Powerware Series ® ® Eaton BladeUPS External Battery Interconnect User's Guide
Eaton, Powerware, Advanced Battery Management, and BladeUPS are registered trademarks of Eaton Corporation or its subsidiaries and affiliates. Phillips is a registered trademark of Phillips Screw Company. All other trademarks are properties of their respective companies. ECopyright 2009–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives: S Harmonized Standards: IEC 61000-3-12 S EU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage limits 93/68/EEC, Amending Directive 73/23/EEC 89/336/EEC, Council Directive relating to electromagnetic compatibility 92/31/EEC, Amending Directive 89/336/EEC relating to EMC The EC Declaration of Conformity is available upon
Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Observe the warning associated with the electric shock symbol. CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions. This symbol indicates that you should not discard the UPS or the UPS batteries in the trash.
Table of Contents 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2 Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Customer-Supplied External Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS 6 Eaton® BladeUPS® External Battery Interconnect User's Guide S 164201794 Rev 3 www.eaton.
Chapter 1 Introduction The Eaton® BladeUPS® 12i uninterruptible power system (UPS) is compatible with a customer-supplied external battery only when used with the External Battery Interconnect. This arrangement of customer-supplied external battery and External Battery Interconnect is not for use with the BladeUPS 12 module. The addition of customer-supplied external batteries can extend battery runtime to one hour.
INTRODUCTION Note the following guidelines when configuring a BladeUPS 12i module with a customer-supplied external battery and External Battery Interconnect. S Connect the External Battery Interconnect plug directly to the BladeUPS 12i module. Because there is a single UPS battery connector on the rear panel of the BladeUPS 12i module, you cannot use a combination of customer-supplied external batteries and Eaton-supplied Extended Battery Modules (EBMs) with the same BladeUPS 12i module.
Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference. DANGER The UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.
SAFETY WARNINGS Belangrijke Veiligheidsinstructies BELANGRIJKE VEILIGHEIDSINSTRUCTIES BEWAAR DEZE INSTRUCTIES Deze handleiding bevat belangrijke instructies die u dient te volgen tijdens de installatie en het onderhoud van de UPS en de accu's. Lees alle instructies voordat u de apparatuur in bedrijf neemt en bewaar deze handleiding als naslagwerk. GEVAAR Deze UPS bevat LEVENSGEVAARLIJKE ELEKTRISCHE SPANNING.
SAFETY WARNINGS Consignes de sécurité CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d'installation et de maintenance des batteries et de l'onduleur. Veuillez consulter entièrement ces instructions avant de faire fonctionner l'équipement et conserver ce manuel afin de pouvoir vous y reporter ultérieurement. DANGER! Cet onduleur contient des TENSIONS MORTELLES.
SAFETY WARNINGS Avvisi di sicurezza IMPORTANTI ISTRUZIONI DI SICUREZZA CONSERVARE QUESTE ISTRUZIONI Il presente manuale contiene importanti istruzioni da seguire durante l'installazione e la manutenzione dell'UPS e delle batterie. Leggere integralmente le istruzioni prima di utilizzare l'apparecchiatura e conservare il presente manuale per futuro riferimento. PERICOLO La TENSIONE contenuta in questo gruppo statico di continuità è LETALE.
SAFETY WARNINGS Regulamentos de Segurança INSTRUÇÕES DE SEGURANÇA IMPORTANTES GUARDE ESTAS INSTRUÇÕES Este manual contém instruções importantes que devem ser seguidas durante a instalação e manutenção do no-break e das baterias. Leia todas as instruções antes de operar o equipamento e guarde este manual para consultá-lo futuramente. CUIDADO A UPS contém VOLTAGEM MORTAL. Todos os reparos e assistência técnica devem ser executados SOMENTE POR PESSOAL DA ASSISTÊNCIA TÉCNICA AUTORIZADO.
SAFETY WARNINGS Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES Este manual contiene instrucciones importantes que debe seguir durante la instalación y el mantenimiento del SIE y de las baterías. Por favor, lea todas las instrucciones antes de poner en funcionamiento el equipo y guarde este manual para referencia en el futuro. PELIGRO Este SIE contiene VOLTAJES MORTALES.
Chapter 3 Installation This section explains: S Customer-supplied external battery S Required tools S Choosing a mounting option S Attaching the mounting bracket S Attaching the External Battery Interconnect S Wiring the External Battery Interconnect S Connecting the External Battery Interconnect to the Eaton BladeUPS 12i Customer-Supplied External Battery When configuring a BladeUPS 12i module with external batteries, use either Eaton-supplied EBMs only or customer-supplied external batteries only.
INSTALLATION Choosing a Mounting Option The mounting bracket has five pairs of mounting holes (see Figure 2): S Two pairs of mounting holes for attaching the assembly to the vertical rail (determines the left-to-right offset when facing the back of the rack) S Three pairs of mounting holes for attaching the mounting bracket to the External Battery Interconnect (determines front-to-back offset when facing the back of the rack) Attach to External Battery Interconnect Attach to Vertical Rail Figure 2.
INSTALLATION NOTE These procedures describe installation from the perspective of facing the rear of the rack. However, the External Battery Interconnect is designed to be attached to the vertical rail at the right-rear of the rack, as shown in Figure 3. Use this figure to locate the proper rail for attaching the External Battery Interconnect. Attach External Battery Interconnect to this Rail Rack Rear Figure 3.
INSTALLATION Attaching the Mounting Bracket to the Vertical Rail The left-to-right orientation is controlled by the short flange on the mounting bracket. This flange attaches to the vertical rail. Although there are only two pairs of mounting holes on the short flange, there are four left-to-right options by flipping the mounting bracket with the flange facing left or right. To attach the mounting bracket to the vertical rail: 1.
INSTALLATION 3. Insert two M5 hex head bolts (supplied) through the flat washers (supplied) and mounting holes in the short flange and the holes in the vertical rail (see Figure 5). Figure 5. Insert M5 Hex Head Bolts (Far-Left Position Shown) 4. Secure the mounting bracket to the vertical rail using two M5 flat washers (supplied) and two M5 hex nuts with captured star washers (supplied). See Figure 6. Figure 6. Secure Mounting Bracket to Rail 5.
INSTALLATION Attaching the External Battery Interconnect to the Mounting Bracket The front-to-back orientation is controlled by the long flange on the mounting bracket. This flange attaches to the External Battery Interconnect. To attach the External Battery Interconnect to the mounting bracket: 1. Determine the front-to-back position and select the appropriate mounting holes on the long flange (see Figure 7). Front Back Middle Figure 7. Positioning, Front-to-Back 2.
INSTALLATION Figure 8. Remove M4 Hex Nuts with Captured Star Washers 3. With the External Battery Interconnect facing to the right, insert the threaded studs through the desired holes in the long flange of the mounting bracket (see Figure 9). Figure 9. Insert Threaded Studs (Back Position Shown) 4.
INSTALLATION Figure 10. External Battery Interconnect Secured to Mounting Bracket 5. Continue to the following section, “Wiring the External Battery Interconnect.” Wiring the External Battery Interconnect NOTE Eaton recommends that the external batteries be supplied with overcurrent protection and a disconnect device at their source. If this protection is not provided, do not connect the wiring to the external battery source until all other wiring is complete.
INSTALLATION 4. Remove the three Phillips screws to obtain access to the customer landing section (see Figure 11). Breaker Figure 11. Access Customer Landing Section with Breaker Open (OFF) 5. Remove the protective cover from the front of the External Battery Interconnect. Eaton® BladeUPS® External Battery Interconnect User's Guide S 164201794 Rev 3 www.eaton.
INSTALLATION 6. Land the wires from the customer-supplied external battery at the three landing sites—ground, positive, and negative (see Figure 12). Use 90°C copper conductors only. The positive and negative terminals accept 50–2.5 mm2 (2/0–14 AWG) wire. The ground terminal accepts 16–2.5 mm2 (6–14 AWG) wire. Connect the opposite end of the ground connection to the frame of the external battery supply. 7. Torque the slotted screws of the wire terminals as follows: Positive and negative: 61.
INSTALLATION 8. Replace the protective cover. See Figure 13 for an example of three External Battery Interconnect devices assembled and attached to the rack. Figure 13. External Battery Interconnect Devices Attached CAUTION Do not connect the External Battery Interconnect to the BladeUPS module at this time. 9. Continue to the following section, “Connecting the External Battery Interconnect to the BladeUPS 12i Module.” Eaton® BladeUPS® External Battery Interconnect User's Guide S 164201794 Rev 3 www.
INSTALLATION Connecting the External Battery Interconnect to the BladeUPS 12i Module NOTE Refer to the user's guide for the BladeUPS module to configure the UPS for external batteries before connecting the External Battery Interconnect. To connect the External Battery Interconnect to the BladeUPS module: 1. Verify that the External Battery Interconnect breaker is open (OFF), as shown in Figure 14. Breaker Figure 14. External Battery Interconnect with Breaker Open (OFF) 2.
INSTALLATION Battery Breaker UPS Battery Connector Figure 15. BladeUPS Module Rear Panel 3. Connect the External Battery Interconnect to the UPS Battery Connector on the BladeUPS module. 4. Close the disconnect device at the external battery source, if present. 5. Close the External Battery Interconnect breaker (ON), as shown in Figure 16. Breaker Figure 16. External Battery Interconnect with Breaker Closed (ON) 6. Close the BladeUPS battery breaker ( | ) (see Figure 15).
INSTALLATION 28 Eaton® BladeUPS® External Battery Interconnect User's Guide S 164201794 Rev 3 www.eaton.
Chapter 4 Specifications Model Specifications This section provides the following External Battery Interconnect specifications: S Dimensions and weight S Electrical input and output S Environmental and safety This section also provides customer-supplied external battery specifications. Table 1. Dimensions and Weight Dimensions (WxDxH) Weight 6.67 8.89 19.05 cm 2.63” 3.5” 7.5” 1.45 kg (3.2 lb) Table 2.
SPECIFICATIONS Table 4. Environmental and Safety Operating Temperature 0°C to 40°C (32°F to 104°F) Transit/Storage Temperature -25°C to 55°C (-13°F to 131°F) Relative Humidity 5–95% noncondensing Operating Altitude Up to 3,000 meters (0–9843 ft) above sea level without derating Safety Conformance UL 1778 4th Edition, IEC/EN 62040-1-1 Agency Markings cULus, CE Table 5.
SPECIFICATIONS Figure 17. Average Discharge Times (in Minutes) with a Wye Connected, Constant Power, and Linear Load Eaton® BladeUPS® External Battery Interconnect User's Guide S 164201794 Rev 3 www.eaton.
SPECIFICATIONS 32 Eaton® BladeUPS® External Battery Interconnect User's Guide S 164201794 Rev 3 www.eaton.
Chapter 5 Warranty Limited Warranty Eaton® UPS Model: BladeUPS® (Global) WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Corporation, an Ohio Corporation (“Eaton”). LIMITED WARRANTY: This limited warranty (this “Warranty”) applies only to the original Purchaser (the “End-User”) of any Eaton BladeUPS Products (individually and collectively, the “Product”) purchased and registered with Eaton and cannot be transferred.
WARRANTY WHAT THIS LIMITED WARRANTY DOES NOT COVER: This Warranty does not cover any defects or damages caused by: (a) failure to properly store the Product before installation, including the charge of batteries no later than the date indicated on the packaging; (b) shipping and delivery of the Product if shipping is FOB Factory; (c) damage caused by fire, flood, lightning, vandalism, acts of God, End-User's neglect, misuse, misapplication, incorrect connection, or external damage, or that has been subject
WARRANTY OTHER LIMITATIONS: Eaton’s obligations under this Warranty are expressly conditioned upon receipt by Eaton of all payments due from End-User (including interest charges, if any). During such time as Eaton has not received payment of any amount due to it for the Product, in accordance with the contract terms under which the Product is sold, Eaton shall have no obligation under this Warranty.
WARRANTY 36 Eaton® BladeUPS® External Battery Interconnect User's Guide S 164201794 Rev 3 www.eaton.
