Operations Manual Serial Number: Original Instructions - Shop Press
Operations manual 1 Declaration of E.C. Compliance 3 General Company Profile Machine Identification Warranty Declaration of E.C.
Company Profile DECLARATION OF NOISE EMISSION Sound Pressure and Sound Levels per EN ISO 1102 Date of Issue: 01/11/2013 Machinery: Model: Shop Press Type: Hydraulic Accessory Serial Number: Refer to Title Page Operating Idle LpAm (Operator Position) 84 dB (A) 43 dB (A) LpAm (Bystander Position) 81 dB (A) 41 dB (A) Peak C-weighted instantaneous SPL in the Operator’s position LpCpeak 95 dB (C) --- 8.
Signal Word Definition Operatorand SupervisorInformation This is one of four manuals supplied with your machine. • Installation Manual • Safety Instructions Manual • Operations Manual • Maintenance Manual Indicates a hazardous situation that, if not avoided, will result in death or serious injury. READ ALL MANUALS BEFORE OPERATING MACHINERY. Operating machinery before reading and understanding the contents of all four manuals greatly increases the risk of injury.
Hydraulic Power Sources Hydraulic Accessory Tool Power/Controls Ironworker Hydraulic Accessory Package With all Ironworker and Press stations clear of hands, tools, tooling, material or debris, power up the Ironworker by depressing the green button on the starter box. Your Edwards 20 Ton or 40 Ton Shop Press is factory assembled and tested for optimum performance when powered by Edwards Manufacturing Company rated hydraulic power supply.
Operations Diagram Operations 40 Ton Shop Press Shown - 20 Ton similar • Center ram. • Extend ram. • Attach lift ring • Insert pin into ram to hold lift ring in place. • Attach lift chains to lift ring. To raise the table, extend the ram and lift ring completely. Link the chains provided over the lift ring and drape chains through the keyholes in the press bed assembly. Make sure the chain links are equally distributed either side of the ram to the press bed keyholes. Engage chain into keyholes.
Operations Optional Tooling - Brake • Safe Operation Observe the following guidelines when performing Press operations. • • • • • Operator Safety / Safe Work Zone Applying pressure to parts or assemblies can fail the part being worked, fail a part adjacent to the work or fail the pressing tool. Failed parts can become airborne projectiles with deadly force. Protect yourself with appropriate personal protective equipment when operating the press.
Optional Tooling - Press Brake Tooling Set Remove the standard press cup by relieving the ball-detent screws in the cup face. If utilizing the V – Cup press end, install by slipping the cup end over the ram end of the cylinder. Tighten the ball-detent screws in the V-Cup so that the cup fully engages the machined groove in the cylinder ram. If utilizing the threaded or tapered shaft press tooling, note that this tooling threads into the 3” dia. x 3-1/2” Threaded Cup.
Optional Tooling - Rod Shear/Multi-Shear 6. In the event that the push block and top die are not aligned, simply loosen the bolts under the table allowing the bump-die to be moved to center the push block with the moving center. When aligned, tighten the table bolts to secure the table. 7. Power the machine on and jog the center down. The moving blade will close or bypass the fixed blade. The push block should not come in contact with the die housing. Optional Tooling - Pipe Notcher 4.
Troubleshooting Quality parts are dependent upon conscientious setup, operation and maintenance of your Shop Press. Physically review your Shop Press prior to any operation. Confirm all static components are tight in the assembly. Confirm all moving components are free of obstruction. Confirm all tooling and assemblies are properly seated within the assembly. Problem Solution Press Inoperable Check accessory control switch Check shop press male 4-pin power cable is connected to female limit switch port.
S P.O. Box 166, Albert Lea, MN 56007 800-373-8206 www.edwardsironworkers.
