Series 406 storefront Installation Instructions Part NO.
TABLE OF CONTENTS SECTION I II III GENERAL NOTES PARTS IDENTIFICATION FABRICATION A) SCREW SPLINE FABRICATION 1) TEMPLATE for SCREW SPLINE 2) DJ17 DRILL GUIDE B) SHEAR BLOCKS at SCREW SPLINE DOOR JAMB 1) TEMPLATE for SHEAR BLOCKS 2) DJ16 DRILL GUIDE 3) TEMPLATE for TRANSOM BAR SHEAR BLOCK (K978) 4) TEMPLATE for TRANSOM BAR w/ C.O.C. SHEAR BLOCK (K996) 5) DJ16 DRILL GUIDE for TRANSOM BAR SHEAR BLOCK 6) DJ16 DRILL GUIDE for TRANSOM BAR w/ C.O.C.
PAGE 1 SECTION I - GENERAL NOTES SERIES 406 2" x 6 1/2" - 1" GLAZING (THERMAL) 1) Check shop drawings, installation instructions, and glazing instructions to become thoroughly familiar with the project. The shop drawings take precedence for extrusions and details on the project. THESE INSTALLATION INSTRUCTIONS ARE OF A GENERAL NATURE AND COVER THE MOST COMMON CONDITIONS AND SITUATIONS. REFERENCE THE STANDARD STOREFRONT INSTALLATION INSTRUCTIONS FOR COVERAGE OF ITEMS COMMON TO STOREFRONT SYSTEMS.
PAGE 2 SECTION II PARTS IDENTIFICATION. PART NO. DESCRIPTION PART NO. DESCRIPTION APPLIED FIXED SASH USED w/ 9133 STOP 1" HEAD or JAMB 2" X 6 1/2" DEEP FOR TRANSOM LITES OVER 4 FT. AT JAMBS 9359 USE w/ 9358 SCREW APPLIED JAMB DOOR STOP USE w/ 9155 & W138 VERTICAL/HORIZONTAL GLAZING ADAPTOR 2" X 6 1/2" DEEP SCREW APPLIED DOOR STOP COVER USE w/ 9154 & W138 9358 USE WITH 9357, 9359, & 8402 5/8" DOOR STOP AT HEADER USE w/ 9155 & W138 C.O.C.
SECTION II DESCRIPTION PARTS IDENTIFICATION PART NO. DESCRIPTION FRAME SPLINE ATTACHMENT SCREW ACCESSORIES cont. PART NO. S129 #10 x 1" SL-HW-SMS GLAZING GASKET for UNDERSIZED GLASS W165 3/4" INFILL @ 1" POCKET GLAZING GASKET for OVERSIZED GLASS USE WITH 1G83 & 1G86 (1) FV34, (1) WM96 W166 SILL FLASHING END CAP PKG. USE WITH 1G83 & 1G86 (1) FV35, (2) SFP6 1 1/8" INFILL @ 1" POCKET STANDARD GLAZING GASKET SILL FLASHING SPLICE JOINT PKG. W164 HEAD & HORIZONTAL SHEAR BLOCK PKG.
PAGE 4 SECTION III FABRICATION A - SCREW SPLINE FABRICATION The screw spline system is a fabrication and erection method that permits the preassembly of single units in the shop or at the job site. These units are then erected by mating the male mullion with the female mullion counterpart. When an entrance is required, screw spline joinery may be used with the screw spline door jambs only.
SECTION III FABRICATION A - SCREW SPLINE FABRICATION 1) (CONT.) TEMPLATE FOR O. G. SCREW SPLINE ( INVERT FOR INSIDE GLAZE ) 9358 2 PC. VERTICAL 9359 CL CL CL O.G. HEAD # 7 Drill (.201 dia.) (3) PLACES TYP. S129 FASTENERS .188 I.G. SILL 9359 .875 HEAD ONLY 2.000 .875 2 PC. 1.367 O.G. HORIZONTAL 9357 .168 I.G. HORIZONTAL 9358 TUBULAR O.G. HORIZONTAL 1.367 .168 I.G. HORIZONTAL 8401 9357 O.G. SILL 1.367 .168 I.G. HEAD FIG. # 1 USE BLOCKED OUT HOLE LOCATIONS FOR O.G.
SECTION III FABRICATION A - SCREW SPLINE FABRICATION 2) (CONT.) DJ17 DRILL GUIDE FOR SCREW SPLINE APPLICATION Use the top edge of the NOTE: The drill jig is reversible for left and right positions. 2" 06 F4 drill guide to locate the hole pattern for the screw splines. # 7 Drill (.201 dia.), (3) holes are located per horizontal end. Refer to the horizontal extrusion being used to determine the correct holes to drill for the application at head, intermediate, or sill.
PAGE 7 SECTION III FABRICATION B - SHEAR BLOCKS AT SCREW SPLINE DOOR JAMB Because the screw spline door jamb is actually a tubular member, it will be necessary to shear block the transom bar, the transom head, and any intermediate horizontal that is being incorporated in the transom area. STEP 1) MEASURE THE OPENINGS AND SUBTRACT THE VERTICAL MEMBER'S SIGHT LINES TO DETERMINE THE HORIZONTAL FRAME CUT LENGTHS. Horizontals and transom bar cut length = D.L.O. Horizontal glass stop cut length = D.L.O.
PAGE 8 SECTION III FABRICATION B - SHEAR BLOCKS AT SCREW (CONT.) SPLINE DOOR JAMB 1) TEMPLATE FOR O.G. SHEAR BLOCKS HEAD & HORIZONTAL SHEAR BLOCK TO S.S. DOOR JAMB INVERT #8401 HORIZONTAL FOR I.G. TRANSOM CAUTION: Door jambs must run to the floor and are cut longer than other verticals. Shear blocks are not applicable with 2 pc. horizontal intermediates. NOTE: (2) pc. horizontal (9357/9358) cannot be shear block assembled. 9358 DOOR JAMB 8402 # 26 Drill (.147 dia.
PAGE 9 SECTION III FABRICATION B - SHEAR BLOCKS AT SCREW SPLINE DOOR JAMB 2) (CONT.) DJ16 DRILL GUIDE FOR TRANSOM - HEAD AND HORIZONTAL INTERMEDIATE SHEAR BLOCK APPLICATION NOTE: The drill jig is reversible for left and right positions. 2" 06 F4 Use the top edge of the drill guide to locate the hole pattern for the shear # 26 Drill (.147 dia.), (4) holes are located per horizontal end.
PAGE 10 SECTION III FABRICATION B - SHEAR BLOCKS AT SCREW (CONT.) SPLINE DOOR JAMB 3) TEMPLATE FOR TRANSOM BAR SHEAR BLOCK TO S.S. DOOR JAMB OPPOSITE A C.O.C. AT A SINGLE DOOR NOTE: ALL OTHER STD. 402 DOOR FRAME PREPS WILL APPLY FOR C.O.C.'S, PIVOTS, AND OTHER HINGING. 9358 DOOR JAMB 8402 #4 Drill (.209 dia.) (3) Places CL CL CL STV2 FASTENERS 8400 8400 TRANSOM BAR 1.000 FV33 K978 1.150 CL K978 SHEAR BLOCK PACKAGE 3.320 5.220 FIG.
PAGE 11 SECTION III FABRICATION B - SHEAR BLOCKS AT SCREW (CONT.) SPLINE DOOR JAMB 4) TEMPLATE FOR TRANSOM BAR SHEAR BLOCK TO S.S. DOOR JAMB WITH C.O.C. 'F' CLIP OR FT16 ANGLE CLIP ALL OTHER STD. 402 DOOR FRAME PREPS WILL APPLY NOTE: FOR C.O.C.'S, PIVOTS, AND OTHER HINGING. 9358 DOOR JAMB 8402 #4 Drill (.209 dia.) (2) Places CL CL STV2 FASTENERS 8400 8400 TRANSOM BAR 1.000 C.O.C 'F' CLIP or FT16 ANGLE - HERE - 4.750 5.687 CL K996 SHEAR BLOCK PACKAGE SEE Y013 DORMA C.O.C.
PAGE 12 SECTION III FABRICATION B - SHEAR BLOCKS AT SCREW (CONT.) SPLINE DOOR JAMB 5) DJ16 DRILL GUIDE TRANSOM BAR SHEAR BLOCK TO DOOR JAMB OPPOSITE A C.O.C. AT A SINGLE DOOR # 26 Drill (.147 dia.), (4) holes are located per shear block. Use # K977 shear block pkg. NOTE: The drill jig is reversible for left and right positions. 2" Use the top edge of the drill guide to locate the hole pattern for the shear blocks. #4 Drill (.209 dia.), (3) holes are located on center, per transom bar end.
PAGE 13 SECTION III FABRICATION B - SHEAR BLOCKS AT SCREW (CONT.) SPLINE DOOR JAMB 6) DJ16 DRILL GUIDE TRANSOM BAR SHEAR BLOCK TO DOOR JAMB WITH A C.O.C - SINGLE OR PAIRS OF DOORS # 26 Drill (.147 dia.), (4) holes are located per shear block. Use # K977 shear block pkg. NOTE: The drill jig is reversible for left and right positions. 2" Use the top edge of the drill guide to locate the hole pattern for the shear blocks. #4 Drill (.209 dia.), (2) holes are located on center, per transom bar end.
PAGE 14 SECTION III FABRICATION C- SHEAR BLOCK FABRICATION - FRAMES 1) DJ18 DRILL GUIDE APPLICATION AT TUBULAR INTERMEDIATE HORIZONTAL AND OPEN BACK SILL .221 DIA. DRILL LOCATE ON GUIDE TRACK 7 .56 6 5 2.6 HORIZONTAL AND SILL END PREP FOR ATTACHMENT TO SHEAR BLOCKS K977 FOR 8401 HORIZ./SILL KN65 FOR 9357 SILL 1.000 DJ18 Fig. #9 Drill as indicated thru one wall using #2 drill (.221 Dia). #8 40 1A DJ18 TH OR IZO NT AL IA. D 1 .22 ILL DR 406 STOREFRONT Fig.
PAGE 15 SECTION III FABRICATION C- SHEAR BLOCK FABRICATION - FRAMES (CONT.) 2) DJ18 DRILL GUIDE APPLICATION AT OPEN BACK TRANSOM HEAD TRANSOM HEAD END PREP FOR ATTACHMENT TO SHEAR BLOCKS CL 5 .87 56 2.6 CL F. RE 6 5 2.6 .221 DIA. DRILL Fig. # 11 EX 1.000 TE .221 DIA. DRILL .221 DIA. DRILL RI OR .221 DIA. DRILL DJ18 #9 35 9A EX TT TE RA RI NS OR OM HE AD Drill as indicated thru one DJ18 Fig. # 12 wall using #2 drill (.
PAGE 16 SECTION III FABRICATION D - SNAP-IN GLAZING POCKET & SCREW APPLIED GLAZING 1) SNAP-IN GLAZING POCKET END PREP THIS END TO TRANSOM BAR .358 1.780 #8403 .358 Fig. # 13 CUT LENGTH = VERTICAL D.L.O. - 1/32" NOTE: .188 NOTCH THROUGH GLAZING TRACKS AND BACK WALL OF PART AS SHOWN. 2) SCREW APPLIED GLAZING END PREPS THIS END TO TRANSOM BAR .173 #9133 .188 1.781 CUT LENGTHS = VERTICAL D.L.O. - 1/32" .358 .188 406 STOREFRONT #9250 Fig.
PAGE 17 SECTION IV ASSEMBLY & INSTALLATION A - DOOR FRAME ASSEMBLY NOTE: If an entrance frame is required, it must be installed first. Attach the transom bar to the jamb with the #K978 shear block or the K996 and the 'F' clip or angle bracket (#FT16) for a C.O.C. Be sure the snap-in glazing pocket has been notched to clear the glazing stop tracks on the top of the transom bar. Please see page 16 for this end prep. HEAD SHEAR BLOCK PREP See #Y013 for Dorma C.O.C. Installation Instructions.
PAGE 18 SECTION IV ASSEMBLY & INSTALLATION A - DOOR FRAME ASSEMBLY (CONT.) NOTE: If an entrance frame is required, it must be installed first. The transom jamb glazing pocket will snap into the cut out cavity. The glazing pocket will flush with the top of the transom bar or with the top of the horizontal intermediate, if used. HEAD SHEAR BLOCK PREP The cut out must not exceed 48" in length. See page 20 for lengths greater than 48". 1.188 8403 TRANSOM JAMB GLAZING POCKET See page 16 for end prep. 3.
PAGE 19 SECTION IV ASSEMBLY & INSTALLATION A - DOOR FRAME ASSEMBLY (CONT.) EXPLODED VIEW #8403 #K977 #9359 #K978 #8400 #9954/#9955 DOOR STOP #8402 DOOR JAMB FACTORY PREP SHOWN THIS ASSEMBLY IS OPPOSITE A C.O.C. AT A SINGLE DOOR. Fig.
PAGE 20 SECTION IV ASSEMBLY & INSTALLATION A - DOOR FRAME ASSEMBLY (CONT.) FOR TRANSOM D.L.O. OVER 48" USE #9250 AND #9133 APPLIED GLAZING AT JAMB APPLIED STOPS RUN THROUGH AT TRANSOM BAR GLAZING STOPS. CUT LENGTH = VERTICAL D.LO. - 1/32". EXPLODED VIEW SEALANT IN CAVITY #K9250 / #9133 See page 16 for end prep. #K977 APPLY SEALANT TO ALL HORIZONTAL ENDS BEFORE ASSEMBLY #9359 #K978 #8400 #8402 DOOR JAMB #9954/#9955 DOOR STOP FACTORY PREP SHOWN Fig.
PAGE 21 SECTION IV ASSEMBLY & INSTALLATION A - DOOR FRAME ASSEMBLY (CONT.) DORMA RTS 88 w/ BUTT HINGES, GEARED HINGES & #8403 DUAL ACTING #K977 EXPLODED VIEW #9359 #K996 F CLIP (BY DORMA) F045 #8400 #8402 DOOR JAMB FACTORY PREP SHOWN #9954/#9955 DOOR STOP Fig.
PAGE 22 SECTION IV ASSEMBLY & INSTALLATION A - DOOR FRAME ASSEMBLY (CONT.) DORMA RTS 88 w/ OFFSET PIVOTS #8403 #K977 #9359 #K996 FT16 F045 #8400 #8402 DOOR JAMB FACTORY PREP SHOWN #9954/#9955 DOOR STOP REFER TO Y013 DORMA RTS 88 INSTALLATION INSTRUCTIONS Fig.
PAGE 23 SECTION IV ASSEMBLY & INSTALLATION B - DOOR FRAME INSTALLATION NOTE: If an entrance frame is required, it must be installed first. STEP 1) CORRECTLY LOCATE THE ENTRANCE FRAME IN THE OPENING. STEP 2) APPLY A BEAD OF SEALANT AROUND THE INTERIOR PORTION OF THE JAMB TO SET THE MEMBER INTO. THEN MARRY THE SIDE LITE SEALANT OR CONDITION SEALANT INTO THE BEAD OS SEALANT TO BE APPLIED UNDER THE THRESHOLD.
PAGE 24 SECTION IV ASSEMBLY & INSTALLATION B - DOOR FRAME INSTALLATION (CONT.) #8402 SHOWN LB78/FV16 At the open back head and jamb, EFCO recommends using full lengths of caulk backer (LB78) or use 3" pieces (FV16) and LB78/FV16 locate them at the frame and door frame anchors. This is to prevent collapsing the #9359 glazing pockets or distorting the door jamb. 9359 frame jamb & 9357 frame sill require LB78/FV16 similar. Anchor through the transom head/frame head Fig.
PAGE 25 SECTION IV ASSEMBLY & INSTALLATION C - SILL FLASHING INSTALLATION STEP 1) INSTALL THE SILL FLASHING CONTINUOUSLY BETWEEN THE MASONRY JAMBS OR BETWEEN THE DOOR FRAME AND THE MASONRY JAMB. SEE FIGURES BELOW. Sealant Anchor the sill flashing 6" from verticals and 24" O.C. Before the fastener is inserted, force sealant into the hole to ensure that the hole through the sill flashing is sealed.
PAGE 26 SECTION IV ASSEMBLY & INSTALLATION C - SILL FLASHING INSTALLATION (CONT.) STEP 2) INSTALL THE SILL FLASHING IN A CONTINUOUS BEAD OF SEALANT BETWEEN THE MASONRY JAMB AND THE DOOR FRAME. THE BEAD OF SEALANT WILL TIE INTO THE SEALANT THAT FILLS THE CAVITY IN THE DOOR JAMB AND TIES INTO THE BEAD OF SEALANT THAT THE THRESHOLD IS SET INTO. SEAL THE END OF THE SILL FLASHING TO THE DOOR JAMB THOROUGHLY.
PAGE 27 SECTION IV ASSEMBLY & INSTALLATION C - SILL FLASHING INSTALLATION (CONT.) VIEW OF JAMB AT CONDITION #9359 #9358 CONTINUOUS SHOWN OR LB78/FV16 VINYL NOT SHOWN #9357 The sill flashing must be sealed to the condition and the jamb member set in a bead of sealant to ensure a water tight seal. SEALANT FIG. #29 K980 STEP 3) INCORPORATING THE SILL FLASHING END CAPS WILL COMPLEMENT THE SEALING PROCEDURE.
SECTION IV ASSEMBLY & INSTALLATION C - SILL FLASHING INSTALLATION (CONT.) STEP 4) SILL FLASHING CUT LENGTH = ROUGH OPENING MINUS 1/2" WITH END CAPS. END CAPS WOULD BE INCORPORATED IF THE SILL FLASHING COULD NOT BE SEALED TO THE CONDITION COMPLETELY. AN EXAMPLE WOULD BE, IF THE JAMB CONDITION IS LESS THAN THE SILL FLASHING DEPTH OR IF THERE IS A VOID IN THE CONDITION. Sealant K980 Sealant for # 1G83 & # 1G86 FIG. #30 STEP 5) SPLICE THE FLASHING EVERY 20'-0" AS SHOWN IN FIG. #31 BELOW.
PAGE 29 SECTION IV ASSEMBLY & INSTALLATION C - SILL FLASHING INSTALLATION (CONT.) STEP 6) IF A CORNER IS REQUIRED, MITER THE FLASHING TO THE REQUIRED ANGLE AND THEN INSTALL AS SHOWN IN THE FIGURES BELOW. LOCATE FASTENERS 3" AWAY FROM ANY CORNER AND 1 1/2" FROM THE EDGE OF THE SILL FLASHING SPLICE. 1 1/2" 6" MIN. Cover the heads of all attachment screws with sealant. 1 1/2" SEALANT K979 3" TYP. 3/8" 12" MIN. TO SPLICE JOINT FIG. #32 # 1G83 sill flashing shown, # 1G86 is similar.
PAGE 30 SECTION IV ASSEMBLY & INSTALLATION D - SCREW SPLINE FRAME & SIDE LITE TO DOOR JAMB ASSEMBLY #9359 JAMB NOT SHOWN FOR CLARITY #9359 HEAD LB78/FV16 PERIMETER FILLERS NOT SHOWN FOR CLARITY. (REQUIRED @ HEAD, JAMB & SILL) APPLY SEALANT TO THE ENDS OF ALL HORIZONTALS BEFORE ASSEMBLY. #9358 SHOWN at DOOR JAMB WAX ALL SCREWS S129 ASSEMBLY SCREWS #8401 HORIZ. SHOWN #9357/#9358 SIMILAR S129 APPLY SEALANT TO SNAP AREA AT THE INTERIOR AND EXTERIOR. #9357 SILL SILL FLASHING NOT SHOWN S129 FIG.
PAGE 31 SECTION IV ASSEMBLY & INSTALLATION D - SCREW SPLINE FRAME & SIDE LITE TO DOOR JAMB ASSEMBLY (CONT.) EXPLODED VIEW NOTE: #9358 GLAZING ADAPTOR IS THE SAME LENGTH AS THE STANDARD #9359 JAMB. FIG. #35 NOTE: Make sure the bead of sealant under the threshold is continuous through the door jamb and married into the bead of sealant that the sill flashing is set into.
PAGE 32 SECTION IV ASSEMBLY & INSTALLATION E - WATER DEFLECTOR INSTALLATION Water deflectors are used at the ends of all horizontal intermediates to prevent any accumulated moisture in the glazing pocket from dropping on the top edge of the 1" glass unit below. #9359/#9358 HWD1 WATER DEFLECTOR Apply a thin coat of silicone sealant to the end of the horizontal. Set the HWD1 into the sealant and allow to cure prior to installing glass.
PAGE 33 SECTION V GLAZING A - GLASS SIZE FORMULAS System 406 (2" sight line) = D.L.O. + 7/8" (HORIZONTAL) System 406 (2" sight line) = D.L.O. + 7/8" (VERTICAL) TRANSOM LITE 9358/8402/8403 2.000 9359 D.L.O. 2.000 2.000 .375 2.000 .375 8401 D.L.O. D.L.O. 9250/9133 1.000 2.000 8400 2.000 1.000 2.000 1.000 D.L.O. Fig. # 39 9358/9359 Fig. # 38 2.000 406 STOREFRONT D.L.O. 2.
SECTION V GLAZING B - GLASS INSTALLATION STEP 1) GASKET INSTALLATION FOR OUTSIDE GLAZE. A) Apply sealant to the ends of all horizontals to seal the intersections at the verticals. At all 4 corners of the D.L.O., apply sealant in the gasket race 1" away from the intersection of the vertical and horizontal members. See detail # 40 below. B) Cut the interior and exterior push-in gasket to an approximate length of D.L.O. x 1.02 (DLO PLUS 2%). C) Install the interior glazing gasket.
PAGE 35 SECTION V GLAZING (CONT.) B - GLASS INSTALLATION STEP 1) GASKET INSTALLATION FOR OUTSIDE GLAZE TRANSOM BAR GLAZING STOP SEAL. #8402 DOOR JAMB #8403 SNAP-IN w/ #9358 GLAZING GLAZING POCKET ADAPTOR (48" MAX.) APPLY SEALANT IN GASKET RACE 1" FROM INTERSECTION TYPICAL ALL 4 CORNERS OF D.L.O.. Seal the interior glass stop leg to # 9123 GLASS STOP the transom bar and seal the end CUT LENGTH = D.LO. - 13/32". joint to the jamb and transom bar completely.
PAGE 36 SECTION V GLAZING B - GLASS INSTALLATION (CONT.) STEP 2) GLASS INSTALLATION A) Position the glass unit in front of the opening to be glazed. Lift the unit to just clear the sill stop area, and then shift the glass into the deep pocket. B) Swing the opposite edge of the glass around to align with the glazing pocket. C) Shift the glass into the shallow pocket until there is equal glass bite on both edges of the glass. NOTE: If using antiwalk blocks, refer to page 38. C A B Fig.
PAGE 37 SECTION V GLAZING B - GLASS INSTALLATION STEP 2) GLASS INSTALLATION D) Lift the glass into the head member's glazing pocket. E) Insert the setting blocks under the glass at the proper locations, typically 1/4 points of the D.L.O. Then lower the glass onto the setting blocks. F) Snap on the removable glass stop and install the exterior glazing gasket. LB78 full length/FV16 3" clip 9359 D E 9357 F FV16 3" clip 1G83 Fig.
PAGE 38 SECTION V GLAZING C - ANTIWALK BLOCK INSTALLATION STEP 1) ANTIWALK BLOCK INSTALLATION A) Install the interior gasket following the steps on page 34. B) Position the glass as described in the steps on pages 36 and 37. C) Stretch the antiwalk block as shown in Fig. 44 below, and insert it from the exterior at midlite and deep pocket side only. D) Recenter the glass unit to maintain equal glass bite all around. E) Install the exterior gasket. HN52 ANTIWALK BLOCK FIG.
PAGE 39 SECTION V GLAZING C - ANTIWALK BLOCK INSTALLATION (CONT.) STEP 2) ANTIWALK BLOCK DEGLAZING A) Remove the interior and exterior glazing gaskets. B) Push the glass back to the interior side. C) Remove the antiwalk block with a sharp hook shaft tool from the exterior side. ANTIWALK BLOCK REMOVE FROM THIS SIDE GASKETS REMOVED EXTERIOR FIG.
