЫЕ НАПРЯЖЕНИЯ. Все работы по ремонту и обслуживанию должны выполняться ТОЛЬКО УПОЛНОМОЧЕННЫМ ОБСЛУЖИВАЮЩИМ ПЕРСОНАЛОМ. Внутри ИБП нет узлов, ОБСЛУЖИВАЕМЫХ ПОЛЬЗОВАТЕЛЕМ.
Introduction Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES ESTE MANUAL CONTIENE INSTRUCCIONES DE SEGURIDAD IMPORTANTES PRECAUCIÓN : Este SIE contiene VOLTAJES MORTALES. Todas las reparaciones y el servicio técnico deben ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO TÉCNICO AUTORIZADO. No hay NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SIE.
Introduction Säkerhetsföreskrifter VIKTIGA SÄKERHETSFÖRESKRIFTER SPARA DESSA FÖRESKRIFTER DENNA BRUKSANVISNING INNEHÅLLER VIKTIGA SÄKERHETSFÖRESKRIFTER VIKTIGT : Denna PDM-enhet innehåller LIVSFARLIG SPÄNNING. ENDAST AUKTORISERAD SERVICEPERSONAL får utföra reparationer eller service. Det finns inga delar som ANVÄNDAREN KAN UTFÖRA SERVICE PÅ inuti PDM-enheten.
CHAPTER 2 INSTALLATION This section explains: : : : : : Equipment inspection Rack-mount and tower setup Low-voltage and high-voltage installation PowerPass Distribution Module rear panels Load segments Inspecting the Equipment If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage. If you discover damage after acceptance, file a claim for concealed damage.
Installation 3. Unplug the UPS from the power outlet; the UPS shuts down in five seconds. All front panel indicators flash briefly prior to shutdown. On 208V or 230V UPS models, disconnect the power cord from the UPS input connector. 4. Disconnect the power cord(s) between the protected equipment and the UPS. 5. If you are installing the PDM in a rack, continue to the following section “Rack-Mount Setup;” otherwise, continue to “Tower Setup” on page 15.
Installation NOTE The PDM must be installed above the UPS as shown in Figure 2. 4. Slide the PDM into the rack. 5. For plug-receptacle models, continue to “Low-Voltage PDM Installation” on page 18 or “High-Voltage PDM Installation” on page 19. For hardwired models, continue to “PDM Hardwired Installation” on page 23. PDM UPS Figure 2. Rack-Mount UPS with PDM Tower Setup The PDM must be stabilized with pedestals and/or joining brackets.
Installation 3. Place the UPS cabinet upside down so that the right end of the unit is accessible (see Figure 4). Figure 4. Installing UPS Pedestals 4. Position two of the pedestals over the edge of each cabinet so that the weight of the unit is evenly distributed. Secure the pedestals with the screws provided in the accessory kit. 5. Carefully position the cabinets upright with the air vents at the top (see Figure 5 or Figure 6). Air Vents Figure 5.
Installation NOTE Pedestals are required for one and two cabinet installations. Joining brackets are required for all tower installations. Air Vents Figure 6. Tower Setup 6. Align each joining bracket with the adjacent corner screw holes and secure with the supplied screws (see Figure 7). PDM UPS Joining Bracket Joining Bracket Figure 7. Installing the Joining Brackets (Top View with Pedestals) 7.
Installation Low-Voltage PDM Installation Use the following steps to install the PDM2-LV-US-P1 model: 1. Verify that the Bypass switch on the PDM is in the NORMAL position (see Figure 8). 2. Plug the UPS power cord into the UPS-input connector on the PDM rear panel. 3. Plug the UPS 5-30 output receptacle (attached cord) into the UPS-output connector on the PDM rear panel.
Installation High-Voltage PDM Installation Use the following steps to install the PDM1-HV-US-P1, PDM1-HV-US-P2, PDM1-HV-US-P3, PDM2-HV-US-P1, and PDM2-HV-EU-P2 models: 1. Verify that the Bypass switch on the PDM is in the NORMAL position (see Figure 9). 2.
Installation 5. Plug the attached PDM-to-UPS cord into the input connector on the UPS rear panel. 6. Plug the equipment to be protected into the PDM output receptacles. Distribute the load evenly between the rows of receptacles. DO NOT protect laser printers with the UPS because of the exceptionally high power requirements of the heating elements. 7. Using the UPS power cord removed in Step 3, plug the cord into the PDM input connector. 8. Plug the other end of the power cord into a power outlet.
Installation Bypass Switch Input Connector Voltage Selector Switch Output Receptacle (L14-30R) UPS-Output Connector Output Receptacles (Six 5-20R) Circuit Breaker PDM-to-UPS Cord 3 Figure 11. PDM1-HV-US-P1 Bypass Switch Voltage Selector Switch Input Connector Output Receptacle (L5-30R) UPS-Output Connector Output Receptacles (Six 5-20R) Two 20A Fuses PDM-to-UPS Cord Figure 12. PDM1-HV-US-P2 Powerware® 9125 (2500–3000 VA) PowerPass® Distribution Module User’s Guide : 164201392 Rev B www.
Installation Bypass Switch Voltage Selector Switch Input Connector UPS-Output Connector Output Receptacles (Six 5-20R) Two 20A Fuses PDM-to-UPS Cord Figure 13. PDM1-HV-US-P3 Input Connector Bypass Switch Output Receptacle (L6-30R) UPS-Output Connector PDM-to-UPS Cord Figure 14. PDM2-HV-US-P1 22 Powerware® 9125 (2500–3000 VA) PowerPass® Distribution Module User’s Guide : 164201392 Rev B www.powerware.
Installation Input Connector Bypass Switch Output Receptacles (Two 16A, IEC 320-C19) UPS-Output Connector PDM-to-UPS Cord Figure 15. PDM2-HV-EU-P2 PDM Hardwired Installation WARNING Only qualified service personnel (such as a licensed electrician) should perform the electrical installation. Risk of electrical shock. CAUTION : For PDM models with hardwired outputs, overcurrent protection for the output AC circuit(s) is to be provided by others.
Installation To hardwire the PDM1-HV-US-HW, PDM2-HV-US-HW, and PDM2-LV-US-HW models: 1. Switch off utility power at the distribution point where the PDM will be connected. Be absolutely sure there is no power. 2. Verify that the Bypass switch on the PDM is in the NORMAL position (see Figure 16 or Figure 17). 3. PDM1-HV-US-HW and PDM2-HV-US-HW: Connect the short jumper cable (provided in the accessory kit) from the 16A UPS output receptacle into the UPS-output connector on the PDM. See Figure 16.
Installation 4. PDM2-LV-US-HW: Plug the UPS power cord into the UPS-input connector on the PDM rear panel. Plug the UPS 5-30 output receptacle (attached cord) into the UPS-output connector on the PDM rear panel. UPS-Input Connector Terminal Block UPS-Output Connector Bypass Switch PDM Input and Output Wiring UPS UPS Power Cord UPS Battery Connector UPS Output Receptacle (5-30) Figure 17. Typical Low-Voltage Hardwired Installation 5.
Installation 7. Pull the wires through the conduit, leaving approximately 2 ft (0.5m) of exposed wire. Attach a flexible metal fitting to the end of the conduit. 8. Insert the conduit through the wiring access entry and attach the conduit fitting to the panel. Strip 0.52 (1.5 cm) of insulation from the end of each incoming wire. 9. Connect the input and ground wires to the terminal block according to Figure 19 and Table 1. 10.
Installation 1 2 3 4 INPUT 5 6 7 OUTPUT Figure 19. Terminal Block Table 1. PDM Wiring Specifications UPS Model PDM1-HV-US-HW Wire Function Input p Output p PDM2-HV-US-HW Input p Output p PDM2-LV-US-HW Input p Output p Terminal Position L1 2 L2 3 Ground 1 L1 5 L2 4 Neutral 6 Ground 7 L1 2 L2 3 Ground 1 L1 5 L2 6 Ground 7 L1 2 Neutral 3 Ground 1 L1 5 Neutral 6 Ground 7 Terminal Wire Size Rating* Tightening Torque 22.0–13.
Installation 11. For the PDM1-HV-US-HW model, select the input voltage (208V or 240V) using the Voltage Selector switch according to the utility voltage: : Utility voltage 200–208V, select 208V : Utility voltage 220–240V, select 240V 12. Switch the main utility breaker on. All UPS front panel indicators flash briefly and the UPS conducts a self-test. When the self-test is complete, the indicator flashes, indicating the UPS is in Standby mode. 13. Start the UPS by pressing the On button.
Installation Bypass Switch UPS-Output Connector Terminal Block PDM-to-UPS Cord Figure 21. PDM2-HV-US-HW Bypass Switch Terminal Block UPS-Output Connector UPS-Input Connector Figure 22. PDM2-LV-US-HW Powerware® 9125 (2500–3000 VA) PowerPass® Distribution Module User’s Guide : 164201392 Rev B www.powerware.
Installation Load Segments The PDM plugs into Load Segment 2 on the UPS rear panel. See the UPS user’s guide for more information on load segments. NOTE When the PDM is in Bypass mode, all load segments are switched to utility power and cannot be controlled until the PDM Bypass switch is returned to the NORMAL position. 30 Powerware® 9125 (2500–3000 VA) PowerPass® Distribution Module User’s Guide : 164201392 Rev B www.powerware.
CHAPTER 3 OPERATION The PowerPass Distribution Module allows for the removal of the UPS while providing power to your protected equipment. This Maintenance Bypass feature is useful when replacing the UPS for maintenance or upgrades. Using Maintenance Bypass Use the following procedure to transfer your equipment to Maintenance Bypass (AC Line operation) and remove the UPS: 1. Turn the Bypass switch on the PDM to the BYPASS position. The PDM is now powering your equipment from utility power. 2.
Operation Use the following procedure to reinstall the UPS and transfer your equipment from Maintenance Bypass (AC Line operation) to the UPS: 1. If an optional EBM is installed, reconnect the EBM cable to the battery connector on the UPS rear panel. 2. For low-voltage models, plug the UPS 5-30 output receptacle (attached cord) into the UPS-output connector on the PDM rear panel. Plug the UPS power cord into the UPS-input connector on the PDM rear panel.
CHAPTER 4 SPECIFICATIONS Table 2. Mechanical PowerPass Distribution Module Models PDM Model PDM1-HV-US-P1 PDM1-HV-US-P2 PDM1-HV-US-P3 PDM1-HV-US-HW PDM2-HV-US-P1 PDM2-HV-EU-P2 PDM2-HV-US-HW PDM2-LV-US-P1 PDM2-LV-US-HW For use with PW9125 UPS Models 2500EU and 3000EU 2500EU and 3000EU 2500EU and 3000EU 2500EU and 3000EU 2500EU and 3000EU 2500E and 3000E 2500EU and 3000EU 2500U and 3000U 2500U and 3000U Dimensions (WxDxH) 17.0” x 23.9” x 3.5” (2U) (43.2 x 60.7 x 8.9 cm) Weight PDM1 Models: 76 lb (34.
Specifications Table 4. Technical Overcurrent Protection Isolation Transformer PDM1 Models PDM2 Models Two 20A fuses PDM1-HV-US-P1 and PDM1-HV-US-HW: 15A circuit breaker PDM2-LV-US-P1: Two 20A fuses 3 kVA (208–240): 120/240V None Bypass Switch 30A, 600V Operating Temperature 0°C to 40°C (32°F to 104°F) Storage Temperature -22°C to 55°C (-7°F to 131°F) Relative Humidity Safety Conformance Agency Markings EMC (Class A) 34 5–95% noncondensing UL 1778; CAN/CSA C22.2, No. 107.1, 107.
