Powerware Series ® ® Eaton PowerPass Distribution Module User's Guide For use with Eaton 9130 UPS (2500/3000 VA) Models
Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives: S Harmonized Standards: EN 50091-1-1 and EN 50091-2; IEC 60950 Third Edition S EU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage limits 93/68/EEC, Amending Directive 73/23/EEC 89/336/EEC, Council Directive relating to electromagnetic compatibility 92/31/EEC, Amending Directive 89/336/EEC relating to EMC The EC Decla
Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the associated warning should be observed. CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions. This symbol indicates that you should not discard the UPS or the UPS batteries in the trash.
Table of Contents 1 2 3 4 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Inspecting the Equipment . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS ii Eaton® PowerPass® Distribution Module (2500/3000 VA) User's Guide S 164201798 Rev 2 www.eaton.
Chapter 1 Introduction The PowerPass® Distribution Module (PDM) is designed to operate with a 2500/3000 VA Eaton 9130 uninterruptible power system (UPS) and allows you to: S Replace or upgrade the UPS without losing power to your equipment (see “Using Maintenance Bypass” on page 27). S Provide surge protection if the UPS is not present. S Provide extra surge protection when the UPS is present.
INTRODUCTION Sikkerhedsanvisninger VIGTIGE SIKKERHEDSANVISNINGER GEM DISSE ANVISNINGER Denne manual indeholder vigtige instruktioner, som skal følges under installation og vedligeholdelse af UPS'en og batterierne. Læs venligst alle instruktioner inden betjening af udstyret og gem denne manual mhp. fremtidige opslag. FARE Denne UPS indeholder LIVSFARLIG HØJSPÆNDING. Alle reparationer og vedligeholdelse bør kun udføres af en AUTORISERET SERVICETEKNIKER.
INTRODUCTION Belangrijke Veiligheidsinstructies BELANGRIJKE VEILIGHEIDSINSTRUCTIES BEWAAR DEZE INSTRUCTIES Deze handleiding bevat belangrijke instructies die u dient te volgen tijdens de installatie en het onderhoud van de UPS en de accu's. Lees alle instructies voordat u de apparatuur in bedrijf neemt en bewaar deze handleiding als naslagwerk. GEVAAR Deze UPS bevat LEVENSGEVAARLIJKE ELEKTRISCHE SPANNING. Alle reparaties en onderhoud dienen UITSLUITEND DOOR ERKEND SERVICEPERSONEEL te worden uitgevoerd.
INTRODUCTION Tarkeita Turvaohjeita TÄRKEITÄ TURVAOHJEITA - SUOMI SÄILYTÄ NÄMÄ OHJEET Tämä käyttöohje sisältää tärkeitä ohjeita, joita on noudatettava UPS-virtalähteen ja akkujen asennuksen ja huollon yhteydessä. Lue kaikki ohjeet ennen laitteiston käyttöä ja säilytä ohje myöhempää tarvetta varten. VAARA Tämä UPS sisältää HENGENVAARALLISIA JÄNNITTEITÄ. Kaikki korjaukset ja huollot on jätettävä VAIN VALTUUTETUN HUOLTOHENKILÖN TOIMEKSI. UPS ei sisällä MITÄÄN KÄYTTÄJÄN HUOLLETTAVIA OSIA.
INTRODUCTION AVERTISSEMENT! S Pour réduire les risques d'incendie et de décharge électrique, installer l'onduleur uniquement à l'intérieur, dans un lieu dépourvu de matériaux conducteurs, où la température et l'humidité ambiantes sont contrôlées. La température ambiante ne doit pas dépasser 40 °C. Ne pas utiliser à proximité d'eau ou dans une atmosphère excessivement humide (95 % maximum).
INTRODUCTION Avvisi di sicurezza IMPORTANTI ISTRUZIONI DI SICUREZZA CONSERVARE QUESTE ISTRUZIONI Il presente manuale contiene importanti istruzioni da seguire durante l'installazione e la manutenzione dell'UPS e delle batterie. Leggere integralmente le istruzioni prima di utilizzare l'apparecchiatura e conservare il presente manuale per futuro riferimento. PERICOLO La TENSIONE contenuta in questo gruppo statico di continuità è LETALE.
INTRODUCTION Viktig Sikkerhetsinformasion VIKTIGE SIKKERHETSINSTRUKSJONER GJEM DISSE INSTRUKSJONENE Denne håndboken inneholder viktige instruksjoner som du bør overholde ved montering og vedlikehold av UPS-enheten og batteriene. Les alle instruksjoner før utstyret tas i bruk, og gjem håndboken til fremtidig referanse. FARLIG Denne UPS'en inneholder LIVSFARLIGE SPENNINGER. All reparasjon og service må kun utføres av AUTORISERT SERVICEPERSONALE. BRUKERE KAN IKKE UTFØRE SERVICE PÅ NOEN AV DELENE i UPS'en.
INTRODUCTION Regulamentos de Segurança INSTRUÇÕES DE SEGURANÇA IMPORTANTES GUARDE ESTAS INSTRUÇÕES Este manual contém instruções importantes que devem ser seguidas durante a instalação e manutenção do no-break e das baterias. Leia todas as instruções antes de operar o equipamento e guarde este manual para consultá-lo futuramente. CUIDADO A UPS contém VOLTAGEM MORTAL. Todos os reparos e assistência técnica devem ser executados SOMENTE POR PESSOAL DA ASSISTÊNCIA TÉCNICA AUTORIZADO.
INTRODUCTION ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ S Äëÿ ñíèæåíèÿ îïàñíîñòè ïîæàðà èëè ïîðàæåíèÿ ýëåêòðè÷åñêèì òîêîì óñòàíàâëèâàéòå ÈÁÏ â çàêðûòîì ïîìåùåíèè ñ êîíòðîëèðóåìûìè òåìïåðàòóðîé è âëàæíîñòüþ, â êîòîðîì îòñóòñòâóþò ïðîâîäÿùèå çàãðÿçíÿþùèå âåùåñòâà. Òåìïåðàòóðà îêðóæàþùåãî âîçäóõà íå äîëæíà ïðåâûøàòü 40°Ñ. Íå ýêñïëóàòèðóéòå óñòðîéñòâî îêîëî âîäû èëè â ìåñòàõ ñ ïîâûøåííîé âëàæíîñòüþ (ìàêñ. 95%).
INTRODUCTION Säkerhetsföreskrifter VIKTIGA SÄKERHETSFÖRESKRIFTER SPARA DESSA FÖRESKRIFTER Den här anvisningen innehåller viktiga instruktioner som du ska följa under installation och underhåll av UPS-enheten och batterierna. Läs alla instruktioner innan du använder utrustningen och spara den här anvisningen för framtida referens. FARA Denna UPS-enhet innehåller LIVSFARLIG SPÄNNING. ENDAST AUKTORISERAD SERVICEPERSONAL får utföra reparationer eller service.
Chapter 2 Installation This chapter describes: S Equipment inspection S Rackmount setup S Low-voltage and high-voltage installation for plug-receptacle and hardwired models S Rear panels S Load segments Inspecting the Equipment If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage. If you discover damage after acceptance, file a claim for concealed damage.
INSTALLATION 3. Unplug the UPS from the power outlet. 4. 208V or 230V UPS models only. Disconnect the power cord from the UPS input connector. 5. Disconnect the power cord(s) between the protected equipment and the UPS. Rackmount Setup The PDM can be installed in 19-inch racks and needs only 2U of valuable rack space. CAUTION The PDM1 models are heavy (see page 29). A minimum of two people are required to lift the PDM1 model into the rack.
INSTALLATION M5 Screws and Washers (8 places) Front of Rack Figure 1. Securing the Rails 5. Repeat Steps 3 and 4 for the other rail. 6. Place the PDM on a flat, stable surface with the front of the PDM facing toward you. 7. Attach the provided mounting handles to the mounting brackets and secure with the provided screws (see Figure 2). 8. Align the mounting brackets with the screw holes on the side of the cabinet and secure with four M4 screws on each side.
INSTALLATION M5 Washers and Screws Figure 3. Securing the Front of the Cabinet 11. For plug-receptacle models, continue to “Low-Voltage PDM Installation” on page 14 or “High-Voltage PDM Installation” on page 16. For hardwired models, continue to “PDM Hardwired Installation” on page 20. PDM UPS Figure 4. Rackmount UPS with PDM Plug-Receptacle Installation Low-Voltage PDM Installation To install the PDM2-LV-US-P1 (EPPDML3000R-2U-4) model: 14 1.
INSTALLATION 3. Plug the provided UPS cord (L5-30P) into the UPS-output connector on the PDM rear panel. UPS-Input Connector UPS-Output Connector Bypass Switch PDM Power Cord Output Receptacles (six 5-20R) PDM UPS UPS Power Cord UPS Cord (L5-30P) Figure 5. Typical Low-Voltage Installation [PDM2-LV-US-P1 (EPPDML3000R-2U-4) Shown] 4. Plug the equipment to be protected into the PDM output receptacles. Distribute the load evenly between the rows of receptacles.
INSTALLATION High-Voltage PDM Installation To install the PDM1-HV-US-P1 (EPPDMG3000R-2U-2), PDM1-HV-US-P2 (EPPDMG3000R-2U-1), and PDM2-HV-EU-P2 (EPPDMG3000R-2U-3) models: 1. Verify that the Bypass switch on the PDM is in the NORMAL position (see Figure 6). 2. PDM1 models only.
INSTALLATION 5. Plug the attached PDM-to-UPS cord into the input connector on the UPS rear panel. 6. Plug the equipment to be protected into the PDM output receptacles. Distribute the load evenly between the rows of receptacles. NOTE DO NOT protect laser printers with the UPS because of the exceptionally high power requirements of the heating elements. 7. Using the UPS power cord removed in Step 3, plug the cord into the PDM input connector. 8.
INSTALLATION Bypass Switch Input Connector Voltage Selector Switch Output Receptacle (L14-30R) UPS-Output Connector Output Receptacles (six 5-20R) Circuit Breaker PDM-to-UPS Cord P1 Figure 8. PDM1-HV-US-P1 (EPPDMG3000R-2U-2) Bypass Switch Voltage Selector Switch UPS-Output Connector Input Connector Output Receptacle (L5-30R) Output Receptacles (six 5-20R) Two 20A Fuses PDM-to-UPS Cord Figure 9.
INSTALLATION Input Connector Bypass Switch Output Receptacles (two 16A, IEC 320-C19) UPS-Output Connector PDM-to-UPS Cord Figure 10. PDM2-HV-EU-P2 (EPPDMG3000R-2U-3) Eaton® PowerPass® Distribution Module (2500/3000 VA) User's Guide S 164201798 Rev 2 www.eaton.
INSTALLATION Hardwired Installation Low-Voltage and High-Voltage PDM Installation WARNING Only qualified service personnel (such as a licensed electrician) should perform the electrical installation. Risk of electrical shock. CAUTION S For PDM models with hardwired outputs, overcurrent protection for the output AC circuit(s) is to be provided by others. S For PDM models with hardwired outputs, suitably rated disconnect switches for the output AC circuit(s) are to be provided by others.
INSTALLATION To hardwire the PDM1-HV-US-HW (EPPDMG3000R-2U-HW) and PDM2-LV-US-HW (EPPDML3000R-2U-HW) models: 1. Switch off utility power at the distribution point where the PDM will be connected. Be absolutely sure there is no power. 2. Verify that the Bypass switch on the PDM is in the NORMAL position (see Figure 11 or Figure 12). 3. PDM1-HV-US-HW (EPPDMG3000R-2U-HW).
INSTALLATION 4. PDM2-LV-US-HW (EPPDML3000R-2U-HW). Plug the UPS power cord into the UPS-input connector on the PDM rear panel. Using the cord provided in the accessory kit, plug the UPS 5-30 output receptacle into the UPS-output connector on the PDM rear panel UPS-Output Connector Bypass Switch UPS-Input Connector PDM UPS Input and Output Wiring UPS Power Cord UPS 5-30 Output Receptacle Figure 12. Typical Low-Voltage Hardwired Installation [PDM2-LV-US-HW (EPPDML3000R-2U-HW) Shown] 5.
INSTALLATION 7. Pull the wires through the conduit, leaving approximately 0.5m (2 ft) of exposed wire. Attach a flexible metal fitting to the end of the conduit. 8. Insert the conduit through the wiring access entry and attach the conduit fitting to the panel. Strip 1.5 cm (0.5”) of insulation from the end of each incoming wire. 9. Connect the input and ground wires to the terminal block according to Figure 14 and Table 1. 10.
INSTALLATION Table 1. PDM Wiring Specifications UPS Model PDM1-HV-US-HW (EPPDMG3000R-2U-HW) Wire Function Input Output PDM2-LV-US-HW (EPPDML3000R-2U-HW) Input Output Terminal Position L1 2 L2 3 Ground 1 L1 5 L2 4 Neutral 6 Ground 7 L1 2 Neutral 3 Ground 1 L1 5 Not Used 4 Neutral 6 Ground 7 Terminal Wire Size Rating* Tightening Torque 2.0–13.3 mm2 (14–6 AWG) 2.0 Nm (16 lb in) 2.0–13.3 mm2 (14–6 AWG) 2.0 Nm (16 lb in) 2.0–13.3 mm2 (14–6 AWG) 2.0 Nm (16 lb in) 2.
INSTALLATION 11. PDM1-HV-US-HW (EPPDMG3000R-2U-HW). Select the input voltage (208V or 240V) using the Voltage Selector switch according to the utility voltage: S Utility voltage 200–208V: select 208V S Utility voltage 220–240V: select 240V 12. Switch the main utility breaker on. All front panel indicators flash briefly and the UPS conducts a self‐test. 13. Press the On/Off Button on the UPS front panel for at least one second. The UPS front panel display changes status to “UPS starting...
INSTALLATION Bypass Switch UPS-Output Connector Terminal Block UPS-Input Connector Figure 16. PDM2-LV-US-HW (EPPDML3000R-2U-HW) Load Segments The PDM plugs into Load Segment 2 on the UPS rear panel. See the UPS user's guide for more information about load segments. NOTE When the PDM is in Bypass mode, all load segments are switched to utility power and cannot be controlled until the PDM Bypass switch is returned to the NORMAL position.
Chapter 3 Operation The PowerPass Distribution Module (PDM) allows you to remove of the UPS while providing power to your protected equipment. This Maintenance Bypass feature is useful when replacing the UPS for maintenance or upgrades. Using Maintenance Bypass Use the following procedure to transfer your equipment to Maintenance Bypass (AC Line operation) and remove the UPS: 1. Turn the Bypass switch on the PDM to the BYPASS position. The PDM is now powering your equipment from utility power. 2.
OPERATION Use the following procedure to reinstall the UPS and transfer your equipment from Maintenance Bypass (AC Line operation) to the UPS: 1. Reinstall the UPS. 2. If an optional EBM is installed, reconnect the EBM cable to the battery connector on the UPS rear panel. 3. Low-voltage models. Plug the UPS L5-30P output receptacle into the UPS-output connector on the PDM rear panel using the provided cord. Plug the UPS power cord into the UPS-input connector on the PDM rear panel.
Chapter 4 Specifications This chapter provides the following specifications: S Model list S Dimensions and weight S Power connections S Environmental and safety Table 2.
SPECIFICATIONS Table 4.
