Product Manual B

1
1 General
Declarations of Conformity
Company Prole
Warranty
Machine Identication
Operator and Supervisor Information
Signal Word Denition
Signal Word Panel
Operational Precautions
Machine Operations
Foreseeable Misuse
Machine Life Cycle
6 Operations Diagrams
10 Control Panel
11 Angle Shear Station
Safe Operation
Angle Shear Operation
12 Bar Shear Station
Safe Operation
Bar Shear Operation
13 Electric Stroke Control
Setup
Safe Operation
Electric Stroke Control Operation
14 Punch Station
Setup
Safe Operation
Punch Operation
Punch and Die Operating Clearances
Punch Capacities
Material Multiplier
Punch Tonnage Requirements (Figure 1)
16 Notcher Station
(50/60/65/75/100DX/120 Ton Ironworkers)
Safe Operation
Notcher Operation
Optional Tooling
17 Angle Notcher
18 Auto-Cut Tool
19 Brake
20 Notcher (25/40/55/100Ton)
22 Oversize Punch
23 Pipe Notcher
24 Rod Shear/Multi-Shear
25 241 Punch
26 Accessory Light
27 Hydraulic Accessory Package
28 Troubleshooting
Operations Manual Table of Contents
Declarations of Conformity
EU DECLARATION OF CONFORMITY WITH COUNCIL DIRECTIVE 2006/42/EC
Date of Issue: 01/11/2013
Directive:
Machinery Safety Directive 2006/42/EC
Electromagnetic Compatibility Directive 2004/108/EEC
Low Voltage Directive 2006/95/ES
Conforming Machinery: Model: 50 Ton
Type: Hydraulic Punching Machine
Serial Number: Refer to Title Page
Manufacturer: Edwards Manufacturing Company
1107 Sykes Street
Albert Lea, MN 56007
USA
Person Authorized to compile the
Technical File Established in the EU
Julian Smith and Melanie Smith – Directors
Alpha Punch & Machinery Ltd
Unit 7 Binder Industrial Park
Eland Road
Denaby, Doncaster DN12 4HA
UK
Tel: [phone]
Fax: [phone]
Harmonised Standards
Referenced or Applied:
EN 13857:2008, EN ISO 13850:2008, EN 60204-1:2006+A1:2009/AC 2010, EN 12100:2010, EN 349:1993+A1:2008, EN 953:1997
+A1:2009, EN 1037:1995+A1:2008, EN 614-1:2006+A1:2009, EN ISO 4413:2010, BS EN 13849-1:2006
Specications with which Conformity is
Declared:
Essential Health and Safety Requirements of Annex 1 of the Machinery Directive
We hereby certify that the machinery described above conforms with the essential health and safety requirements of Council Directive 2006/42/EC on the approximation of the laws of the
Member States relating to the safety of machinery.
Signed:
Signatory:
Printed Name : Douglas L. Friend
Title: Chief Operating Ofcer
Technical File Reference Number SF11987A1.EMC
Notes Concerning Harmonized Standards Referenced or applied:
EN ISO 13857:2008 Safety of machinery. Safety distances to prevent hazard zones being reached by upper and lower limbs.
EN ISO 13850:2007 Safety of machinery — Emergency stop — Principles for design
EN 60204-1:2006+A1:2009/AC 2010
Safety of machinery. Electrical equipment of machines.
General requirements.
EN 349:1993+A1:2008 Safety of machinery. Minimum gaps to avoid crushing of parts of the human body.
EN 953:1997 +A1:2009 Safety of machinery. Guards. General requirements for the design and construction of xed and movable guards.
EN 1037:1995+A1:2008 Safety of machinery. Prevention of unexpected start-up
EN 12100:2010
Safety of Machinery – General Principles for design –
Risk Assessment and risk reduction.
EN 614-1:2006+A1:2009
Safety of machinery — Ergonomic design principles —.
Part 1: Terminology and general principles.
EN ISO 4413:2010 Hydraulic uid power - General rules and safety requirements for systems and their components
BS EN 13849-1:2006 Safety of machinery. Safety related parts of control systems. General principles for design