2 1/2 ” Series 5600, 5900, 5500XT Center tongue sunshade clip Installation manual Part NO.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 TABLE OF CONTENTS SECTION I II III IV V VI VII VIII IX X XI PAGE GENERAL NOTES …………………..…………………………… 3-4 PARTS IDENTIFICATION…………………………….…………. 5 SUNSHADE PRESSURE PLATE ATTACHMENT….………….6-7 SUNSHADE CLIP ATTACHMENT………………………………8-9 SUNSHADE CLIP SEALING……………………………………...10 SUNSHADE COVER INSTALLATION…………………………...11 COMPLETED SUNSHADE CLIP………...………………………..12 SUNSHADE ASSEMBLY…..…………………………..………...13-14 SUNSHADE ATTACHMENT……………….
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION I: GENERAL NOTES I II HANDLING / STORING / PROTECTING ALUMINUM- The following precautions are recommended to assure early acceptance of your products and workmanship. A. HANDLE CAREFULLY- Store with adequate separation between components so the material will not rub together. Store material off the ground. Protect materials against weather elements and other construction trades. B.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION I: GENERAL NOTES CONTINUED G. Verify contents of all material shipments received upon arrival. Verify quantity and correct finishes. NOTIFY EFCO IMMEDIATELY OF ANY DISCREPANCIES OR DAMAGE, THAT MAY HAVE OCCURRED. H. Throughout these instructions the term “SEALANT” will appear.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION II: PARTS IDENTIFICATION OUT-RIGGER ARM SUNSHADE CLIP SUNSHADE PRESSURE PLATE AIR-FOIL BLADE UPPER COVER W/ NOTCH LOWER COVER W/ NOTCH ` BULLNOSE BASE PRESSURE PLATE SCREW BULLNOSE COVER OUT-RIGGER ARM ATTACHMENT BOLT EFCO CORPORATION SUNSHADE CLIP ATTACHMENT SCREW PART #YWSS 1/16” POLY-SHIM Page 5 of 19
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION III: SUNSHADE PRESSURE PLATE ATTACHMENT SUNSHADE CLIP LOCATION: THE SUNSHADE ATTACHMENT DOES NOT NECESSARILY OCCUR AT THE HORIZONTAL MULLION LOCATIONS. Locate the sunshade pressure plate and install with all the adjacent pressure plates. It is crucial that the sunshade pressure plate be located properly. Half of the pressure plate height will be the centerline for the sunshade clip. The sunshade pressure plate is 15” in length.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION III: SUNSHADE PRESSURE PLATE ATTACHMENT TORQUE CLIP ATTACHMENT SCREWS TO 80 in-pounds. STARTING AT THE CENTER AND WORKING TO THE ENDS. [AS NOTED]. The sunshade pressure plate is now ready to have the sunshade clip slid in place. This may be done now or at a later time of assembly, but prior to the cover installation.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION IV: SUNSHADE CLIP ATTACHMENT Slide the sunshade clip into place.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION IV: SUNSHADE CLIP ATTACHMENT Once located, match drill ( 9/64” dia.) through the four holes in the face of the sunshade pressure plate into the sunshade clip and attach with SFZ8 fasteners (#8 x ½” F.H. SMS). Do not drill through the pressure plate into the glazing pocket.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION V: SUNSHADE CLIP SEALING ANY & ALL HORIZONTAL TO VERTICAL PRESSURE PLATE JUNCTIONS ARE TO BE SEALED IN ACCORDANCE WITH THE APPROPRIATE SYSTEMS GENERAL INSTALLATION INSTRUCTIONS. APPLY SEALANT BETWEEN THE SUNSHADE PRESSURE PLATE AND BOTH PRESSURE PLATES. TOOL SEALANT INTO JOINT AND SMOOTH. SEAL BETWEEN PRESSURE PLATES, PROPERLY SEALING ALL VOIDS. Sealant must be applied between the pressure plates.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION VI: SUNSHADE COVER INSTALLATION LOCATE AND SNAP-ON TOP VERTICAL MULLION COVER (NOTCH SLOT DOWN). LOCATE AND SNAP-ON BOTTOM VERTICAL MULLION COVER (NOTCH SLOT UP) Locate and fabricate covers to fit over sunshade clip as shown. Snap-on the bottom cover. Then snap-on the top cover. Continue to snap on the horizontal covers per individual installation instructions.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION VII: COMPLETED SUNSHADE CLIP ATTACHMENT COMPLETED SUNSHADE CLIP MOUNTING OPTIONAL: SEAL BETWEEN COVERS (TOP & BOTTOM) AND SUNSHADE CLIP (COSMETIC SEAL ONLY) EFCO CORPORATION PART #YWSS Page 12 of 19
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION VIII: SUNSHADE ASSEMBLY SUNSHADE ARM TYPICAL “AIRFOIL” BLADES, SIZE & SPACING AS DEFINED BY PROJECT SHOP DRAWINGS [SEE CURTAIN WALL SUNSHADE LIMITATIONS FOR STANDARD ARM AND BLADE LENGTHS] 3” BULLNOSE BASE TERMINATING TUBE SUNSHADE ASSEMBLY SECTION VIII ILLUSTRATES A BEVELED SUNSHADE APPLICATION. CUSTOM ASSEMBLIES MAY BE REQUIRED. REFER TO PROJECT SHOP DRAWINGS FOR ALTERNATIVE APPLICATIONS.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION VIII: SUNSHADE ASSEMBLY COMPLETED SUNSHADE “LADDER” SECTION EFCO CORPORATION PART #YWSS Page 14 of 19
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION IX: SUNSHADE ATTACHMENT CONTINUE WITH SUNSHADE ATTACHMENTS DOWN THE LENGTH OF THE SUNSHADE RUN. LOOSELY TIGHTEN THE ATTACHMENT BOLTS UNTIL THE FULL RUN IS IN PLACE. ALIGNMENT OF THE SUNSHADE “LADDER” SECTION MUST BE COMPLETED ONE SECTION AT A TIME BEFORE THE BOLTS ARE TIGHTENED TO A NOMINAL 80 IN-pounds. EFCO DESIGNS THE SUNSHADE ATTACHMENT TO REQUIRE MINIMAL SHIMS.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION IX: SUNSHADE ATTACHMENT FINAL ATTACHMENT OF THE SUNSHADE ARM WILL LOOK AS SHOWN.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION X: SUNSHADE LEVELING & ALIGNMENT LEVEL & ALIGN THE TOPS & FACES OF THE OUT-RIGGER ARMS BEFORE TORQUING THE ATTACHMENT BOLTS.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION XI: SNAP-ON CONTINUOUS BULLNOSE COVER SNAP-ON THE BULLNOSE COVER: DEPENDING ON THE LENGTH OF THE RUN AND THE ACCURACY OF SUNSHADE LADDER LEVELING ALIGNMENT; USE OF “C” CLAMPS MAY BE NECESSARY. BE CAREFUL TO PROTECT THE FINISH FROM BEING MARRED BY THE “C” CLAMPS AS THEY ARE TIGHTENED TO ENGAGE THE SNAP.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION XI: SNAP-ON CONTINUOUS BULLNOSE COVER 3” BULLNOSE TERMINATING TUBE * BLADE AND/OR BULLNOSE END CAPS MAY BE FURNISHED DEPENDING ON THE TERMINATION OF THE SUNSHADE RUN. TYPICALLY THESE CAPS ARE SCREW APPLIED LAST TO DRESS THE EXPOSED ENDS OF THE SUNSHADE BLADES / BULLNOSE. REFER TO THE PROJECT SHOP DRAWINGS FOR SPECIFIC SUNSHADE TERMINATING DETAIL (S).