Powerware 9390 Integrated Accessory Cabinet IAC-B and IAC-T Configurations Installation and Operation Manual ® For use with Powerware 9390 40–80 kVA and 100–160 kVA UPS Models
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference. Consignes de sécurité CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS CE MANUEL CONTIENT DES CONSIGNES DE SÉCURITÉ IMPORTANTES Powerware is a registered trademark of Eaton Electrical Inc.
Table of Contents 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.1 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.2 Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 1.3 Conventions Used in This Manual . . . . . . . . . . . . . . .
Table of Contents Section II – Operation 4 Understanding IAC Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4.1 4.1.1 UPS Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4.1.2 Maintenance Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 4.2 5 Parallel Redundant Configuration . . . . . . . . . . . . . . . .
Table of Contents 6 7 Maintaining the IAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6.1 Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6.2 Performing Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6.2.1 DAILY Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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List of Figures Figure 1-1. Powerware 9390 IAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Figure 2-1. Powerware 9390 IAC as Shipped on Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Figure 3-1. Removing the Front Shipping Bracket on the Powerware 9390 IAC . . . . . . . . . . . . . . . . . 3-3 Figure 3-2. Removing the Rear Shipping Bracket on the Powerware 9390 IAC . . . . . . . . . . . . . . .
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Chapter 1 Introduction The Powerware® 9390 Integrated Accessory Cabinet (IAC) is designed for use with the Powerware 9390 40–80 kVA and 100–160 kVA three-phase uninterruptible power systems (UPSs).
Introduction Figure 1-1. Powerware 9390 IAC 1-2 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
Introduction 1.2 Using This Manual This manual describes how to install and operate the Powerware 9390 160 kVA IAC. Read and understand the procedures described in this manual to ensure trouble-free installation and operation. The information in this manual is divided into the sections and chapters listed. At a minimum, Chapters 1 through 3 and Chapter 5 should be examined.
Introduction 1.3 Conventions Used in This Manual This manual uses these type conventions: 쑺 Bold type highlights important concepts in discussions, key terms in procedures, and menu options. 쑺 Italic type highlights notes and new terms where they are defined. 쑺 Screen type represents information that appears on the screen or LCD. Icon Description Information notes call attention to important features or instructions.
Introduction 1.4 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the IAC. Please read all instructions before operating the equipment and save this manual for future reference. The IAC is designed for industrial or computer room applications, and contains safety shields behind the doors.
Introduction 1.5 For More Information Refer to the Powerware 9390 UPS (40–80 kVA) Installation and Operation Manual or the Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual for the following additional information: 쑺 UPS cabinet, optional components, and accessory installation instructions, including site preparation, planning for installation, and wiring and safety information.
Section I Installation EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
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Chapter 2 IAC Installation Plan and Unpacking Use the following basic sequence of steps to install the Integrated Accessory Cabinet (IAC). 1. Create an installation plan for the IAC (Chapter 2). 2. Prepare your site for the IAC (Chapter 2). 3. Inspect and unpack the IAC (Chapter 2). 4. Unload and install the IAC and wire the system (Chapter 3). 5. Complete the Installation Checklist (Chapter 3). 6. Have authorized service personnel perform preliminary operational checks and startup.
IAC Installation Plan and Unpacking 2.2.1 Environmental Considerations The life of the IAC is adversely affected if the installation does not meet the following guidelines: 쑺 The system must be installed on a level floor suitable for computer or electronic equipment. 쑺 The system must be installed in a temperature and humidity controlled indoor area free of conductive contaminants. Failure to follow guidelines may void your warranty. 2.2.
IAC Installation Plan and Unpacking 2.3 Inspecting and Unpacking the IAC The cabinet is shipped bolted to a wooden pallet (see Figure 2-1) and protected with outer protective packaging material. CAUTION 쑺 The IAC is heavy (see Table A on page A-6). If unpacking instructions are not closely followed, the cabinet may tip and cause serious injury. 쑺 Do not install a damaged cabinet. Report any damage to the carrier and contact your Eaton service representative immediately.
IAC Installation Plan and Unpacking 3. Set the pallet on a firm, level surface, allowing a minimum clearance of 3m (10 ft) on each side for removing the cabinet from the pallet. NOTE The IAC is shipped with a debris shield covering the ventilation grill on top of the unit. Do not remove the debris shield until installation is complete. 4. Remove the protective covering from the cabinet. 5. Remove the packaging material, and discard or recycle in a responsible manner. 6.
Chapter 3 Installing the IAC 3.1 Preliminary Installation Information WARNING Installation should be performed only by qualified personnel. Refer to the following while installing the IAC: 쑺 Appendix A contains installation drawings and additional installation notes. 쑺 Dimensions are in millimeters and inches. 쑺 Do not tilt the cabinets more than 10° during installation. 쑺 Remove the conduit landing plates to add conduit landing holes or remove knockouts, as required.
Installing the IAC 1. If not already accomplished, use a forklift or pallet jack to move the cabinet to the installation area, or as close as possible, before unloading from the pallet. Insert the forklift or pallet jack between the skids on the bottom of the unit. NOTE Verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see Table A on page A-6 for cabinet weight). 2. Unfasten the front door latch and swing the door open. 3. Remove the door.
Installing the IAC SHIPPING BRACKET BOLTS PALLET FRONT SHIPPING BRACKET SHIPPING BRACKET BOLTS FRONT VIEW Figure 3-1. Removing the Front Shipping Bracket on the Powerware 9390 IAC EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
Installing the IAC SKID BOLTS (3 PLACES) REMOVABLE SKID SHIPPING BRACKET BOLTS PALLET REAR SHIPPING BRACKET SHIPPING BRACKET BOLTS REAR VIEW Figure 3-2. Removing the Rear Shipping Bracket on the Powerware 9390 IAC 3-4 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
Installing the IAC 3.3 IAC Cabinet Installation – Maintenance Bypass Configuration The method used to install the IAC depends on the type of installation. The IAC can be installed as a line-up-and-match or standalone system. The term line-up-and-match refers to cabinets that are physically attached to the UPS, and the wiring between them is internal. The term standalone refers to cabinets that are not physically attached to the UPS, and are wired with external contractor-supplied wiring.
Installing the IAC Figure 3-4. 100–160 kVA UPS with Line-up-and-Match IAC 3. If not already open, unfasten the IAC front door latch and swing the door open. 4. If not already removed, remove the door. Remove the retaining screws located inside the door at the top and bottom hinge pivot points, then lift the door off. Save the retaining screws for reinstallation of the door. 5. Remove the screws securing the internal safety shield panels, and remove the panels to gain access to the inside of the cabinet. 6.
Installing the IAC 11. Install the nylon grommets from the field kit around the edges of the knockout holes. 12. Push the IAC toward the UPS cabinet until the doors are flush with each other. 13. If not already installed, mount the hanger brackets to the top right side of the IAC using M4 screws (see Drawing 164201590-5, sheet 2 of 2 on page A-33). 14. If not already installed, hang the side panel on the hanger brackets and align with the front and rear of the IAC. 15.
Installing the IAC M4 Screw and Four Washers from Kit Existing Screw UPS IAC Bracket from Kit Top View with Small Bracket UPS IAC Existing Hinge Bracket from Kit M4 Screws from Kit Nut from Kit Front View with Large Angle Bracket Figure 3-5. 40–80 kVA UPS to IAC Joining Brackets 24. Locate the large angle bracket, M4 screws, and large nut from the field kit.
Installing the IAC NOTE Two cabinet joining brackets are provided in the field kit for securing each cabinet at the top and bottom. A small flat bracket joins the top of the cabinets and a larger flat bracket joins the cabinets at the bottom. The small flat bracket is attached to the cabinet tops first. 29. Locate the small flat bracket from the field kit. Align the holes in the small flat bracket over the door hinge screw holes.
Installing the IAC 3.3.2 Installing IAC Line-up-and-Match MBP Power Wiring NOTE The IAC is shipped with a debris shield covering the ventilation grill on top of the unit. Do not remove the debris shield until installation is complete. However, remove the shield before operating the IAC. Once the debris shield is removed, do not place objects on the ventilation grill.
Installing the IAC 10. An IAC-to-UPS input wiring harness is supplied inside the IAC. Route the harness through the knockouts in the side of the cabinets to the UPS input terminals. Refer to the applicable Powerware 9390 Installation and Operation manual, listed in paragraph 1.5, for UPS cabinet terminal locations and termination requirements. See Drawing 164201590-6, starting on page A-34, for IAC wiring access information and terminal locations.
Installing the IAC 21. After wiring the UPS system to the facility power and critical load, be sure to ground the system according to local and/or national electrical wiring codes. 22. If wiring interface connections, proceed to paragraph 3.3.5; otherwise, proceed to Step 23. 23. When all wiring is complete, reinstall the safety shield panels removed in previous steps. 24. Reinstall the door removed in previous steps and secure with the retained hardware. 25. Close the door and secure the latch. 3.3.
Installing the IAC Figure 3-8. 100–160 kVA UPS with Standalone IAC 4. If not already removed, remove the door. Remove the retaining screws located inside the door at the top and bottom hinge pivot points, then lift the door off. Save the retaining screws for reinstallation of the door. 5. Remove the screws securing the internal safety shield panels, and remove the panels to gain access to the inside of the cabinet. 6. If permanently mounting the IAC, proceed to Step 9; otherwise, proceed to Step 7. 7.
Installing the IAC 3.3.4 Installing IAC Standalone MBP Power Wiring NOTE The IAC is shipped with a debris shield covering the ventilation grill on top of the unit. Do not remove the debris shield until installation is complete. However, remove the shield before operating the IAC. Once the debris shield is removed, do not place objects on the ventilation grill.
Installing the IAC 10. Route the UPS input cables from the UPS to the IAC BIB output terminals. Refer to the applicable Powerware 9390 Installation and Operation manual, listed in paragraph 1.5, for UPS cabinet terminal locations and termination requirements. See Drawing 164201590-6, starting on page A-34, for IAC wiring access information and terminal locations.
Installing the IAC 22. If wiring interface connections, proceed to paragraph 3.3.5; otherwise, proceed to Step 23. 23. When all wiring is complete, reinstall the safety shield panels removed in previous steps. 24. Reinstall the door removed in previous steps and secure with the retained hardware. 25. Close the door and secure the latch. 3.3.
Installing the IAC 3.4 IAC Cabinet Installation – 1+1 Parallel Redundant Configuration The method used to install the IAC depends on the type of installation. The IAC can be installed as a line-up-and-match or standalone system. The term line-up-and-match refers to cabinets that are physically attached to the UPS, and the wiring between them is internal. The term standalone refers to cabinets that are not physically attached to the UPS, and are wired with external contractor-supplied wiring.
Installing the IAC UPM 1 IAC UPM 2 Figure 3-10. Two 100–160 kVA UPMs with Line-up-and-Match IAC 3. Roll the IAC to an area near the right-hand side of UPM 1. 4. Roll UPM 2 to an area near the right-hand side of the IAC. 5. If not already open, unfasten the IAC front door latch and swing the door open. 6. If not already removed, remove the door. Remove the retaining screws located inside the door at the top and bottom hinge pivot points, then lift the door off.
Installing the IAC 11. Remove the knockouts on inside panels, as required, on the bottom right-hand side of UPM 1 and bottom left-hand side of UPM 2. Refer to the applicable Powerware 9390 Installation and Operation manual, listed in paragraph 1.5, for the location of the knockout plugs. 12. Remove the knockouts on the bottom left-hand and right-hand sides of the IAC inside panel (see Drawing 164201590-5, sheet 2 of 2). 13.
Installing the IAC NOTE Cabinet joining brackets are provided in the field kit for securing each cabinet at the top and bottom. A small flat bracket joins the top of the cabinets and a larger angle bracket joins the cabinets at the bottom. The small flat bracket is attached to the cabinet tops first. 26. Locate a small flat bracket, four washers, and M4 screw from the field kit. Align the holes in the small flat bracket over the hole in the top of UPM 1 and the door hinge screw hole on the IAC.
Installing the IAC 29. Secure the large nut on the IAC hinge. 30. Remove the left-hand screw from the top door hinge on UPM 2. 31. Locate a small flat bracket, four washers, and M4 screw from the field kit. Align the holes in the small flat bracket over the hole in the top of the IAC and the door hinge screw hole on UPM 2. Use the four washers between the bracket and the top of the IAC to match the thickness of the hinge on the UPM.
Installing the IAC 34. Secure the large nut on the UPM 2 hinge. 35. Proceed to paragraph 3.4.2. 36. Remove the right-hand screw from the top right-hand door hinge on UPM 1 and the left-hand screw from the top door hinge on the IAC. NOTE Cabinet joining brackets are provided in the field kit for securing each cabinet at the top and bottom. A small flat bracket joins the top of the cabinets and a larger flat bracket joins the cabinets at the bottom.
Installing the IAC 39. Secure the bracket to the hinges with the large nuts from the field kit. 40. Remove the left-hand screw from the top left-hand door hinge on UPM 2 and the right-hand screw from the top door hinge on the IAC. 41. Locate a small flat bracket, four washers, and M4 screw from the field kit. Align the holes in the small flat bracket over the hole in the top of the IAC and the door hinge screw hole on UPM 2.
Installing the IAC 43. Align the holes in the other end of the bracket with the holes in the bottom right-hand side of the IAC (see Figure 3-14). Secure the bracket with the M4 screws from the field kit. 44. Secure the large nut on the UPM 2 hinge. 45. Proceed to paragraph 3.4.2. 3.4.2 Installing IAC Line-up-and-Match Parallel Power Wiring NOTE The IAC is shipped with a debris shield covering the ventilation grill on top of the unit. Do not remove the debris shield until installation is complete.
Installing the IAC 9. If wiring an IAC with an SLB, proceed to Step 10; if wiring an IAC without an SLB, proceed to Step 13. 10. Route the output cables from the critical load to the IAC SLB output terminals. See Drawing 164201590-6, starting on page A-34, for IAC wiring access information and terminal locations. 11. Connect phase A, B, and C, and, if required, Neutral power wiring from the IAC SLB output terminals to the critical load. 12. Proceed to Step 21. 13.
Installing the IAC 3.4.3 Standalone Parallel IAC Installation Use this procedure to install two separately located Powerware 9390 uninterruptible power module (UPM) cabinets and an IAC (see Figure 3-15 or Figure 3-16). UPM 1 IAC UPM 2 Figure 3-15. Two 40–80 kVA UPMs with Standalone IAC 1. Verify that the UPM 1 and UPM 2 are properly installed and secured. Refer to the applicable Powerware 9390 Installation and Operation manual, listed in paragraph 1.5, for installation instructions. 2.
Installing the IAC UPM 1 IAC UPM 2 Figure 3-16. Two 100–160 kVA UPMs with Standalone IAC 6. If permanently mounting the IAC, proceed to Step 9; otherwise, proceed to Step 7. 7. Secure the IAC in position by lowering the leveling feet until the cabinet is not resting on the casters and the cabinet is level. 8. Proceed to paragraph 3.4.4. 9.
Installing the IAC 3.4.4 Installing IAC Standalone Parallel Power Wiring NOTE The IAC is shipped with a debris shield covering the ventilation grill on top of the unit. Do not remove the debris shield until installation is complete. However, remove the shield before operating the IAC. Once the debris shield is removed, do not place objects on the ventilation grill.
Installing the IAC 11. Connect phase A, B, and C, and, if required, Neutral power wiring from the IAC SLB output terminals to the critical load. 12. Proceed to Step 21. 13. If wiring an IAC with an MBP and MIS, proceed to Step 17; otherwise, proceed to Step 14. 14. Route the output cables to the IAC MOB 1 output terminals. See Drawing 164201590-6, starting on page A-34, for IAC wiring access information and terminal locations. 15.
Installing the IAC 3.4.5 Installing IAC MBP and MOB TB1 Interface Connections NOTE When installing control wiring (such as MBP and MOB auxiliary contacts) to the IAC interface terminals, conduit must be installed between the the UPS cabinet or device and the IAC, if wiring cannot be run through line-up-and-match cabinets. Install the control wiring in separate conduit from the power wiring. 1. Verify the UPS system is turned off and all power sources are removed.
Installing the IAC 3.5 Initial Startup Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS system. Contact service in advance (usually a two-week notice is required) to reserve a preferred startup date. 3.6 Completing the Installation Checklist The final step in installing the IAC is completing the following Installation Checklist.
Installing the IAC Installation Checklist - All packing materials and restraints have been removed from each cabinet. - Each cabinet in the UPS system is placed in its installed location. - Shipping brackets are installed on the cabinet and bolted to the floor for permanent installations. - All conduits and cables are properly routed to the IAC. - All power cables are properly sized and terminated. - IAC auxiliary contact signal wiring is connected from the IAC to the UPS.
Installing the IAC Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ __________________________________________
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Section II Operation EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
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Chapter 4 Understanding IAC Operation The Integrated Accessory Cabinet (IAC) can be configured for maintenance bypass, parallel redundant, or parallel redundant with maintenance bypass operation. 4.1 Maintenance Bypass Configuration 4.1.1 UPS Mode When the maintenance bypass switch (MBP) is open and the maintenance isolation switch (MIS) is closed, conditioned and protected power from the UPS is routed through the MIS to the critical load.
Understanding IAC Operation 4.1.2 Maintenance Bypass Mode An MBP is used to safely supply utility power to the critical load during periods of UPS maintenance or repairs. The bypass source supplies the commercial AC power to the load directly. When the MBP is closed, the load is wrapped around the UPS while power is still supplied to the load by the UPS through the MIS. The MIS is then opened, isolating the UPS from the bypass power source.
Understanding IAC Operation 4.2 Parallel Redundant Configuration Refer to the applicable Powerware 9390 Installation and Operation manual, listed in paragraph 1.5, for detailed parallel theory of operation. 4.2.1 Redundant Operation The IAC in redundant configuration allows two UPMs to be connected with the outputs in parallel (tied together) to provide redundancy in a 1+1 configuration. Each UPM shares the load equally. If one UPM should fail, the remaining UPM assumes the entire load.
Understanding IAC Operation 4.2.2 Redundant Operation with Maintenance Bypass – UPS Mode The MOBs provide redundant power to the critical load through the MIS. The wraparound MBP is open. Figure 4-4 shows the path of electrical power through the IAC during redundant operation when bypass is in UPS mode. AC INPUT TO BYPASS FROM UTILITY MOB 1 FROM UPM 1 OUTPUT MOB 2 FROM UPM 2 OUTPUT MIS MBP OUTPUT TO CRITICAL LOAD IAC MAIN POWER FLOW IN UPS MODE MAIN POWER FLOW IN MAINTENANCE BYPASS MODE Figure 4-4.
Understanding IAC Operation 4.2.3 Redundant Operation with Maintenance Bypass – Bypass Mode The wraparound MBP is closed, supplying the critical load with bypass power. The MIS is opened, isolating the UPMs from the load. The MOBs may be opened to isolate the individual UPMs. The critical load is not protected while the system is in Maintenance Bypass mode. Figure 4-5 shows the path of electrical power through the IAC during redundant operation when bypass is in maintenance mode.
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Chapter 5 IAC Features, Options, Controls, and Operation 5.1 IAC Standard Features The IAC has many standard features that provide cost-effective and consistently reliable power distribution. The following descriptions provide a brief overview of the IAC controls, and standard and optional features. 5.1.1 Maintenance Bypass Configuration A maintenance bypass switch (MBP), in combination with the maintenance isolation switch (MIS), can be used to completely isolate the UPS during service.
IAC Features, Options, Controls, and Operation 5.2 Options Contact your sales representative for information about any of these available options: 5.2.1 Bypass Input Breaker Maintenance bypass configurations have an optional bypass input breaker (BIB) for single-feed and dual-feed systems. The BIB provides a single point of input power control to the UPS and easily removes power from the UPS for servicing. 5.2.
IAC Features, Options, Controls, and Operation 5.3 Symbols The following are examples of symbols used on the IAC to alert you to important information: ON - Indicates the circuit breaker is in the “On” position. OFF - Indicates the circuit breaker is in the “Off” position. RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the associated warning should be observed.
IAC Features, Options, Controls, and Operation 5.4 IAC Controls Figure 5-1 through Figure 5-4 identify and show the location of the controls on the Powerware 9390 IAC. NOTE Read the operation sections of this manual and the applicable Powerware 9390 UPS Installation and Operation Manual, listed in paragraph 1.5, and have thorough knowledge of UPS operation before attempting to operate any of the IAC controls.
IAC Features, Options, Controls, and Operation INTERLOCK PLATE MAINTENANCE BYPASS SWITCH (MBP) MAINTENANCE ISOLATION SWITCH (MIS) Figure 5-1. Powerware 9390 IAC MBP and MIS Controls EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
IAC Features, Options, Controls, and Operation OPTIONAL RECTIFIER INPUT BREAKER (RIB) OPTIONAL BYPASS INPUT BREAKER (BIB) INTERLOCK PLATE MAINTENANCE ISOLATION SWITCH (MIS) MAINTENANCE BYPASS SWITCH (MBP) Figure 5-2. Powerware 9390 IAC MBP, MIS, BIB, and RIB Controls 5-6 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
IAC Features, Options, Controls, and Operation MODULE OUTPUT BREAKER 1 (MOB 1) MODULE OUTPUT BREAKER 2 (MOB 2) SYSTEM LOAD BREAKER (SLB) Figure 5-3. Powerware 9390 IAC MOB 1, MOB 2, and SLB Controls EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
IAC Features, Options, Controls, and Operation MODULE OUTPUT BREAKER 1 (MOB 1) MODULE OUTPUT BREAKER 2 (MOB 2) INTERLOCK PLATE MAINTENANCE ISOLATION SWITCH (MIS) MAINTENANCE BYPASS SWITCH (MBP) Figure 5-4. Powerware 9390 IAC MOB 1, MOB 2, MBP, and MIS Controls 5-8 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
IAC Features, Options, Controls, and Operation 5.5 IAC Operation – Maintenance Bypass Configuration 5.5.1 Using the UPS when an IAC is Installed NOTE Before starting the UPS with the IAC, verify all installation tasks are complete and a preliminary startup has been performed by authorized service personnel. The preliminary startup verifies all electrical interconnections to confirm the installation was successful and the UPS operates properly. 1. Unfasten the IAC front door latch and swing the door open.
IAC Features, Options, Controls, and Operation 4. Press the Screen 2. button on the System Controls screen to display System Controls 5. Press the PM OFF button on the System Controls menu bar. The power module (PM) status indicates SHUTDOWN. The input and output contactors open, the battery breaker or disconnect is tripped, and the power module is turned off. The bypass source supplies the critical load. WARNING Power is present inside the cabinets. 6.
IAC Features, Options, Controls, and Operation 8. Transfer the UPS to Normal mode by pressing the CONTROLS button on the main menu bar. The System Controls screen appears. 9. Press the NORMAL button on the System Controls menu bar. The UPS transfers to Normal mode. If the power processor is not available, the system remains on bypass and an alarm sounds. 10. Verify that the BYPASS status indicator is illuminated, indicating the UPS is operating in Bypass mode. 11. Close the front door and secure the latch.
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Chapter 6 Maintaining the IAC The components inside the Integrated Accessory Cabinet (IAC) are secured to a sturdy metal frame. All repairable parts and assemblies are located for easy removal with very little disassembly. This design allows authorized service personnel to perform routine maintenance and servicing quickly. 6.1 Important Safety Instructions Remember that the UPS system is designed to supply power EVEN WHEN DISCONNECTED FROM THE UTILITY POWER.
Maintaining the IAC 6.2.2 PERIODIC Maintenance Periodic inspections of the IAC should be made to determine if components, wiring, and connections exhibit evidence of overheating. Particular attention should be given to bolted connections. Maintenance procedures should specify that the bolted connections be retorqued to values listed on labels posted on the equipment. 6.2.
Chapter 7 Product Specifications 7.1 Model Number The IAC is housed in a free-standing cabinet with safety shields behind the doors. System Powerware 9390 Model Frequency IAC-B and IAC-T 50/60 Hz 7.2 IAC Input Operating Input Voltage (Nominal +10/–15%) 208 Vac nominal (50/60 Hz) 480 Vac nominal (50/60 Hz) Operating Input Frequency Range ¦5 Operating Input Current See Appendix A: Table D throughTable I Hz 7.
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Appendix A 8- Installation Information The information in this appendix will help during the planning and installation of the Integrated Accessory Cabinet (IAC).
Installation Information BATTERY CABINET 40-80 kVA UPS CABINET IAC MAINTENANCE BYPASS CONFIGURATION DESCRIPTION: DRAWING NO: REVISION: A-2 TYPICAL POWERWARE 9390 UPS SYSTEM WITH INTEGRATED ACCESSORY CABINET SHEET: 164201590---1 A DATE: 1 of 4 040505 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
Installation Information BATTERY CABINET 100-160 kVA UPS CABINET IAC MAINTENANCE BYPASS CONFIGURATION DESCRIPTION: DRAWING NO: REVISION: TYPICAL POWERWARE 9390 UPS SYSTEM WITH INTEGRATED ACCESSORY CABINET SHEET: 164201590---1 A DATE: 2 of 4 040505 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
Installation Information 40-80 kVA UPS CABINET 40-80 kVA UPS CABINET IAC 1+1 PARALLEL REDUNDANT CONFIGURATION WITH OR WITHOUT MAINTENANCE BYPASS (BATTERY CABINETS NOT SHOWN) DESCRIPTION: DRAWING NO: REVISION: A-4 TYPICAL POWERWARE 9390 UPS SYSTEM WITH INTEGRATED ACCESSORY CABINET SHEET: 164201590---1 A DATE: 3 of 4 040505 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
Installation Information 100-160 kVA UPS CABINET 100-160 kVA UPS CABINET IAC 1+1 PARALLEL REDUNDANT CONFIGURATION WITH OR WITHOUT MAINTENANCE BYPASS (BATTERY CABINETS NOT SHOWN) DESCRIPTION: DRAWING NO: REVISION: TYPICAL POWERWARE 9390 UPS SYSTEM WITH INTEGRATED ACCESSORY CABINET SHEET: 164201590---1 A DATE: 4 of 4 040505 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
Installation Information 1. The IAC equipment operating environment must meet the weight requirements shown in Table A and the size requirements shown on Drawing 164201590---8. 2. The IAC is palleted separately for shipping. 3. Do not tilt cabinets more than 10˚ during handling. 4. Dimensions are in millimeters (inches). Table A. Equipment Weight Weight kg (lb) Component/Model Powerware 9390 IAC with an MBP and MIS NOTES: Installed Point Loading 333.4 (735) 303.9 (670) 4 at 76 (167.5) 303.
Installation Information 6. The basic environmental requirements for operation of the IAC are: Ambient Temperature Range: 0---40˚C (32---104˚F) Recommended Operating Range: 20---25˚C (68---77˚F) Maximum Relative Humidity: 95%, noncondensing The IAC ventilation requirements are shown in Table C. Table C.
Installation Information AC INPUT TO BYPASS AC INPUT TO UPS B E1, E2, E3 SINGLE-FEED JUMPER E6, E7, E8, E12 (REMOVE FOR DUAL-FEED) K1 K5 MAINTENANCE BYPASS SWITCH (MBP) RECTIFIER BATTERY CONVERTER E E4. E5 E9, E10, E11, E12 MAINTENANCE ISOLATION SWITCH (MIS) F INVERTER AC OUTPUT TO CRITICAL LOAD K3 POWERWARE 9390 UPS CABINET IAC SERIAL NUMBER SEVENTH DIGIT AT “A” NOTE: 1.
Installation Information AC INPUT TO BYPASS AC INPUT TO UPS B E1, E2, E3 (SEE NOTE 2 DUAL-FEED) E6, E7, E8, E12 K1 K5 MAINTENANCE BYPASS SWITCH (MBP) RECTIFIER BATTERY CONVERTER E E4. E5 E9, E10, E11, E12 MAINTENANCE ISOLATION SWITCH (MIS) F INVERTER AC OUTPUT TO CRITICAL LOAD K3 POWERWARE 9390 UPS CABINET SERIAL NUMBER SEVENTH DIGIT AT “A” NOTE: 1.
Installation Information AC INPUT TO BYPASS AC INPUT TO UPS B E1, E2, E3 SINGLE-FEED JUMPER E6, E7, E8, E12 (REMOVE FOR DUAL-FEED) K1 K5 MAINTENANCE BYPASS SWITCH (MBP) RECTIFIER BATTERY CONVERTER E E4. E5 E9, E10, E11, E12 MAINTENANCE ISOLATION SWITCH (MIS) F INVERTER AC OUTPUT TO CRITICAL LOAD K3 POWERWARE 9390 UPS CABINET SERIAL NUMBER SEVENTH DIGIT AT “B” OR HIGHER. NOTE: 1.
Installation Information AC INPUT TO BYPASS AC INPUT TO UPS B E1, E2, E3 (SEE NOTE 2 DUAL-FEED) E6, E7, E8, E12 K1 K5 MAINTENANCE BYPASS SWITCH (MBP) RECTIFIER BATTERY CONVERTER E E4. E5 E9, E10, E11, E12 MAINTENANCE ISOLATION SWITCH (MIS) F INVERTER AC OUTPUT TO CRITICAL LOAD K3 POWERWARE 9390 UPS CABINET SERIAL NUMBER SEVENTH DIGIT AT “B” OR HIGHER. NOTE: 1.
Installation Information AC INPUT TO BYPASS B D E6, E7, E8, E12 SINGLE-FEED JUMPER K1 BYPASS INPUT BREAKER (BIB) (REMOVE FOR DUAL-FEED) K5 MAINTENANCE BYPASS SWITCH (MBP) RECTIFIER BATTERY CONVERTER E E4.
Installation Information AC INPUT TO BYPASS B D E1, E2, E3, E12 (SEE NOTE 1 DUAL-FEED) BYPASS INPUT BREAKER (BIB) E6, E7, E8, E12 K1 K5 MAINTENANCE BYPASS SWITCH (MBP) RECTIFIER BATTERY CONVERTER E E4.
Installation Information AC INPUT TO BYPASS B D E1, E2, E3, E12 BYPASS INPUT BREAKER (BIB) SINGLE-FEED JUMPER K1 (REMOVE FOR DUAL-FEED) K5 MAINTENANCE BYPASS SWITCH (MBP) RECTIFIER BATTERY CONVERTER E E4. E5 E9, E10, E11, E12 MAINTENANCE ISOLATION SWITCH (MIS) F INVERTER AC OUTPUT TO CRITICAL LOAD K3 POWERWARE 9390 UPS CABINET SERIAL NUMBER SEVENTH DIGIT AT “B” OR HIGHER.
Installation Information AC INPUT TO BYPASS B D BYPASS INPUT BREAKER (BIB) E1, E2, E3, E12 (SEE NOTE 1 DUAL-FEED) E6, E7, E8, E12 K1 K5 MAINTENANCE BYPASS SWITCH (MBP) RECTIFIER BATTERY CONVERTER E E4. E5 E9, E10, E11, E12 MAINTENANCE ISOLATION SWITCH (MIS) F INVERTER AC OUTPUT TO CRITICAL LOAD K3 POWERWARE 9390 UPS CABINET SERIAL NUMBER SEVENTH DIGIT AT “B” OR HIGHER.
Installation Information AC INPUT TO BYPASS AC INPUT TO UPS B A SINGLE-FEED JUMPER C E1, E2, E3 D E6, E7, E8, E12 (REMOVE FOR DUAL-FEED) RECTIFIER INPUT BREAKER (RIB) BYPASS INPUT BREAKER (BIB) K1 K5 MAINTENANCE BYPASS SWITCH (MBP) RECTIFIER BATTERY CONVERTER E E4.
Installation Information A B * BATTERY CABINET A * * UPM 1 E1 E2 E3 IAC E6 E7 E8 E12 SEE NOTE 1 UPM 2 K5 FUSE FUSE RECTIFIER RECTIFIER STATIC SWITCH STATIC SWITCH MOB 1 BATTERY CONVERTER C MOB 2 BATTERY CONVERTER INVERTER INVERTER FUSE FUSE K3 K3 E4. E5 BATTERY BREAKER BATTERY CABINET E6 E7 E8 E12 SEE NOTE 1 K1 FUSE FUSE * E1 E2 E3 K5 K1 B E9 E10 E11 E12 D D SLB (OPTIONAL) E9 E10 E11 E12 E4.
Installation Information A B * BATTERY CABINET E * * UPM 1 E1 E2 E3 A * IAC E6 E7 E8 E12 SEE NOTE 2 * MBP K5 FUSE FUSE RECTIFIER RECTIFIER STATIC SWITCH STATIC SWITCH MOB 1 BATTERY CONVERTER C MOB 2 BATTERY CONVERTER INVERTER INVERTER FUSE FUSE K3 K3 E4. E5 BATTERY BREAKER BATTERY CABINET E6 E7 E8 E12 SEE NOTE 2 K1 FUSE FUSE UPM 2 E1 E2 E3 K5 K1 B E9 E10 E11 E12 D D MIS E9 E10 E11 E12 E4.
Installation Information Table D.
Installation Information Table E.
Installation Information Table G.
Installation Information Table H.
Installation Information Table I.
Installation Information Read and understand the following notes while planning and performing the installation: 1. Refer to national and local electrical codes for acceptable external wiring practices. 2. Material and labor for external wiring requirements are to be provided by designated personnel. CAUTION Specified wiring and the MOB and SLB breakers for the IAC are rated for parallel redundant service only. DO NOT use as a parallel capacity system.
Installation Information Table J. IAC Maintenance Bypass Power Cable Terminations (160/100, 160/120, and 160/160 kVA 208V/208V) Terminal Function AC Input to MIS from UPS AC Input to Maintenance Bypass AC Input to Optional RIB AC Output from Optional RIB to UPS AC Output from Optional BIB to UPS Tightening Torque Nm (lb in) Type Screw 2 --- #2---500 kcmil 42.4 (375) 3/8″ Hex 2 --- #2---500 kcmil 42.4 (375) 3/8″ Hex Phase C 2 --- #2---500 kcmil 42.
Installation Information Table K. IAC Maintenance Bypass Power Cable Terminations (120/100 and 120/120 kVA 208V/208V) Terminal Function AC Input to MIS from UPS AC Input to Maintenance Bypass AC Input to Optional RIB AC Output from Optional RIB to UPS AC Output from Optional BIB to UPS Tightening Torque Nm (lb in) Type Screw 2 --- #2---500 kcmil 42.4 (375) 3/8″ Hex 2 --- #2---500 kcmil 42.4 (375) 3/8″ Hex Phase C 2 --- #2---500 kcmil 42.4 (375) 3/8″ Hex E6 Phase A 2 --- #2---500 kcmil 42.
Installation Information Table M. IAC 1+1 Parallel Redundant with Maintenance Bypass Power Cable Terminations (120/100, 120/120 160/100, 160/120, and 160/160 kVA 208V/208V) Terminal Function AC Input to MOB 1 from UPS AC Input to MOB 2 from UPS AC Input to Maintenance Bypass AC Output to Critical Load Neutral Ground Tightening Torque Nm (lb in) Type Screw 2 --- #2---500 kcmil 42.4 (375) 3/8″ Hex 2 --- #2---500 kcmil 42.4 (375) 3/8″ Hex Phase C 2 --- #2---500 kcmil 42.
Installation Information Table O. IAC 1+1 Parallel Redundant with Maintenance Bypass Power Cable Terminations (80/40, 80/50,80/60, and 80/80 kVA 208V/208V and 160/100, 160/120, and 160/160 kVA 480V/480V) Terminal Function AC Input to MOB 1 from UPS AC Input to MOB 2 from UPS AC Input to Maintenance Bypass AC Output to Critical Load Neutral Ground Size of Pressure Termination Type Screw Function MOB1–2 Phase A 1 --- 2/0---250 kcmil 1 --- 2/0---500 kcmil 31.1 (275) 31.
Installation Information Table P. IAC 1+1 Parallel Redundant with Maintenance Bypass Power Cable Terminations (40/40 kVA 208V/208V and 80/40, 80/50,80/60, and 80/80 kVA 480V/480V) Terminal Function AC Input to MOB 1 from UPS AC Input to MOB 2 from UPS AC Input to Maintenance Bypass AC Output to Critical Load Neutral Ground Tightening Torque Nm (lb in) Type Screw 1 --- #4---350 kcmil 20.3 (180) M4 Hex 1 --- #4---350 kcmil 20.3 (180) M4 Hex Phase C 1 --- #4---350 kcmil 20.
Installation Information 13. External IAC rectifier and bypass input overcurrent protection is not provided by this product, but is required by codes. Refer to Table D through Table F for wiring requirements. 14. Table R lists the maximum rating for rectifier input circuit breakers and Table S lists the maximum rating for bypass input circuit breakers. Table R.
Installation Information 15. The MIS and SLB breakers on the 80 kVA, 120 kVA, and 160 kVA IACs are adjustable trip breakers and are set to maximum at the factory. During installation these breakers must be adjusted for the site requirements using the dial on each breaker. The MIS and SLB breakers on the 40 kVA IAC are non-adjustable. 16. The continuous current (Ir) values for the corresponding lettered adjustment setting marked on the MIS and SLB breakers are listed in Table T. Table T.
Installation Information TOP ENTRY CONDUIT LANDING PLATE FOR AC INPUT, AC OUTPUT, AND INTERFACE CONNECTIONS. (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.) REMOVE DEBRIS SHIELD COVERING EXHAUST GRILL BEFORE OPERATING SYSTEM. TOP VIEW BOTTOM ENTRY CONDUIT LANDING PLATE FOR AC INPUT, AC OUTPUT, AND INTERFACE CONNECTIONS. (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.
Installation Information HANGER BRACKET LOCATIONS (SECURED WITH SCREWS) INSIDE PANELS LEFT SIDE VIEW RIGHT SIDE VIEW INTER-CABINET WIRING ACCESS KNOCKOUTS. REMOVE KNOCKOUTS, AS REQUIRED, TO ROUTE WIRES BETWEEN CABINETS. (INSTALL NYLON GROMMET AFTER REMOVAL OF KNOCKOUTS.) DESCRIPTION: CONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO: REVISION: SHEET: 164201590---5 A DATE: 2 of 2 040505 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
Installation Information NEUTRAL TERMINALS AC INPUT TO RIB FROM UTILITY (A, B, C) (SEE SHEET 10 of 22 FOR DETAILS) GROUND TERMINALS OPTIONAL RECTIFIER INPUT BREAKER (RIB) OPTIONAL BYPASS INPUT BREAKER (BIB) AC OUTPUT FROM RIB TO UPS RECTIFIER (A, B, C) (SEE SHEET 10 of 22 FOR DETAILS) AC OUTPUT FROM BIB TO UPS (A, B, C) (SEE SHEET 10 of 22 FOR DETAILS) AC INPUT FROM UPS (A, B, C) (SEE SHEET 9 of 22 FOR DETAILS) MAINTENANCE BYPASS SWITCH (MBP) MAINTENANCE ISOLATION SWITCH (MIS) AC INPUT TO BYPASS FRO
Installation Information NEUTRAL TERMINALS AC INPUT TO RIB FROM UTILITY (A, B, C) (SEE SHEET 11 of 22 FOR DETAILS) GROUND TERMINALS OPTIONAL BYPASS INPUT BREAKER (BIB) OPTIONAL RECTIFIER INPUT BREAKER (RIB) AC OUTPUT FROM BIB TO UPS (A, B, C) (SEE SHEET 11 of 22 FOR DETAILS) AC OUTPUT FROM RIB TO UPS RECTIFIER (A, B, C) (SEE SHEET 11 of 22 FOR DETAILS) AC INPUT FROM UPS (A, B, C) (SEE SHEET 9 of 22 FOR DETAILS) MAINTENANCE BYPASS SWITCH (MBP) MAINTENANCE ISOLATION SWITCH (MIS) AC INPUT TO BYPASS FR
Installation Information NEUTRAL TERMINALS AC OUTPUT TO CRITICAL LOAD WITHOUT SLB (A, B, C) (SEE SHEET 12 of 22 FOR DETAILS) GROUND TERMINALS MODULE OUTPUT BREAKER 1 (MOB 1) MODULE OUTPUT BREAKER 2 (MOB 2) AC INPUT FROM UPM 1 (A, B, C) (SEE SHEET 12 of 22 FOR DETAILS) AC INPUT FROM UPM 2 (A, B, C) (SEE SHEET 12 of 22 FOR DETAILS) OPTIONAL SYSTEM LOAD BREAKER (SLB) AC OUTPUT TO CRITICAL LOAD WITH SLB (A, B, C) (SEE SHEET 13 of 22 FOR DETAILS) GROUND TERMINALS 160/100, 160/120, AND 160/160 kVA 208V/208
Installation Information NEUTRAL TERMINALS GROUND TERMINALS MODULE OUTPUT BREAKER 1 (MOB 1) MODULE OUTPUT BREAKER 2 (MOB 2) AC INPUT FROM UPM 1 (A, B, C) (SEE SHEET 14 of 22 FOR DETAILS) AC INPUT FROM UPM 2 (A, B, C) (SEE SHEET 14 of 22 FOR DETAILS) MAINTENANCE ISOLATION SWITCH (MIS) MAINTENANCE BYPASS SWITCH (MBP) AC OUTPUT TO CRITICAL LOAD (A, B, C) (SEE SHEET 15 of 22 FOR DETAILS) AC INPUT TO BYPASS FROM UTILITY (A, B, C) (SEE SHEET 15 of 22 FOR DETAILS) GROUND TERMINALS 120/100 AND 120/120 kVA
Installation Information NEUTRAL TERMINALS GROUND TERMINALS MODULE OUTPUT BREAKER 1 (MOB 1) MODULE OUTPUT BREAKER 2 (MOB 2) AC INPUT FROM UPM 1 (A, B, C) (SEE SHEET 16 of 22 FOR DETAILS) AC INPUT FROM UPM 2 (A, B, C) (SEE SHEET 16 of 22 FOR DETAILS) MAINTENANCE ISOLATION SWITCH (MIS) MAINTENANCE BYPASS SWITCH (MBP) AC OUTPUT TO CRITICAL LOAD (A, B, C) (SEE SHEET 17 of 22 FOR DETAILS) AC INPUT TO BYPASS FROM UTILITY (A, B, C) (SEE SHEET 17 of 22 FOR DETAILS) GROUND TERMINALS 80/40, 80/50,80/60, AND
Installation Information NEUTRAL TERMINALS GROUND TERMINALS MODULE OUTPUT BREAKER 1 (MOB 1) MODULE OUTPUT BREAKER 2 (MOB 2) AC INPUT FROM UPM 1 (A, B, C) (SEE SHEET 18 of 22 FOR DETAILS) AC INPUT FROM UPM 2 (A, B, C) (SEE SHEET 18 of 22 FOR DETAILS) MAINTENANCE ISOLATION SWITCH (MIS) MAINTENANCE BYPASS SWITCH (MBP) AC INPUT TO BYPASS FROM UTILITY (A, B, C) (SEE SHEET 19 of 22 FOR DETAILS) AC OUTPUT TO CRITICAL LOAD (A, B, C) (SEE SHEET 19 of 22 FOR DETAILS) GROUND TERMINALS 120/100 AND 120/120 kVA
Installation Information NEUTRAL TERMINALS GROUND TERMINALS MODULE OUTPUT BREAKER 1 (MOB 1) MODULE OUTPUT BREAKER 2 (MOB 2) AC INPUT FROM UPM 1 (A, B, C) (SEE SHEET 18 of 22 FOR DETAILS) AC INPUT FROM UPM 2 (A, B, C) (SEE SHEET 18 of 22 FOR DETAILS) MAINTENANCE ISOLATION SWITCH (MIS) MAINTENANCE BYPASS SWITCH (MBP) AC INPUT TO BYPASS FROM UTILITY (A, B, C) (SEE SHEET 20 of 22 FOR DETAILS) AC OUTPUT TO CRITICAL LOAD (A, B, C) (SEE SHEET 20 of 22 FOR DETAILS) GROUND TERMINALS 40/40 kVA 208V/208V 80/
Installation Information NEUTRAL TERMINALS GROUND TERMINALS MODULE OUTPUT BREAKER 2 (MOB 2) MODULE OUTPUT BREAKER 1 (MOB 1) AC INPUT FROM UPM 2 (A, B, C) (SEE SHEET 21 of 22 FOR DETAILS) MAINTENANCE BYPASS SWITCH (MBP) AC INPUT FROM UPM 1 (A, B, C) (SEE SHEET 21 of 22 FOR DETAILS) MAINTENANCE ISOLATION SWITCH (MIS) AC INPUT TO BYPASS FROM UTILITY (A, B, C) (SEE SHEET 22 of 22 FOR DETAILS) AC OUTPUT TO CRITICAL LOAD (A, B, C) (SEE SHEET 22 of 22 FOR DETAILS) GROUND TERMINALS 40/40 kVA 480V/480V 1+1
Installation Information 120/100 AND 120/120 kVA 208V/208V 160/100, 160/120, AND 160/160 kVA 208V/208V MAINTENANCE BYPASS CONFIGURATION MIS AND MBP TERMINAL DETAIL PHASE A PHASE B AC INPUT FROM UPS PHASE C MIS AC OUTPUT TO CRITICAL LOAD PHASE A PHASE B PHASE C MBP AC INPUT TO BYPASS FROM UTILITY PHASE A PHASE B PHASE C DESCRIPTION: IAC POWER TERMINAL LOCATIONS DRAWING NO: 164201590---6 REVISION: A-42 B SHEET: DATE: 9 of 22 013106 EATON Powerware® 9390 IAC-B and IAC-T Installation and Oper
Installation Information 160/100 kVA, 160/120 kVA, AND 160/160 kVA 208V/208V MAINTENANCE BYPASS CONFIGURATION RIB AND BIB TERMINAL DETAIL PHASE A PHASE B AC INPUT TO RIB FROM UTILITY PHASE C RIB AC OUTPUT FROM RIB TO UPS RECTIFIER PHASE A PHASE B PHASE C BIB AC OUTPUT FROM BIB TO UPS PHASE A PHASE B PHASE C DESCRIPTION: IAC POWER TERMINAL LOCATIONS DRAWING NO: 164201590---6 REVISION: B SHEET: DATE: 10 of 22 013106 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 16
Installation Information 120/100 AND 120/120 kVA 208V/208V MAINTENANCE BYPASS CONFIGURATION BIB TERMINAL DETAIL PHASE A PHASE B AC INPUT TO RIB FROM UTILITY PHASE C RIB AC OUTPUT FROM RIB TO UPS RECTIFIER PHASE A PHASE B PHASE C BIB AC OUTPUT FROM BIB TO UPS PHASE A PHASE B PHASE C DESCRIPTION: IAC POWER TERMINAL LOCATIONS DRAWING NO: 164201590---6 REVISION: A-44 B SHEET: DATE: 11 of 22 013106 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerw
Installation Information 160/100, 160/120, AND 160/160 kVA 208V/208V 1+1 PARALLEL REDUNDANT CONFIGURATION MOB 1 AND MOB 2 TERMINAL DETAIL PHASE A PHASE B PHASE C AC OUTPUT TO CRITICAL LOAD WITHOUT SLB MOB 1 PHASE A AC INPUT FROM UPM 1 PHASE B PHASE C MOB 2 PHASE A AC INPUT FROM UPM 2 PHASE B PHASE C DESCRIPTION: IAC POWER TERMINAL LOCATIONS DRAWING NO: 164201590---6 REVISION: B SHEET: DATE: 12 of 22 013106 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 R
Installation Information 160/100, 160/120, AND 160/160 kVA 208V/208V 1+1 PARALLEL REDUNDANT CONFIGURATION SLB TERMINAL DETAIL SLB AC OUTPUT TO CRITICAL LOAD PHASE A PHASE B PHASE C DESCRIPTION: IAC POWER TERMINAL LOCATIONS DRAWING NO: 164201590---6 REVISION: A-46 B SHEET: DATE: 13 of 22 013106 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
Installation Information 120/100 AND 120/120 kVA 208V/208V 160/100 kVA, 160/120 kVA, AND 160/160 kVA 208V/208V 1+1 PARALLEL REDUNDANT CONFIGURATION WITH MAINTENANCE BYPASS MOB 1 AND MOB 2 TERMINAL DETAIL MOB 1 PHASE A AC INPUT FROM UPM 1 PHASE B PHASE C MOB 2 PHASE A AC INPUT FROM UPM 2 PHASE B PHASE C DESCRIPTION: IAC POWER TERMINAL LOCATIONS DRAWING NO: 164201590---6 REVISION: B SHEET: DATE: 14 of 22 013106 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 16420159
Installation Information 120/100 AND 120/120 kVA 208V/208V 160/100 kVA, 160/120 kVA, AND 160/160 kVA 208V/208V 1+1 PARALLEL REDUNDANT CONFIGURATION WITH MAINTENANCE BYPASS MIS AND MBP TERMINAL DETAIL MIS AC OUTPUT TO CRITICAL LOAD PHASE A PHASE B PHASE C MBP PHASE A AC INPUT TO BYPASS FROM UTILITY PHASE B PHASE C DESCRIPTION: IAC POWER TERMINAL LOCATIONS DRAWING NO: 164201590---6 REVISION: A-48 B SHEET: DATE: 15 of 22 013106 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation M
Installation Information 80/40, 80/50, 80/60, AND 80/80 kVA 208V/208V 160/100 kVA, 160/120 kVA, AND 160/160 kVA 480V/480V 1+1 PARALLEL REDUNDANT CONFIGURATION WITH MAINTENANCE BYPASS MOB 1 AND MOB 2 TERMINAL DETAIL MOB 1 PHASE A AC INPUT FROM UPM 1 PHASE B PHASE C MOB 2 PHASE A AC INPUT FROM UPM 2 PHASE B PHASE C DESCRIPTION: IAC POWER TERMINAL LOCATIONS DRAWING NO: 164201590---6 REVISION: B SHEET: DATE: 16 of 22 013106 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual
Installation Information 80/40, 80/50, 80/60, AND 80/80 kVA 208V/208V 160/100 kVA, 160/120 kVA, AND 160/160 kVA 480V/480V 1+1 PARALLEL REDUNDANT CONFIGURATION WITH MAINTENANCE BYPASS MIS AND MBP TERMINAL DETAIL MIS AC OUTPUT TO CRITICAL LOAD PHASE A PHASE B PHASE C MBP AC INPUT TO BYPASS FROM UTILITY PHASE A PHASE B PHASE C DESCRIPTION: IAC POWER TERMINAL LOCATIONS DRAWING NO: 164201590---6 REVISION: A-50 B SHEET: DATE: 17 of 22 013106 EATON Powerware® 9390 IAC-B and IAC-T Installation and
Installation Information 40/40 kVA 208V/208V 80/40, 80/50, 80/60, AND 80/80 kVA 480V/480V 120/100 AND 120/120 kVA 480V/480V 1+1 PARALLEL REDUNDANT CONFIGURATION WITH MAINTENANCE BYPASS MOB 1 AND MOB 2 TERMINAL DETAIL MOB 1 PHASE A AC INPUT FROM UPM 1 PHASE B PHASE C MOB 2 PHASE A AC INPUT FROM UPM 2 PHASE B PHASE C DESCRIPTION: IAC POWER TERMINAL LOCATIONS DRAWING NO: 164201590---6 REVISION: B SHEET: DATE: 18 of 22 013106 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manu
Installation Information 120/100 AND 120/120 kVA 480V/480V 1+1 PARALLEL REDUNDANT CONFIGURATION WITH MAINTENANCE BYPASS OUTPUT AND MBP TERMINAL DETAIL OUTPUT TERMINAL BLOCK AC OUTPUT TO CRITICAL LOAD PHASE A PHASE B PHASE C MBP AC INPUT TO BYPASS FROM UTILITY PHASE A PHASE B PHASE C DESCRIPTION: IAC POWER TERMINAL LOCATIONS DRAWING NO: 164201590---6 REVISION: A-52 B SHEET: DATE: 19 of 22 013106 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerw
Installation Information 40/40 kVA 208V/208V 80/40, 80/50, 80/60, AND 80/80 kVA 480V/480V 1+1 PARALLEL REDUNDANT CONFIGURATION WITH MAINTENANCE BYPASS OUTPUT AND MBP TERMINAL DETAIL OUTPUT TERMINAL BLOCK AC OUTPUT TO CRITICAL LOAD PHASE A PHASE B PHASE C MBP AC INPUT TO BYPASS FROM UTILITY PHASE A PHASE B PHASE C DESCRIPTION: IAC POWER TERMINAL LOCATIONS DRAWING NO: 164201590---6 REVISION: B SHEET: DATE: 20 of 22 013106 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual
Installation Information 40/40 kVA 480V/480V 1+1 PARALLEL REDUNDANT CONFIGURATION WITH MAINTENANCE BYPASS MOB 1 AND MOB 2 TERMINAL DETAIL MOB 1 PHASE A AC INPUT FROM UPM 1 PHASE B PHASE C MOB 2 PHASE A AC INPUT FROM UPM 2 PHASE B PHASE C DESCRIPTION: IAC POWER TERMINAL LOCATIONS DRAWING NO: 164201590---6 REVISION: A-54 B SHEET: DATE: 21 of 22 013106 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
Installation Information 40/40 kVA 480V/480V 1+1 PARALLEL REDUNDANT CONFIGURATION WITH MAINTENANCE BYPASS OUTPUT AND MBP TERMINAL DETAIL OUTPUT TERMINAL BLOCK AC OUTPUT TO CRITICAL LOAD PHASE A PHASE B PHASE C MBP AC INPUT TO BYPASS FROM UTILITY PHASE A PHASE B PHASE C DESCRIPTION: IAC POWER TERMINAL LOCATIONS DRAWING NO: 164201590---6 REVISION: B SHEET: DATE: 22 of 22 013106 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
Installation Information 1. Use Class 1 wiring methods (as defined by the NEC) for control wiring. The wire should be rated at 600 volts, 1A minimum and 12 AWG maximum. Use twisted–pair wires for each input and common. All control wiring is customer-provided. 2. When installing aux contact control wiring to the IAC interface terminals for standalone installations, conduit must be installed between the UPS cabinet and the IAC. Install the control wiring in separate conduit from the power wiring. 3.
Installation Information 6. Refer to Table W, the following sheets of this drawing, and to Chapter 3 for customer interface and control wiring for parallel redundant with maintenance bypass configuration Table W. TB1 Terminals for 1+1 Parallel Redundant Configuration with Maintenance Bypass IAC Terminal Name Description TB1 1 MBP Aux Contact NO Contacts used to indicate whether IAC MBP is closed. Contacts are closed when MBP is closed.
Installation Information TERMINAL LOCATIONS TERMINAL TB1 NOTE: Metal shields covering wiring terminals must be removed or opened to gain access to terminals. DESCRIPTION: DRAWING NO: REVISION: A-58 A INTERFACE AND CONTROL WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS SHEET: 164201590---7 DATE: 3 of 7 040505 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
Installation Information IAC TERMINAL TB1 1 MBP AUX CONTACT NO MBP AUX CONTACT COMMON MOB 1 AUX 1 CONTACT NC MOB 1 AUX 1 CONTACT COMMON MOB 1 AUX 2 CONTACT NO TB1 MOB 1 AUX 2 CONTACT COMMON MOB 2 AUX 1 CONTACT NC MOB 2 AUX 1 CONTACT COMMON MOB 2 AUX 2 CONTACT NO MOB 2 AUX 2 CONTACT COMMON 10 NOTE: 1. Alarms display as Building Alarm 1 and Building Alarm 2 on the UPS Control Panel Display Screen, unless the alarms are programmed to display the alarm functional name. 2.
Installation Information MAINTENANCE BYPASS CONFIGURATION MAINTENANCE BYPASS MONITORING WIRING Maintenance Bypass Monitoring Wiring Terminations From To UPS TB1–9 (Bldg Alm 1) IAC TB1–1 (MBP Aux NO) UPS TB1–10 (Bldg Alm Common) IAC TB1–2 (MBP Aux Common) TWISTED PAIR TB1 TB1 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 UPS BUILDING ALARM #1. PROGRAM FOR MAINTENANCE BYPASS SWITCH CLOSED.
Installation Information BackUp Control (Pull Chain) Wiring Terminations From To UPM 1 TB2–1 (Bldg Alm 2) IAC TB1–5 (MOB 1 Aux 2 NO) UPM 2 TB2–1 (Bldg Alm 2) IAC TB1–9 (MOB 2 Aux 2 NO) UPM 1 TB2–2 (Bldg Alm Rtn) UPM 2 TB2–4 (On Bypass Common) IAC TB1–6 (MOB 1 Aux 2 Common) IAC TB1–10 (MOB 2 Aux 2 Common) UPM 1 TB2–1 (Bldg Alm 2) UPM 1 TB2–3 (Byp) UPM 1 TB2–2 (Bldg Alm 2 Rtn) UPM 1 TB2–4 (Byp Common) UPM 2 TB2–1 (Bldg Alm 2) UPM 2 TB2–3 (Byp) UPM 2 TB2–2 (Bldg Alm 2 Rtn) UPM 2 TB2–4 (Byp Common) TB1 TB1
Installation Information Maintenance Bypass and MOB Monitoring Wiring Terminations From To UPM 1 TB1–1 (Build Alm 1) IAC TB1–1 (MBP Aux NO) UPM 1 TB1–3 (Build Alm Common) IAC TB1–2 (MBP Aux Common) UPM 2 TB1–1 (Build Alm 1) IAC TB1–1 (MBP Aux NO) UPM 2 TB1–3 (Build Alm Common) IAC TB1–2 (MBP Aux Common) UPM 1 Can Bridge Card J3–1 (Build Alm) IAC TB1–3 (MOB 1 Aux 1 NO) UPM 1 Can Bridge Card J3–2 (Build Alm Common) IAC TB1–4 (MOB 1 Aux 1 Common) UPM 2 Can Bridge Card J3–1 (Build Alm) IAC TB1–7 (MOB 2 Aux 1 N
Installation Information FRONT VIEW Dimensions are in millimeters [inches] RIGHT SIDE VIEW DESCRIPTION: IAC DIMENSIONS DRAWING NO: 164201590---8 REVISION: A SHEET: DATE: 1 of 2 040505 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
Installation Information TOP VIEW BOTTOM VIEW (OPTIONAL FLOOR MOUNTING SHOWN) Dimensions are in millimeters [inches] A-64 DESCRIPTION: IAC DIMENSIONS DRAWING NO: 164201590---8 REVISION: A SHEET: DATE: 2 of 2 040505 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
Warranty LIMITED FACTORY WARRANTY FOR THREE-PHASE POWERWARE® PRODUCTS WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Electrical Inc., a Delaware Corporation (“Eaton”). LIMITED WARRANTY: This limited warranty (this “Warranty”) applies only to the original end-user (the “End-User”) of the Powerware Three-Phase UPS Products (the “Product”) and cannot be transferred. This Warranty applies even in the event that the Product is initially sold by Eaton for resale to an End-User.
Warranty This page intentionally left blank. W-2 EATON Powerware® 9390 IAC-B and IAC-T Installation and Operation Manual S 164201590 Rev C powerware.
*164201590C* 164201590 C
