OWNER'S MANUAL TOWABLE TRUCKLOADER MODEL Manual PN 13991-00 Rev.
Before you Begin DEAR BEAR CAT CUSTOMER, Thank you for purchasing a Crary Bear Cat product. The Bear Cat line is designed, tested, and manufactured to give years of dependable performance. To keep your machine operating at peak efficiency, it is necessary to adjust it correctly and make regular inspections. The following pages will assist you in the operation and maintenance of your machine. Please read and understand this manual before operating.
LIMITED WARRANTY This warranty applies to Bear Cat, Crary, Load-N-Lift, Lockwood and Weed Roller brand products manufactured by Crary Company, a division of TerraMarc Industries, henceforth called Crary Company. Crary Company warrants to the original owner each new Crary Company product to be free from defects in material and workmanship, under normal use and service.
CONTENTS SECTION DESCRIPTION PAGE 1. SAFETY ...............................................................................................................1 1.1 THE SAFETY ALERT SYMBOL .......................................................................................................................... 1 1.2 BEFORE OPERATING ....................................................................................................................................... 1 1.3 OPERATION SAFETY ...................
SERIAL NUMBER LOCATION Always give your dealer the serial number of your Crary Bear Cat product when ordering parts, requesting service or any other information. Please record the serial number in the space provided below and on the warranty and registration card. The serial number is located on the top chipper housing.
NOTES iv BearCat Owner’s Manual
1 Section Safety 1.1 THE SAFETY ALERT SYMBOL This is the safety alert symbol. It is used in this Owner / Operator's Manual and on your machine to alert you to potential hazards. Whenever you see this symbol, read and obey the safety message that follows it. Failure to obey the safety message could result in personal injury, death or property damage. CAUTION Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
SAFETY 7. Do not run this equipment in an enclosed area. Do not operate this equipment in or near buildings, windows, or air conditioners. 8. If needed, always use an approved fuel container. Keep open flames, sparks, smoking materials, and other sources of combustion away from fuel. 9. Do not operate this machine if you are under the influence of alcohol, medications, or substances that can affect your vision, balance, and judgement. Do not operate if tired or ill.
SAFETY 1.4 MAINTENANCE AND STORAGE SAFETY NOTE Always read and follow the engine owner's manual or contact the engine manufacturer for engine safety instructions and decals. 1. Disconnect the spark plug wire when this equipment is stopped for service, inspection, storage, or to change an accessory. 2. Replace any missing or unreadable safety decals. Refer to the parts manual for part numbers when ordering safety decals from an area Bear Cat dealer. 3.
Assembly 2 Section Your truckloader arrives partially assembled. Perform the steps in this section to assemble your truckloader. 2.1 ASSEMBLING THE MACHINE 1. Remove the truckloader from the shipping crate. NOTE 2. Raise the truckloader using a hoist or jack. REFER TO THE PARTS BOOK DURING ASSEMBLY 3. Attach the Hitch (Section 2.2). 4. Attach the Wheels (Section 2.3). IMPORTANT DO NOT ATTEMPT TO START THE ENGINE AT THIS TIME. Wait until you have read the complete Owner's Manual. 5.
ASSEMBLY 2.2 ATTACHING THE HITCH 1. Determine which set of holes to use to achieve the desired distance from the tow vehicle. The two sets of holes are 16" apart. 2. Thread the wiring harness through the hitch pole making sure the correct end of the hitch pole is facing the trailer. 3. Slide the hitch pole into the hitch mount channel on the truck loader frame. Attach the hitch to the frame using 1/2" x 4" bolts and centerlocknuts provided in the owner's kit. Tighten to the proper torque (Section 6.3). 2.
ASSEMBLY 2.6 INSTALLING THE BATTERY. NOTE The battery that was shipped with the machine was shipped dry. The battery will need to be serviced before installation. WARNING To avoid sparks and a possible explosion or fire due to a short circuit: 1. Do not touch the positive (+) battery terminal and any surrounding metal with tools, jewelry or other metal objects. 2. When installing battery cables, connect positive (+) cable first and negative (-) cable last. 7.
Operation 3 Section 3.1 STARTING 3.2 VACUUMING CAUTION Release the key if the engine fails to start within 10 seconds. Failure to release starter will overheat and possible damage the starter. Wait 60 seconds before trying again. DANGER The hose inlet vacuums debris as soon as the engine starts. The towable truck loader is designed to suck in leaves and other debris then blow it into a trailer or truck. 1. Check engine oil level before starting. Add oil if low, but do not overfill. 1.
OPERATION 3.3 STOPPING 1. Move the throttle to between half and full throttle. 2. Turn the key to OFF. 3.4 UNPLUGGING THE ROTOR WARNING The rotor continues to turn after the engine is shut off. Make sure that all moving parts have come to a complete stop before servicing, adjusting or repairing. The towable truck loader is designed to be used in fairly dry conditions. Wet material along with too much debris and large sticks can plug the rotor or hose.
4 Service & Maintenance Section 4.1 SERVICE AND MAINTENANCE SCHEDULE INSPECTION ITEMS Check Nuts and Bolts Check Engine Oil INTERVAL Before each use Every 25 Hrs Every 50 Hrs Every 100 Hrs Every 300 Hrs X X X* Replace X Replace Spark Plug Check Air Filter Element X X ** Clean Replace Fuel Filter X Check Drive Belt Clean Machine X X Replace Once (1) a year X X * Indicates first hours of use ** Service more frequently in dusty conditions 4.
SERVICE AND MAINTENANCE Span SpanLe Lengng th th 3” Deflection 7/16" Deflection 4.4 FLEX HOSE REPLACEMENT Check the condition of the flex hose frequently. Replace if split or damaged. Force Force 20 lbs 20 lbs. 1. Shut off engine and allow rotor to completely stop. 2. Remove spark plug wire. 3. Remove the clamp attaching the hose inlet to the flex hose. Figure 4.1 - Belt Tension 4.3 REPLACING THE DRIVE BELT WARNING The rotor continues to turn after the engine is shut off.
SERVICE AND MAINTENANCE 4.7 REFUELING INFORMATION DANGER Gasoline is highly flammable and explosive. 1. Allow engine to cool before refueling. 2. Refuel in a well-ventilated area. 4.9 GREASABLE BEARINGS Mounted bearing are pre-lubricated at our factory and are ready for operation. RELUBRICATION: Relubrication of bearings is determined by operating conditions and environment. Lubricate standard bearings with a LITHIUM based grease.
5 Section Troubleshooting 5.1 GENERAL TROUBLESHOOTING PROBLEM PROBABLE CAUSE SUGGESTED REMEDY Improper control settings Use proper settings. Lack of fuel Fill fuel tank. Internal engine problems Contact dealer. Spark plug disconnected Connect spark plug. Dirty, stale or contaminated gas Refill gas tank with fresh, clean, unleaded regular gasoline. Plugged rotor Clear rotor. Vacuuming material too fast Slow vacuuming rate. Cooling system plugged Clean Cooling fans and fins.
6 Section Specifications 6.1 TRUCK LOADER SPECIFICATIONS SPECIFICATIONS Overall size 85" x 73" x 97" Flex Hose Size 12" dia x 10' Rotor Size 19.88" x 7" Discharge Tube Size 8" dia. Chute Rotation 360 degrees Drive Type Belt Belt Size 2B70 Weight (lbs.) 1022 lbs Wheel Tread 62" Tires 225/75/15 Fuel Tank Capacity 6.6 gallons Engine Honda 24 HP gasoline Specifications are subject to change due to design modifications.
SPECIFICATIONS 72.53 12.00 32.98 144.63 83.69 112.54 18.61 6.
SPECIFICATIONS 6.3 BOLT TORQUE The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Replace hardware with the same strength bolt. ENGLISH TORQUE SPECIFICATIONS SAE - 5 SAE - 2 SAE - 8 A BOLT TORQUE * SAE 2 BOLT DIAMETER SAE 5 SAE 8 N.m Ft-lb. N.m Ft-lb. N.m Ft-lb. 1/4" 7.5 5.
Manual Improvement Program If you have a suggestion on how to improve this manual, send it to us. Participants whose ideas are implemented will receive a free pair of Crary genuine leather gloves. Send your suggestions to: Crary Company C/O Technical Writer 237 NW 12th St.
Crary Company 237 12th St. NW P.O. Box 849 West Fargo, ND 58078-0849 (701)282-5520 FAX: (701)282-9522 www.crary.com www.bearcatproducts.
