Powerware Series ® Eaton 9140 UPS 7.
Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives: S Harmonized Standards: IEC 61000-3-12 S EU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage limits 93/68/EEC, Amending Directive 73/23/EEC 89/336/EEC, Council Directive relating to electromagnetic compatibility 92/31/EEC, Amending Directive 89/336/EEC relating to EMC The EC Declaration of Conformity is available upon
Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol. CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions. This symbol indicates that you should not discard the UPS or the UPS batteries in the trash.
Table of Contents 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Inspecting the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS UPS Shutdown from Normal or Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UPS Shutdown from Battery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuring the UPS for EBMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Initiating the Battery Test . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 1 Introduction The Eaton 9140 uninterruptible power system (UPS) protects your sensitive electronic equipment from the most common power problems including power failures, power sags, power surges, brownouts, line noise, high voltage spikes, frequency variations, switching transients, and harmonic distortion. Power outages can occur when you least expect it and power quality can be erratic.
INTRODUCTION Providing outstanding performance and reliability, the Eaton 9140's unique benefits include the following: S Online, double-conversion, high-frequency UPS design with pure sine wave output and power-factor correction. The UPS filters and regulates incoming AC power and provides consistent power to your equipment without draining the battery. S For hardwired models, choice of operation mode between single-phase input mode and three-phase input mode.
Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference. DANGER This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.
SAFETY WARNINGS CAUTION S Batteries can present a risk of electrical shock or burn from high short-circuit current. Observe proper precautions. Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions. Keep unauthorized personnel away from batteries. S Proper disposal of batteries is required. Refer to your local codes for disposal requirements. S Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
SAFETY WARNINGS S På alle UPS-modeller skal skilleafbrydere med passende mærkedata til udgangs AC-kredsløbet/-ene leveres af andre. For at reducere risikoen for brand må tilslutning kun ske til et kredsløb med overstrømsbeskyttelse til afgreningskredsløb med en kapacitet på 50 ampere i overensstemmelse med National Electrical Code, ANSI/NFPA 70. S Mhp.
SAFETY WARNINGS S Verwijder de ingangsnoer niet of haal de stekker van de ingangsnoer er niet uit terwijl de UPS aan staat. Hierdoor zou de UPS en uw aangesloten apparatuur geen aardebeveiliging meer hebben. S Teneinde de kans op brand of elektrische schok te verminderen dient deze UPS in een gebouw met temperatuur‐ en vochtigheidregeling te worden geïnstalleerd, waar geen geleidende verontreinigingen aanwezig zijn. De omgevingstemperatuur mag 40°C niet overschrijden.
SAFETY WARNINGS Tarkeita Turvaohjeita TÄRKEITÄ TURVAOHJEITA - SUOMI SÄILYTÄ NÄMÄ OHJEET Tämä käyttöohje sisältää tärkeitä ohjeita, joita on noudatettava UPS-virtalähteen ja akkujen asennuksen ja huollon yhteydessä. Lue kaikki ohjeet ennen laitteiston käyttöä ja säilytä ohje myöhempää tarvetta varten. VAARA Tämä UPS sisältää HENGENVAARALLISIA JÄNNITTEITÄ. Kaikki korjaukset ja huollot on jätettävä VAIN VALTUUTETUN HUOLTOHENKILÖN TOIMEKSI. UPS ei sisällä MITÄÄN KÄYTTÄJÄN HUOLLETTAVIA OSIA.
SAFETY WARNINGS VARO S Akut voivat aiheuttaa sähköiskun tai palovammojen vaaran johtuen suuresta oikosulkuvirrasta. Noudata kaikkia asianmukaisia varotoimia. Laitteen saa huoltaa vain ammattitaitoinen huoltohenkilökunta, joka tuntee akut ja niihin liittyvät varotoimet. Älä päästä valtuuttamatonta henkilöstöä lähelle akkuja. S Akusto täytyy hävittää säädösten mukaisella tavalla. Noudata paikallisia määräyksiä. S Älä koskaan heitä akkuja tuleen. Ne voivat räjähtää.
SAFETY WARNINGS S Pour tous les modèles d'onduleurs, la protection contre les surintensités pour les circuits d'entrée et de sortie c.a. doit être assurée par les autres circuits. Pour réduire le risque d'incendie, connectez uniquement à un circuit fourni avec une protection contre les surintensités du circuit de dérivation de 60 ampères (modèles 10 kVA) ou 50 ampères (modèles 7,5 kVA) d'intensité nominale conformément au National Electrical Code, ANSI/NFPA 70.
SAFETY WARNINGS Sicherheitswarnungen WICHTIGE SICHERHEITSANWEISUNGEN AUFBEWAREN Dieses Handbuch enthält wichtige Anweisungen, die Sie während der Installation und Wartung des USV (Unterbrechungsfreies Stromversorgungssystem) und der Batterien befolgen müssen. Bitte lesen Sie alle Anweisungen des Handbuches bevor sie mit dem Gerät arbeiten. Bewaren Sie das Handbuch zum Nachlesen auf. WARNUNG Die USV führt lebensgefährliche Spannungen.
SAFETY WARNINGS S Bei allen USV-Modellen müssen geeignete Trennschalter für den (die) Ausgangswechselstromkreis(e) anderweitig bereitgestellt werden. Um die Brandgefahr zu verringern, nur an eine Leitung anschließen, die mit einem Überlaststromschutz von 50 Ampere in Übereinstimmung mit dem National Electrical Code, ANSI/NFPA 70 ausgestattet ist.
SAFETY WARNINGS AVVERTENZA S L'UPS contiene la propria fonte di energia (batterie). Le prese d'uscita possono essere sotto tensione anche quando l'UPS non è collegato all'alimentazione elettrica CA. S Le prese d'uscita possono essere sotto tensione anche nelle modalità Standby o REPO. Per esempio, con un cablaggio in entrata del tipo linea-linea (linea-linea 208V, singola fase), la tensione sulle prese d'uscita è 110–120V (con misurazione effettuata dal neutro alla terra).
SAFETY WARNINGS Viktig Sikkerhetsinformasion VIKTIGE SIKKERHETSINSTRUKSJONER GJEM DISSE INSTRUKSJONENE Denne håndboken inneholder viktige instruksjoner som du bør overholde ved montering og vedlikehold av UPS-enheten og batteriene. Les alle instruksjoner før utstyret tas i bruk, og gjem håndboken til fremtidig referanse. FARLIG Denne UPS'en inneholder LIVSFARLIGE SPENNINGER. All reparasjon og service må kun utføres av AUTORISERT SERVICEPERSONALE.
SAFETY WARNINGS FORSIKTIG S Batterier kan utgjøre en fare for elektrisk støt eller brannsår pga. høy kortsluttingsstrøm. Treff passende forholdsregler. Service bør utføres av kvalifisert servicepersonale med kjennskap til batterier og nødvendige forholdsregler. Hold uautorisert personale borte fra batteriene. S Batterier må fjernes på korrekt måte. Se lokale forskrifter vedrørende krav om fjerning av batterier. S Kast aldri batterier i flammer, da de kan eksplodere, hvis de utsettes for åpen ild.
SAFETY WARNINGS S Para todos os modelos UPS, a proteção contra sobrecorrente para os circuitos de entrada e saída CA será fornecida por terceiros. Para reduzir o risco de incêndios, conecte apenas a um circuito equipado com proteção contra sobrecorrente de circuito de derivação para 60 amperes (modelos de 10 kVA) ou 50 amperes (modelos de 7,5 kVA) de acordo com o National Electrical Code, ANSI/NFPA 70.
SAFETY WARNINGS ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ S  äàííîì ÈÁÏ óñòàíîâëåíû ñîáñòâåííûå èñòî÷íèêè ýíåðãèè (áàòàðåè). Íà âûõîäíûõ ðîçåòêàõ ìîæåò áûòü íàïðÿæåíèå, äàæå åñëè ÈÁÏ íå ïîäêëþ÷åí ê ñåòè ïåðåìåííîãî òîêà. S Íå îòñîåäèíÿéòå ñåòåâîé øíóð è íå èçâëåêàéòå åãî âèëêó èç ðîçåòêè ïðè âêëþ÷åííîì ÈÁÏ. Ïðè ýòîì çàùèòíîå çàçåìëåíèå îòêëþ÷àåòñÿ îò ÈÁÏ è îò îáîðóäîâàíèÿ, ïîäêëþ÷åííîãî ê ÈÏÁ.
SAFETY WARNINGS Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES Este manual contiene instrucciones importantes que debe seguir durante la instalación y el mantenimiento del SIE y de las baterías. Por favor, lea todas las instrucciones antes de poner en funcionamiento el equipo y guarde este manual para referencia en el futuro. PELIGRO Este SIE contiene VOLTAJES MORTALES.
SAFETY WARNINGS S Para todos los modelos de SIE, interruptores de desconexión especificados adecuadamente para el(los) circuito(s) de salida de CA deben ser suministrados por parte de terceros. Para reducir el riesgo de incendio, realice la conexión únicamente con un circuito que se proporcione con protección contra sobrecarga de corriente de circuito de bifurcación para una especificación de 50 amperios de acuerdo con el Código Eléctrico Nacional, ANSI/NFPA 70.
SAFETY WARNINGS S Ta aldrig bort nätsladden när UPS-enheten är påslagen. Detta tar bort skyddsjordningen från både UPS-enheten och den anslutna utrustningen. S Minska risken för brand eller elektriska stötar genom att installera denna UPS-enhet inomhus, där temperatur och luftfuktighet är kontrollerade och där inga ledande föroreningar förekommer. Omgivande temperatur får ej överstiga 40 °C. Använd inte utrustningen nära vatten eller vid hög luftfuktighet (max 95 %).
SAFETY WARNINGS 20 Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.
Chapter 3 Installation This section explains: S Equipment inspection S Unpacking the cabinet S Extended Battery Module (EBM) setup and installation, including EBM batteries S UPS setup and installation, including UPS internal batteries S Remote emergency power-off (REPO) or remote on/off (ROO) installation Inspecting the Equipment If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage.
INSTALLATION Unpacking the Cabinet CAUTION S Unpacking the cabinet in a low-temperature environment may cause condensation to occur in and on the cabinet. Do not install the cabinet until the inside and outside of the cabinet are absolutely dry (hazard of electric shock). S The UPS is heavy (see page 91). A minimum of two people are required to remove the UPS from its carton. To unpack the cabinet and accessories: 1. Cut the pallet straps and remove the large cardboard outer sleeve.
INSTALLATION EBM Setup The Eaton 9140 EBM comes with all hardware required for installation in a standard EIA or JIS seismic rack-mount configuration with square or round mounting holes. The rail assemblies adjust to mount in 19-inch panel racks from 24 to 33 inches deep (28.5 to 32 inches deep if installing the optional seismic mounting brackets).
INSTALLATION Rack Setup for the EBM NOTE Mounting rails are required for each individual cabinet. NOTE The recommended configuration is to install the EBM(s) in the lower part of the rack, with the UPS directly above the EBM(s). To install the optional EBM rail kit: 1. Select the proper holes in the rack for positioning the EBM in the rack (see Figure 2). NOTE The EBM takes up position 1 through position 9.
INSTALLATION 3. Using two M5 machine screws and an adapter plate, attach the rail to the front of the rack (see Figure 2 and Figure 3). Do not tighten the screws. Front M5 Screws Position 6 Position 5 Position 4 Position 1 Adapter Plate Figure 3. Securing the Front Rail 4. Adjust the rail size on the rail assembly for the depth of your rack (see Figure 4). Rear Front Figure 4. Adjusting the Rail Depth (Right Rail Assembly Shown) Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.
INSTALLATION 5. Secure the rail to the rear of the rack with four M5 machine screws and an adapter plate (see Figure 5). Tighten all screws at the front and rear of the rail. Adapter Plate Position 6 Position 5 Position 4 Bottom of Rack or Top of Other Cabinet Position 3 Position 1 Position 2 Figure 5. Securing the Rear Rail (Right Rail Assembly Shown) 6. Repeat Steps 3 through 5 for the other rail. 7.
INSTALLATION 8. Place the EBM on a flat, stable surface with the front of the EBM facing toward you. 9. If the front and rear mounting brackets are already installed, skip to Step 12. If the brackets are not already installed, continue to Step 10. 10. Align the two front mounting brackets with the screw holes on the sides of the EBM and secure with eight supplied M4 flat-head screws (see Figure 7). 11.
INSTALLATION 14. Secure the front of the cabinet to the rack as shown in Figure 8. Position 8 (M6 screw and clip/cage nut) Position 3 (M5 screw) Position 2 (M5 screw) Figure 8. Securing the Front of the EBM NOTE To install the optional seismic mounting brackets, the length of the rails must be between 28.5 and 32 inches. 15. If installing the optional seismic mounting brackets, align the two EBM seismic mounting brackets with the screw holes on the sides of the EBM above the rear mounting brackets.
INSTALLATION 16. If the optional seismic mounting brackets are installed, secure the brackets on the EBM to the rack using four M6 machine screws as shown in Figure 10. Tighten the wing bolts on the seismic mounting brackets. M6 Screws Figure 10. Securing the Optional EBM Seismic Mounting Brackets Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.
INSTALLATION Installing the EBM Batteries To install the battery trays into the EBM cabinet: 1. Verify that the battery circuit breaker on the EBM rear panel is in the OFF (O) position (see Figure 26 on page 44). 2. Remove the EBM front cover (see Figure 11). To remove the front cover, loosen the two front cover screws. Grasp the fingergrips on both sides of the cover and pull the cover forward firmly. Figure 11. Removing the EBM Front Cover 3.
INSTALLATION 4. Replace the EBM front cover and tighten the two front cover screws (see Figure 13). Figure 13. Replacing the EBM Front Cover Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.
INSTALLATION UPS Setup The Eaton 9140 UPS comes with all hardware required for installation in a standard EIA or JIS seismic rack-mount configuration with square and round mounting holes. The rail assemblies adjust to mount in 19-inch panel racks from 24 to 33 inches deep (28.5 to 32 inches deep if installing the optional seismic mounting brackets).
INSTALLATION Rack Setup for the UPS CAUTION The UPS is heavy (see page 91). A minimum of two people are required to remove the UPS from its carton. NOTE Mounting rails are required for each individual cabinet. NOTE The recommended configuration is to install the optional EBM(s) in the lower part of the rack, with the UPS directly above the EBM(s). To install the UPS rail kit: 1. Select the proper holes in the rack for positioning the UPS in the rack (see Figure 14).
INSTALLATION 2. If access to the sides of your rack is difficult, adjust the length of the rails (see Figure 16) and loosely install the fasteners (see Figure 18) before continuing to Step 3. 3. Using two M5 machine screws and an adapter plate, attach the rail to the front of the rack (see Figure 14 and Figure 15). Do not tighten the screws. Front M5 Screws Position 6 Position 5 Position 4 Position 1 Adapter Plate Figure 15. Securing the Front Rail 34 Eaton 9140 UPS (7.
INSTALLATION 4. Adjust the rail size on the rail assembly for the depth of your rack (see Figure 16). Rear Front Figure 16. Adjusting the Rail Depth (Right Rail Assembly Shown) 5. Secure the rail to the rear of the rack with four M5 machine screws and an adapter plate (see Figure 17). Tighten all screws at the front and rear of the rail. Adapter Plate Position 6 Position 5 Position 4 Bottom of Rack or Top of Other Cabinet Position 3 Position 1 Position 2 Figure 17.
INSTALLATION 6. Repeat Steps 3 through 5 for the other rail. 7. To tighten the rail adjustment, assemble four M4 machine screws and four M4 locknuts to the middle of the rail assembly. Tighten using a 7 mm (9/32”) nut driver. See Figure 18. Repeat for the other rail. M4 Locknuts M4 Screws Figure 18. Tightening the Rail Adjustment (Right Rail Assembly Shown) 36 Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.
INSTALLATION CAUTION The UPS is heavy (see page 91). A minimum of two people are required to remove the UPS from its carton. 8. Place the UPS on a flat, stable surface with the front of the UPS facing toward you. 9. Remove the UPS front cover and the electronics module and set them aside (see Figure 19): To remove the UPS front cover, loosen the two front cover screws. Grasp the fingergrips on both sides of the cover and pull the cover forward firmly.
INSTALLATION 10. If the front and rear mounting brackets are already installed, skip to Step 13. If the brackets are not already installed, continue to Step 11. 11. Align the four front mounting brackets with the screw holes on the sides of the UPS and secure with 16 supplied M4 flat-head screws (see Figure 20). 12. Align the two rear mounting brackets with the lowest two screw holes on the sides of the UPS and secure with four supplied M4 flat-head screws.
INSTALLATION 13. Install six cage or clip nuts as shown in Figure 21. If the rack holes are square, use six cage nuts. If the rack holes are round, use six clip nuts. 14. Slide the UPS into the rack. Verify that the rear mounting brackets engage in and slide easily along the inside of the rails. 15. Secure the front of the cabinet to the rack as shown in Figure 21. Position 17 Position 11 (M6 screw and cage/ clip nut) Position 8 UPS Position 3 (M5 screw) Position 2 (M5 screw) Optional EBM Figure 21.
INSTALLATION NOTE To install the optional seismic mounting brackets, the length of the rails must be between 28.5 and 32 inches. 16. If installing the optional seismic mounting brackets, align the two UPS seismic mounting brackets with the screw holes on the sides of the UPS above the rear mounting brackets. Loosely secure the brackets with the eight supplied wing bolts. See Figure 22. Do not tighten the wing bolts. Figure 22. Installing the Optional UPS Seismic Mounting Brackets 40 Eaton 9140 UPS (7.
INSTALLATION 17. If the optional seismic mounting brackets are installed, secure the brackets on the UPS to the rack using four M6 machine screws as shown in Figure 23. Verify that the vent holes on the sides of the UPS are not covered by the seismic mounting brackets. Tighten the wing bolts on the seismic mounting brackets. Vent Holes M6 Screws Figure 23. Securing the Optional UPS Seismic Mounting Brackets 18. Replace the electronics module by sliding it carefully into the cabinet.
INSTALLATION Installing the UPS Internal Batteries To install the battery trays into the UPS cabinet: 1. Verify that the output circuit breakers on the UPS rear panel are in the OFF (O) position (see Figure 26 on page 44). 2. Slide the battery trays into the cabinet (see Figure 24). Push each tray in until the battery tray lock on the handle catches to lock the tray in place. Battery Tray Lock Figure 24. Installing the Battery Trays 3.
INSTALLATION EBM Installation CAUTION A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and firmly. To install the optional EBM(s): 1. Verify that all battery circuit breakers are in the OFF (O) position (see Figure 26). 2. Remove the cable retention clip from the UPS battery connector. Retain the clip and two screws. 3.
INSTALLATION Output Circuit Breakers UPS Battery Connector UPS EBM Cable EBM Battery Circuit Breakers EBM Battery Connectors EBM Cable Retention Clip Figure 26. Typical EBM Installation 44 Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.
INSTALLATION UPS Installation For the PW9140 10000 or PW9140 7500 model, see the following section, “Plug-Receptacle UPS Installation.” For the PW9140 10000 HW or PW9140 7500 HW model, see “Hardwired UPS Installation” on page 49. Plug-Receptacle UPS Installation NOTE Do not make unauthorized changes to the UPS; otherwise, damage may occur to your equipment and void your warranty.
INSTALLATION NOTE DO NOT protect laser printers with the UPS because of the exceptionally high power requirements of the heating elements. NOTE Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm. 4. Plug the equipment to be protected into the UPS output receptacles, but do not turn on the protected equipment (see Figure 27). 5. Make any necessary provisions for cord retention and strain relief. 6.
INSTALLATION USB Port Communication Port (4) 20A/250V Output Circuit Breakers REPO Connector (4) C19 Output Receptacles EBM Battery Connector X-Slot Communication Bay Ground Bonding Screw IEC 309-60A Input Power Cord IEC 309-60A Output Power Cord Figure 27. Plug-Receptacle UPS Rear Panel Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.
INSTALLATION 9. To change the factory-set defaults, see “User Settings” on page 64. 10. Turn the UPS on by selecting MENU from the system status screen, then select CONTROL, OUTPUT CONTROL, UPS TO ONLINE, and OK to confirm. indicator illuminates solid. The UPS is now in Normal mode The and supplying power to your equipment. If the alarm beeps or a UPS alarm indicator stays on, see “Troubleshooting” on page 95. 11.
INSTALLATION Hardwired UPS Installation WARNING Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk of electrical shock. NOTE Do not make unauthorized changes to the UPS; otherwise, damage may occur to your equipment and void your warranty. The Eaton 9140 hardwired models require a dedicated branch circuit that meets the following requirements: S For single-phase: 60A (10 kVA models) or 50A (7.
INSTALLATION 3. Switch off utility power at the distribution point where the UPS will be connected. Be absolutely sure there is no power. 4. Remove the input and output terminal block covers and retain (see Figure 28). USB Port Communication Port (4) 20A/250V Output Circuit Breakers REPO Connector (3) C19 Output Receptacles (2) C13 Output Receptacles Ground Bonding Screw Input Terminal Block Cover EBM Battery Connector X-Slot Communication Bay Output Terminal Block Cover Figure 28.
INSTALLATION 5. Follow the instructions for the input configuration to be used with the UPS: For single-phase, single input feed (see Figure 29), the input bypass terminal block is factory-wired. The L1-JP and L pins are connected by a short jumper wire, and the bypass is connected to the input terminal block's L1 automatically.
INSTALLATION Figure 29. Single Input Feed (Single-Phase) Figure 30. Dual Input Feed (Single-Phase) 52 Eaton 9140 UPS (7.5–10 kVA) User's Guide S 164201622 Rev 3 www.eaton.
INSTALLATION NOTE Per NEC article 300-20(a), all three-phase conductors must be run in the same conduit. Neutral and ground must be run in the same conduit as the phase conductors. Figure 31. Dual Input Feed (Three-Phase) 6. Punch holes in the terminal block covers for the input, input bypass (dual input feed only), and output conduit using a Greenlee® punch or similar device. The holes accommodate up to 2” IMC conduit. 7.
INSTALLATION 9. Connect the input and ground wires to the input terminal block according to Figure 32 and Table 1. L1 In L2 In L3 In Neutral In Input Ground Figure 32. UPS Input Terminal Block Table 1. UPS Input Wiring Specifications UPS Terminal Block Input Terminal Position UPS Wire Function 1 L1 In 2 L2 In 3 L3 In 4 Neutral In2 5 Input Ground3 Terminal Wire Size Rating1 Tightening Torque 13.3 mm2 (6 AWG) 1.8 Nm (16 lb in) 1 Use 13.3 mm2 (6 AWG) 90_C copper wire minimum.
INSTALLATION Table 2. UPS Input Bypass Wiring Specifications UPS Terminal Block Input Bypass Terminal Position UPS Wire Function 1 L1-JP 2 Line In 3 Neutral In 4 Input Bypass Ground Terminal Wire Size Rating* Tightening Torque 13.3 mm2 (6 AWG) 1.8 Nm (16 lb in) * Use 13.3 mm2 (6 AWG) 90_C copper wire minimum. For ease of installation, use appropriately sized ferrules on the end of each wire. 11.
INSTALLATION Table 3. UPS Output Wiring Specifications UPS Terminal Block Output Terminal Position UPS Wire Function 1 Line / Line 1 Out 2 Neutral Out2 3 Output Ground Terminal Wire Size Rating1 Tightening Torque 13.3 mm2 (6 AWG) 1.8 Nm (16 lb in) 1 Use 13.3 mm2 (6 AWG) 90_C copper wire minimum. For ease of installation, use appropriately sized ferrules on the end of each wire. 2 Line 2 Out (single-phase 208V only). 12.
INSTALLATION 17. If an emergency power-off (disconnect) switch is required by local codes, see “REPO and ROO Installation” on page 58 to install the REPO switch before powering on the UPS. If you are not required to install a REPO switch, you can install an optional remote on/off (ROO) switch (see page 58). 18. Switch the main utility breaker on. 19. Switch all circuit breakers to the ON ( | ) position. The indicator flashes, indicating the UPS is in Standby mode with the equipment offline.
INSTALLATION REPO and ROO Installation The Eaton 9140 includes a two-position terminal (see Figure 35) that can be either left open or configured one of two ways: S As a remote emergency power-off (REPO) contact that allows power to be switched off at the UPS output from a customer-supplied switch in a remote location. S As a remote on/off (ROO) contact that allows the UPS to be turned on and off from a customer-supplied switch in a remote location. Figure 35.
INSTALLATION To install the REPO or ROO switch: 1. Verify that the UPS is off and disconnected from utility power. 2. Insert the REPO connector (provided in the accessory kit) into the REPO port on the UPS rear panel. See Figure 38 on page 75 for the location of the REPO port. 3.
INSTALLATION 7. To configure the UPS for REPO behavior, select MENU from the system status screen, then select SETUP, USER SETUP, and CONTACT CONFIG. Set CONTACT USAGE to REPO. Then set CONTACT TYPE to either normally-open (N/O) or normally closed (N/C). 8. To configure the UPS for ROO behavior, select MENU from the system status screen, then select SETUP, USER SETUP, and CONTACT CONFIG. Set CONTACT USAGE to REMOTE ON/OFF. Then set CONTACT TYPE to either normally-open (N/O) or normally closed (N/C). 9.
Chapter 4 Operation This chapter contains information on how to use the Eaton 9140, including front panel operation, operating modes, UPS startup and shutdown, configuring the UPS for Extended Battery Modules (EBMs), initiating the battery test, and transferring the UPS between modes. Control Panel Functions The UPS has a four-button, two-line graphical LCD with backlight. It provides useful information about the UPS itself, load status, events, measurements, and settings (see Figure 36).
OPERATION The following table shows the indicator status and description. Indicator Green Yellow Yellow Status Description On The UPS is operating normally. Slow Flash The UPS is in Standby mode. Fast Flash The UPS is starting up. Off The UPS is turned off and will not turn on automatically. On The UPS is in Battery mode. Slow Flash The UPS is in Battery mode and a Low Battery condition is detected. Fast Flash A battery test is in progress. On The UPS is in Bypass mode.
OPERATION Display Functions When the UPS starts up, the LCD displays the Eaton logo and the type of UPS. About 5 seconds after startup or after 15 minutes of inactivity, the LCD displays the system status screen. The system status screen shows the output voltage, output frequency, output load percent, and the current operating mode (see Figure 36 on page 61). The backlit LCD automatically dims after a long period of inactivity. Press any button to restore the screen. button to select MENU.
OPERATION User Settings The following table displays the options that can be changed by the user. Table 5. User Settings Description Available Settings Default Setting O/P (Output) Frequency* [50 Hz][60 Hz][Auto] Auto NOTE If Auto is selected, input frequencies <55 Hz are set to 50 Hz, and input frequencies >55 Hz are set to 60 Hz. O/P Frequency changes from Auto to the sensed frequency setting.
OPERATION Table 5.
OPERATION Operating Modes The Eaton 9140 front panel indicates the UPS status through the UPS indicators. Figure 36 on page 61 shows the UPS front panel indicators and controls. Figure 37 shows the internal circuit configuration. Bypass Figure 37. Internal Circuit Configuration Normal Mode During Normal mode, the indicator illuminates solid and the UPS is powered from the utility. The UPS monitors and charges the batteries as needed and provides regulated and filtered power protection to your equipment.
OPERATION Battery Mode When the UPS is operating during a power outage, the alarm beeps indicator illuminates solid. once every five seconds and the When the utility power returns, the UPS transfers to Normal mode operation while the battery recharges. indicator If battery capacity becomes low while in Battery mode, the flashes slowly and the alarm becomes continuous. If the Battery Low alarm is set, the indicator also flashes.
OPERATION UPS Startup and Shutdown WARNING Only qualified service personnel (such as a licensed electrician) should perform the UPS installation and initial startup. Risk of electrical shock. Verify that UPS installation has been carried out correctly and the UPS ground has been connected. Normal Mode Startup NOTE If the UPS detects that utility power is unavailable or out of range, and the DC Start user setting is enabled, the UPS will automatically start up on battery.
OPERATION Starting the UPS on Battery NOTE Before using this feature, the UPS must have been powered by utility power at least once. To start the UPS on battery without utility power connected: 1. Turn off all protected equipment before starting up the UPS. 2. Switch all output circuit breakers to the ON ( | ) position. 3. Press any button on the front panel display to activate the screen. 4. Wait for the front panel LCD to illuminate.
OPERATION Internal Bypass Startup To start up the UPS in internal Bypass mode with utility power connected: 1. Turn off all protected equipment before starting up the UPS. 2. Switch on utility power where the UPS is connected. 3. Wait for the front panel LCD to illuminate. The LCD displays the startup screen for five seconds, then displays indicator flashes the system status screen. The fans run. The quickly then slowly, indicating that the UPS has entered Standby mode. 4.
OPERATION UPS Shutdown from Normal or Bypass Mode To shut down the UPS from Normal or Bypass mode: 1. Turn off or remove all protected equipment before turning off or shutting down the UPS. 2. Select MENU from the system status screen, then select CONTROL, OUTPUT CONTROL, and UPS TO OFF. 3. Confirm the selection by pressing and holding the three seconds to select OK.
OPERATION Configuring the UPS for EBMs To ensure maximum battery runtime, configure the UPS for the correct number of EBMs: 1. Select MENU from the system status screen, then select SETUP, USER SETUP, and BATTERY PACK. 2. Use the or button to select the number of battery packs in your UPS configuration: All UPS and EBM Cabinets Number of Battery Packs UPS + 1 EBM 2 UPS + 2 EBMs 3 UPS + 3 EBMs 4 UPS + 4 EBMs 5 3. Press the 4. Press the button to save the setting.
OPERATION Initiating a Battery Test. To initiate a manual battery test, select MENU from the system status screen, then select CONTROL, BATTERY TEST, and SCHEDULE TEST. The UPS verifies the battery converter and schedules the battery test to occur during the next appropriate stage in the charging cycle (or immediately if possible). During the battery test, indicator flashes rapidly. the Canceling a Battery Test.
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Chapter 5 Communication The Eaton 9140 UPS is equipped with a USB port, a REPO port, two DB-9 communication ports, and an X-Slot communication bay (see Figure 38). Two parallel ports are available for future use. Either the USB port or the RS-232 DB-9 communication port may be used to monitor the UPS; however, they cannot operate simultaneously. The service DB-9 port is used only to upgrade the firmware.
COMMUNICATION USB Port The UPS can communicate with a USB-compliant computer using LanSafe Power Management Software or other HID-compliant power management software compatible with Microsoft Windows 2000 and XP operating systems that support HID devices. NOTE The latest versions of the LanSafe software and the USB firmware are available at www.eaton.com/powerquality. To establish communication between the UPS and a computer: 1. The USB port is hot-pluggable.
COMMUNICATION S As a remote on/off (ROO) contact that allows the UPS to be turned on and off from a customer-supplied switch in a remote location. If the ROO function is configured, energizing and de-energizing the load from the front panel is NOT available. However, transfers between Normal mode and Bypass mode are available through the front panel. Two REPO/ROO positions may be used: normally-open or normally-closed. The pins on the normally-open REPO connector are not connected together.
COMMUNICATION DB-9 Communication Ports The Eaton 9140 provides two DB-9 ports on the UPS rear panel. The service port is not intended for customer use and does not support standard communication protocols. The RS-232 port is available for UPS monitoring, control, and flash upgrades. To establish communication between the UPS and a computer, connect your computer to the RS-232 UPS communication port using the supplied serial communication cable (see Figure 38 on page 75).
COMMUNICATION X-Slot Cards X-Slot cards allow the UPS to communicate in a variety of networking environments and with different types of devices. The Eaton 9140 has an available communication bay for one of the following X-Slot cards: S ConnectUPSt-X Web/SNMP Card - has SNMP and HTTP capabilities as well as monitoring through a Web browser interface; connects to a twisted-pair Ethernet (10/100BaseT) network.
COMMUNICATION LanSafe Power Management Software Each Eaton 9140 UPS ships with LanSafe Power Management Software. To begin installing LanSafe software, see the instructions accompanying the Software Suite CD. NOTE When installing LanSafe software, select serial port installation. For the UPS manufacturer and model, select Eaton and Eaton 9140. If the Eaton brand options are not available in your version of the software, select Generic UPSs for the manufacturer and Generic XCP for the model.
Chapter 6 UPS Maintenance This section explains how to: S Care for the UPS and batteries S Replace the UPS and EBM batteries S Test new batteries S Replace the electronics module S Recycle used batteries or UPS UPS and Battery Care For the best preventive maintenance, keep the area around the UPS clean and dust‐free. If the atmosphere is very dusty, clean the outside of the system with a vacuum cleaner. For full battery life, keep the UPS at an ambient temperature of 25°C (77°F).
UPS MAINTENANCE When to Replace Batteries When the indicator flashes slowly and the audible alarm beeps intermittently, the batteries may need replacing. Contact your service representative to order new batteries. Replacing Batteries NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode. Batteries can be replaced easily without turning the UPS off or disconnecting the load.
UPS MAINTENANCE How to Replace EBM Batteries To replace the EBM batteries: 1. Switch all battery circuit breakers to the OFF (O) position (see Figure 26 on page 44). 2. Remove the cable retention clip and screws and unplug the EBM cable from the UPS. If additional EBMs are installed, remove the cable retention clip and screws and unplug the EBM cable from the battery connector on each EBM. 3. Remove the EBM front cover (see Figure 41). To remove the front cover, loosen the two front cover screws.
UPS MAINTENANCE 4. Push down and hold the battery tray lock to unlock the tray. Pull the battery tray slowly out onto a flat, stable surface; use two hands to support the tray. Repeat for each battery tray in the cabinet. See “Recycling the Used Battery or UPS” on page 89 for proper disposal. 5. Slide the new battery trays into the EBM cabinet (see Figure 42). Push each tray in until the battery tray lock on the handle catches to lock the tray in place. Battery Tray Lock Figure 42.
UPS MAINTENANCE 7. Repeat Steps 3 through 6 for each EBM. 8. Plug the EBM into the UPS as shown in Figure 26 on page 44. For additional EBMs, plug the EBM cable into the battery connector on the adjacent EBM. 9. Reinstall the cable retention clip(s) and screws to hold the EBM cable(s) firmly in place. 10. Switch all battery circuit breakers to the ON ( | ) position. How to Replace UPS Internal Batteries To replace the UPS internal batteries: 1. Remove the UPS front cover (see Figure 44).
UPS MAINTENANCE CAUTION Pull the battery trays out onto a flat, stable surface. The battery trays are unsupported when you pull them out of the UPS. 2. Push down and hold a battery tray lock to unlock a tray. Pull the battery tray slowly out onto a flat, stable surface; use two hands to support the tray. See Figure 45. The UPS display indicates within 5–60 seconds that a battery is disconnected. However, if an optional EBM is installed, the display does not indicate a disconnected battery.
UPS MAINTENANCE Testing New Batteries NOTE The batteries must be fully charged and the UPS must not be in Battery mode to perform the battery test. NOTE For an accurate battery test, test the UPS with at least 10% load applied to the UPS. To test the new batteries: 1. Plug the UPS into a power outlet (apply utility power on hardwired models) for 48 hours to charge the battery. 2. Select MENU from the system status screen, then select CONTROL, BATTERY TEST, and SCHEDULE TEST.
UPS MAINTENANCE WARNING S Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions. Keep unauthorized personnel away from batteries. S ELECTRIC ENERGY HAZARD. Do not attempt to alter any battery or electronics module wiring or connectors. Attempting to alter wiring can cause injury. NOTE DO NOT DISCONNECT the electronics module while the UPS is in Battery mode. To replace the electronics module: 1. Remove the UPS front cover (see Figure 46).
UPS MAINTENANCE 3. Grasp the handle at the base of the electronics module and pull the module slowly out of the cabinet. Use two hands to support the module out onto a flat, stable surface. 4. Treat the original and replacement modules with care to avoid damaging connectors or internal circuitry. Label the original module with masking tape or some other identifier. Record the serial number of the replacement module for your warranty.
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Chapter 7 Specifications” This section provides the following specifications: S Model list S Weights and dimensions S Electrical input and output S Environmental and safety S Battery Table 7. Model List Power Levels (Rated at Nominal Inputs) UPS Model Number PW9140 10000 10 kVA, 8 kW* PW9140 10000 HW PW9140 7500 7.5 kVA, 6 kW PW9140 7500 HW EBM Model Number PW9140 192V EBM * 9 kVA, 7.2 kW (derated at 200V input) Table 8. Weights and Dimensions UPS Dimensions (WxDxH) Weights 43.0 76.0 29.9” 16.
SPECIFICATIONS Table 9.
SPECIFICATIONS Table 11.
SPECIFICATIONS Table 12. Battery UPS Internal Batteries +1 EBM +2 EBMs +3 EBMs Type Sealed, maintenance‐free, valve‐regulated, lead‐acid Monitoring Advanced monitoring for earlier failure detection and warning Configuration (32) 12V, 5 Ah +4 EBMs Charging (in minutes) (10 kVA models) 266 336 368 398 419 Charging (in minutes) (7.5 kVA models) 215 367 390 416 440 NOTE Charging times are approximate and are to 80% usable capacity at nominal line voltage after full load discharge.
Chapter 8 Troubleshooting The Eaton 9140 is designed for durable, automatic operation and also alerts you whenever potential operating problems may occur. Usually the alarms shown by the control panel do not mean that the output power is affected. Instead, they are preventive alarms intended to alert the user. Use the following troubleshooting chart to determine the UPS alarm condition.
TROUBLESHOOTING Alarm or Condition Possible Cause Action On Bypass The UPS is in Bypass mode. The equipment transferred to bypass utility power. Battery mode is not available; however, the utility power continues to be passively filtered by the UPS. Check for one of the following alarms: overtemperature, overload, UPS failure, hot swap, or remote emergency power-off (REPO). Bypass is not available because the bypass input utility is outside the configured bypass range. Check the bypass utility.
TROUBLESHOOTING Alarm or Condition Possible Cause Action Power is not available at the UPS output receptacles. The UPS is in Standby mode. Supply power to the connected equipment: Turn the UPS on by selecting MENU from the system status screen, then select CONTROL, OUTPUT CONTROL, UPS TO ONLINE, and OK to confirm. The UPS does not start. The main utility breaker is off. Verify that the main utility breaker is on. The power cord is not connected correctly (plug-receptacle models).
TROUBLESHOOTING Alarm or Condition Possible Cause Action The UPS does not transfer to Bypass mode. No input is available to the bypass input terminal block. Check the bypass input terminal block wiring. Connect an input to the bypass input terminal block. The bypass utility does not qualify. Check the bypass utility. The UPS is receiving bypass utility power that may be unstable or in brownout conditions. Bypass mode is disabled. Check that the Allow Bypass user setting is Enabled (see page 64).
TROUBLESHOOTING Service and Support If you have any questions or problems with the UPS, call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS technical representative.
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Chapter 9 Warranty Two-Year Limited Warranty (US and Canada) Eaton UPS Models: 9120, 9125, 9130, 9135, 9140, and FERRUPS® up to 3.1 kVA WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Corporation Corporation, an Ohio Corporation company (“Company”). LIMITED WARRANTY: This limited warranty (this “Warranty”) applies only to the original End-User (the “End-User”) of any Eaton 9120, 9125, 9130, 9135, 9140, and FERRUPS up to 3.
WARRANTY WHAT THIS LIMITED WARRANTY DOES NOT COVER: This Warranty does not cover any defects or damages caused by: (a) failure to properly store the Product before installation, including the charge of batteries no later than the date indicated on the packaging; (b) shipping and delivery of the Product if shipping is FOB Factory; (c) neglect, accident, abuse, misuse, misapplication, or incorrect installation; (d) repair or alteration not authorized in writing by Company personnel or performed by an authori
WARRANTY COSTS NOT RELATED TO WARRANTY: The End-User shall be invoiced for, and shall pay for, all services not expressly provided for by the terms of this Warranty, including without limitation, site calls involving an inspection that determines no corrective maintenance is required. Any costs for replacement equipment, installation, materials, freight charges, travel expenses or labor of Company representatives outside the terms of this Warranty will be borne by the End-User.
WARRANTY WHAT THIS GUARANTY DOES NOT COVER: Any reimbursement or repair to End-User's equipment does not include reimbursement for or restoration of any data loss.
