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4008709safety_AA.fm Page 1 Mardi, 8. juillet 2008 9:34 09 ENGLISH Safety guidelines Read before installing product Safety of persons ◗ The UPS has its own internal power source (the battery). Consequently, the power outlets may be energised even if the UPS is disconnected from the AC-power source. ◗ Dangerous voltage levels are present within the UPS. It should be opened exclusively by qualified service personnel. ◗ The UPS must be properly earthed.
34008709safety_AA.fm Page 2 Mardi, 8. juillet 2008 9:34 09 DEUTSCH Sicherheitshinweise Vor Installation der Anlage lesen Personenschutz ◗ Die USV verfügt über eine eigene interne Stromversorgung (Batterie). Die Ausgangsstecker können daher unter Spannung stehen, auch wenn die USV nicht an das Netz angeschlossen ist. ◗ Gefährliche Spannung im Geräteinnern. Das Gerät darf ausschließlich von Fachkräften geöffnet werden. ◗ Die USV muss unbedingt geerdet sein.
34008709safety_AA.fm Page 3 Mardi, 8. juillet 2008 9:34 09 ESPAÑOL Consignas de seguridad Leer imperativamente antes de instalar el producto Seguridad de personas ◗ El UPS dispone de su propia fuente de energía interna (batería). Las tomas de salida pueden, por lo tanto, estar bajo tensión, incluso cuando el UPS está desconectado de la red eléctrica. ◗ Presencia de tensión peligrosa dentro del UPS. Sólo un personal cualificado puede abrirlo. ◗ El UPS debe imperativamente estar conectado a la tierra.
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34008709EN_AA.fm Page 3 Mardi, 8. juillet 2008 4:28 16 Introduction The PW9135 range has been designed with the utmost care. We recommended that you take the time to read this manual to take full advantage of the many features of your UPS (Uninterruptible Power System) Warning: this is a class A UPS product. In a domestic environment, this product may cause radio interference, in wich case, the user may be required to take additional measures. Output cables should not be longer than 10 meters.
34008709EN_AA.fm Page 4 Mardi, 8. juillet 2008 4:28 16 Introduction Pictograms Important instructions that must always be followed. Information, advice, help. Visual indication. Action. Audio signal.
34008709EN_AA.fm Page 5 Mardi, 8. juillet 2008 4:28 16 Contents Presentation 1.1 Standard positions ...................................................................................................................... 7 Tower position ................................................................................................................................ 7 1.2 Rack position ...........................................................................................................................
34008709EN_AA.fm Page 6 Mardi, 8. juillet 2008 4:28 16 Contents 5. 6. Troubleshooting 5.1 Troubleshooting LED (30)..........................................................................................................26 5.2 Troubleshooting not requiring EATON Powerware® after-sales support .............................26 5.3 Troubleshooting requiring EATON Powerware® after-sales support ....................................27 Life Cycle Monitoring (LCM) 6.1 Description...........................
34008709EN_AA.fm Page 7 Mardi, 8. juillet 2008 4:28 16 1. Presentation Tower position Dimensions (H x W x D) in mm / Inches PW9135 5000 444.5 x 131 x 700 / 17.5 x 5.16 x 27.56 PW9135 6000 444.5 x 131 x 700 / 17.5 x 5.16 x 27.56 PW9135 EBM 444.5 x 131 x 650 / 17.5 x 5.16 x 25.6 Weights in kg / lbs PW9135 5000 57 / 125 PW9135 6000 57 / 125 PW9135 EBM 70 / 154 Rack position Dimensions (H x W x D) in mm / Inches PW9135 5000 131 x 444.5 x 700 / 5.16 x 17.5 x 27.56 PW9135 6000 131 x 444.
34008709EN_AA.fm Page 8 Mardi, 8. juillet 2008 4:28 16 1. Presentation 1.2 Rear panels PW9135 5000 / PW9135 6000 SWITCHED GROUP 2 SWITCHED GROUP 1 BATTERY CONNECTOR 180Vdc DO NOT DISCONNECT BATTERY CABLE UNDER LOAD CAUTION: RS-232 CONTACTS BATT. NO.
34008709EN_AA.fm Page 9 Mardi, 8. juillet 2008 4:28 16 1. Presentation ENGLISH 1.3 Display and control panel (20) Load powered LED (21) Operation on battery LED (22) Operation on bypass LED (23) Alphanumeric display (24) Escape (cancel) button (25) (26) Function buttons (scroll down / scroll up) (27) Enter (confirm) button (29) UPS ON/OFF button (30) Fault LED esc 1.
34008709EN_AA.fm Page 10 Mardi, 8. juillet 2008 4:28 16 2. Installation 2.1 Unpacking and contents check (40) PW9135 5000 or 6000 UPS. (46) Screw driver. (41) Two sets of tower stands. (49) 4 IEC 10A output cables. (42) RS232 communications cable. (43) Product documentation. (44) 4 cable lockers. (45) Telescopic rails for rack enclosure with mounting hardware. Packaging must be destroyed according to waste management standards. Recycling icons are displayed for easy selection.
34008709EN_AA.fm Page 11 Mardi, 8. juillet 2008 4:28 16 2. Installation 2.3 Installation in tower position ENGLISH Follow steps 1 to 3 to adjust the tower stands for the upright position. Always keep 150 mm free space behind the UPS rear panel. The distance between the tower stands should be 450 mm.
34008709EN_AA.fm Page 12 Mardi, 8. juillet 2008 4:28 16 2. Installation 2.4 Installation in rack position Adjustment of the orientation of the logo and control panel UPS module rack mounting PW9135 is very heavy. To ease its rack integration, we strongly recommend to remove the battery tray as shown below: 1 - Remove the 6 fixing screws to free the main front panel bezel. 2 - Place the front panel above the UPS. 3 - Remove the 4 fixing screws on the right side to free the battery sub-module.
34008709EN_AA.fm Page 13 Mardi, 8. juillet 2008 4:28 16 2. Installation It is not allowed to install the UPS or battery module in a hermetically closed environment without any exchange of air. Follow steps 1 to 4 for rack mounting the UPS onto the rails. The rails and the necessary mounting hardware are supplied by EATON Powerware®. Note for step 1: it is possible to adjust the position of both front mounting ears.
34008709EN_AA.fm Page 14 Mardi, 8. juillet 2008 4:28 16 2. Installation 2.5 Communication ports PW9135 provides 3 communication methods that can be used simultaneously: ® ◗ 2 COM ports provide RS232 or USB communications using EATON Powerware SHUT protocol. Compatible with most power management software applications. Please, note that both ports cannot be used at the same time. ◗ The output contact port is used for basic signaling or for protection of IT systems like IBM iSeries (formerly AS400) and more.
34008709EN_AA.fm Page 15 Mardi, 8. juillet 2008 4:28 16 2. Installation Remote Power Off communication port (16) Installation of a Remote Power Off function must be carried out in compliance with applicable regulations. In order to fully de-energize devices and PW9135 with the RPO port, it is necessary: ◗ to use a two-position switch (Normally Open or Closed contact should be held more than 1 second to be taken into account).
34008709EN_AA.fm Page 16 Mardi, 8. juillet 2008 4:28 16 2. Installation 2.6 Required protective devices and cable cross-sections Recommended upstream protection UPS power rating Upstream circuit breaker PW9135 5000 D curve - 32A PW9135 6000 D curve - 32A The indicated protection ensures discrimination for each output circuit downstream of the UPS.
34008709EN_AA.fm Page 17 Mardi, 8. juillet 2008 4:28 16 2. Installation ◗ This type of connection must be carried out by qualified electrical personnel. Before carrying out any connection, check that the battery circuit breaker (19) (see page 8) and that the upstream protection device (Normal AC source) is open ("0"). ◗ Use included insulated ferrules with stranded wires. ◗ 1 - Remove the terminal block cover (2 screws) with the included screwdriver.
34008709EN_AA.fm Page 18 Mardi, 8. juillet 2008 4:28 16 2. Installation 2.8 Connection of IEC cables to output receptacles 1 - Connect the equipments to the UPS using the cables (49). It is preferable to connect the priority equipments to the four outlets (2) and the non priority equipments to the four outlets (1) that can be programmed in pairs (1 and 2).
34008709EN_AA.fm Page 19 Mardi, 8. juillet 2008 4:28 16 3. Operation 1 - Check that the battery switch (60) (see section 2.2, page 10) on top cover is connected. 2 - Set the upstream circuit breaker (not included) to the "ON/OFF" position (ON). The equipments are powered via the Normal AC source, but not protected by the UPS. Batteries are recharging, an 8 hour recharge period is necessary to get full backup time. LEDs (20) and (22) are ON.
34008709EN_AA.fm Page 20 Mardi, 8. juillet 2008 4:28 16 3. Operation 3.3 Operating modes Normal mode This is the standard operating mode, set by default in the factory. Under normal condition (Normal AC source available): LED (20) is ON. The equipments are protected by the UPS. Eco mode The main advantage of the Eco mode (see glossary) is that it reduces the consumption of electrical power. Under normal condition (Normal AC source available): LED (20) is ON. The equipments are supplied in ECO mode.
34008709EN_AA.fm Page 21 Mardi, 8. juillet 2008 4:28 16 3. Operation 3.4 Operation on battery power ENGLISH When the Normal AC source is not available, the load continues to be protected by the UPS. Power is supplied by the battery. Transfer to battery power LEDs (20), (21) are ON. The audio alarm beeps every 10 seconds. The equipments are protected by the UPS and supplied by the battery. The display indicates the battery remaining backup time. Low battery warning LEDs (20), (21) are ON.
34008709EN_AA.fm Page 22 Mardi, 8. juillet 2008 4:28 16 3. Operation 3.6 UPS shutdown 1 - Press the "ON/OFF" button (29) more than 3s. The buzzer beeps once, and the load is no longer protected by the UPS. It is powered via the Normal AC source. If the UPS is set in frequency converter mode, the equipments will not be powered. If the Normal AC source is out of tolerance, the UPS will generate a 10ms output calibrated break.
34008709EN_AA.fm Page 23 Mercredi, 9. juillet 2008 9:57 09 4. Access to measurements and personalisation data ENGLISH 4.1 Display organisation 4.2 Access to measurements Press the scroll button (26) (see section 1.3, page 9) to access measurements for voltage, current, frequency, power output and battery capacity. 4.
34008709EN_AA.fm Page 24 Mardi, 8. juillet 2008 4:28 16 4. Access to measurements and personalisation data 4.
34008709EN_AA.fm Page 25 Mardi, 8. juillet 2008 4:28 16 4. Access to measurements and personalisation data Battery settings Factory setting Options Comments Auto Battery Test Everyweek No test / everyday / everyweek /everymonth Low Batt Warning 20% 0 to 100% 1% increment User Batt Settings UPS reads number of battery modules connected From 0 to 95 Ah 5 Ah increment Deep Disch Protect Yes No Protection against deep discharge.
34008709EN_AA.fm Page 26 Mardi, 8. juillet 2008 4:28 16 5. Troubleshooting 5.1 Troubleshooting LED (30) Press the escape button (24) to stop the audible alarm. Note : In case of "MULTIPLE FAULT", press the "Enter" button (27) and the scroll button (25) to get access to further details. In case of "LCM WARNING", refer to LCM section (see section 6). esc 5.
34008709EN_AA.fm Page 27 Mardi, 8. juillet 2008 4:28 16 5. Troubleshooting Note: In case of multiple fault, press the "Enter" button (27) and the scroll button (25) to get access to further details. esc Display Signification Correction POWER MODULE FAULT Internal power sub-module fault detected. Use "Enter" button (27) to display details. Call the after-sales support department. Follow the power sub-module replacement procedure (see section 7.
008709EN_AA.fm Page 28 Mardi, 8. juillet 2008 4:28 16 6. Life Cycle Monitoring (LCM) 6.1 Description This function, embedded in the UPS, displays messages, on screen and communication channels, at every important stage of the UPS’s life, allowing you to: Press the "Enter" button (27) to display LCM warning details.
34008709EN_AA.fm Page 29 Mardi, 8. juillet 2008 4:28 16 7. Maintenance 7.1 Hot swapping the power sub-module ENGLISH This operation must be carried out by qualified electrical personnel only. This operation can be performed without interrupting the equipments. Disconnecting the power sub-module : 1 - Remove the 6 fixing screws to free the main front panel bezel. 2 - Place the front panel above the UPS. 3 - Remove the 4 fixing screws on the left side to free the power sub-module.
34008709EN_AA.fm Page 30 Mardi, 8. juillet 2008 4:28 16 7. Maintenance Reconnecting the battery sub-module : Carry out the above instructions in reverse order. ◗ 34008709EN/AA - Page 30 To ensure safety and high performance, use only batteries supplied by EATON Powerware®.
34008709EN_AA.fm Page 31 Mardi, 8. juillet 2008 4:28 16 8.
34008709EN_AA.fm Page 32 Mardi, 8. juillet 2008 4:28 16 8. Appendices 8.2 Glossary 34008709EN/AA Backup time Time that the connected equipments can operate on battery power. Bypass AC source Source supplying the bypass line. The equipments can be transferred to the bypass line if an overload occurs on the UPS output, for maintenance or in the event of a malfunction.
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