Series 960 wall storefront Installation Instructions Part NO.
TABLE OF CONTENTS SECTION I GENERAL NOTES PAGE 1 II PARTS IDENTIFICATION PAGE 2-17 III SCREW SPLINE FABRICATION PAGE 18-26 IV SHEAR BLOCK FABRICATION PAGE 27-34 V SCREW SPLINE and SHEAR BLOCK FABRICATION A) B) C) COVERS AND WEEPS GLASS SETTING CHAIR and 1/4" / 1/2" ADAPTORS SYSTEM II WINDOW ADAPTORS PAGE 35-36 PAGE 37 PAGE 38 VI DOOR FRAME INSTALLATION PAGE 39-41 VII SILL FLASHING INSTALLATION PAGE 42-44 VIII SCREW SPLINE and SHEAR BLOCK INSTALLATION A) B) C) D) E) F) G) H) IX FRAM
PAGE 1 SECTION I - GENERAL NOTES EFCO Series 960 Wall is a thermal wall system with a 1 3/4" face dimension and has system depth dimensions from 2 3/4" to 8 1/8". The system is exterior glazed with either 1/4" or 1" dry glazing. Entrance doors are an engineered part of the system. 1) Check the shop drawings, installation instructions, and the glazing instructions to become thoroughly familiar with the project. The shop drawings take precedence and include specific details for the project.
PERIMETER BACK MEMBERS COVERS 9600 5/8" (USE H260 ISOLATOR) 9628 9613 9616 2 9/16" 4 1/16" 4 13/16" 4 1/2" 6" 9617 1 9/16" FOR 1" GLAZING (SHEAR BLOCK 0NLY) 3 1/2" 6 3/4" 4 1/8" 5 1/8" 6 5/8" 7 3/8" 9602 1 5/8" 4 1/2" 5 1/2" 7" 7 3/4" 9604 2" 4 7/8" 5 7/8" 7 3/8" 8 1/8" PAGE 2 JDA 10/2000 9601 1 1/4" SECTION II - PARTS IDENTIFICATION PERIMETER COMPONENTS and COMBINATIONS
9608 MULLIONS COVERS 1 9/16" FOR 1" GLAZING (USE H260 ISOLATOR) 9610 9609 2 9/16" 4 1/16" 4 13/16" 4 1/2" 6" 6 3/4" 9627 (SHEAR BLOCK ONLY) 9600 5/8" 3 1/2" 4 1/8" 5 1/8" 6 5/8" 7 3/8" 9602 1 5/8" 4 1/2" 5 1/2" 7" 7 3/4" 9604 2" 4 7/8" 5 7/8" 7 3/8" 8 1/8" PAGE 3 CONT.
SPLIT MULLIONS FOR 1" GLAZING (USE H260 ISOLATOR) 9612 9611 9626 9625 9615 9614 4 13/16" 9600 5/8" 4 1/2" 6" 6 3/4" 9601 1 1/4" 5 1/8" 6 5/8" 7 3/8" 9602 1 5/8" 5 1/2" 7" 7 3/4" 9604 2" 5 7/8" 7 3/8" 8 1/8" JDA 10/2000 PAGE 4 4 1/16" CONT.
PERIMETER BACK MEMBERS 9620 1 9/16" FOR 1/4" GLAZING (USE H261 ISOLATOR) 2 9/16" 9619 4 1/16" 9618 4 13/16" 6" 9679 (SHEAR BLOCK ONLY) COVERS 2 3/4" 3 3/4" 5 1/4" 9601 1 1/4" 3 3/8" 4 3/8" 5 7/8" 9602 1 5/8" 3 3/4" 4 3/4" 6 1/4" 9604 2" 4 1/8" 5 1/8" 6 5/8" 6 5/8" 7" 7 3/8" PAGE 5 CONT.
9608 MULLIONS COVERS 1 9/16" FOR 1/4" GLAZING (USE H261 ISOLATOR) 9610 9609 2 9/16" 4 1/16" 4 13/16" 9627 (SHEAR BLOCK ONLY) 3 3/4" 5 1/4" 6" 9601 1 1/4" 3 3/8" 4 3/8" 5 7/8" 6 5/8" 9602 1 5/8" 3 3/4" 4 3/4" 6 1/4" 7" 9604 2" 4 1/8" 5 1/8" 6 5/8" 7 3/8" PAGE 6 2 3/4" CONT.
COVERS 9600 5/8" 2 9/16" 3 3/4" (USE H261 ISOLATOR) 9612 9611 9626 9625 SPLIT MULLIONS FOR 1/4" GLAZING 4 1/16" 9615 9614 4 13/16" 5 1/4" 6" 6 5/8" 9602 1 5/8" 4 3/4" 6 1/4" 7" 9604 2" 5 1/8" 6 5/8" 7 3/8" PAGE 7 5 7/8" CONT.
FOR 1/4" & 1" GLAZING BUTT GLAZED MULLIONS 2 9/16" B.M. 4 1/16" B.M. 9635 9662 4 13/16" B.M. 9663 16C2/16C1 SSG TO CAPTURED ADAPTOR HORIZ.TO VERT. SHEAR BLOCK K347 CLEAR K349 CLEAR K351 CLEAR K348 BRONZE K350 BRONZE K352 BRONZE 1/4" GLAZING ADAPTOR 9637 USE WM11 TAPE & 9637 SFZ4 #8-15 X 1 1/4 SFZ4 PL-FH-SMS 18-8 AB 3/8" ADHESIVE PAGE 8 ADHESIVE CONT.
CORRESPONDING MULLION LENGTHS FOR 1" GLAZING 4 1/16" 2 9/16" BACK MEMBER BACK MEMBER (2 1/2" SIGHT LINE) (w/ 5/8" COVER) DOOR HEADER SHEAR BLOCKS (7093) 9633 4 1/2" K333 RH CLR. K334 LH CLR. K335 RH BRZ. K336 LH BRZ. K325 RH CLR. K326 LH CLR. K327 RH BRZ. K328 LH BRZ. 4.500" DOOR JAMBS 9621 6" (1 3/4" SIGHT LINE) 6.000" 960 Wall DOOR HEADERS (w/ 5/8" COVER) 9634 9638 DOOR JAMB SHEAR BLOCKS (FOR HEADER APPLICATION) SURFACE CLOSER 9674 EXTERIOR 9673 INTERIOR K194 CLR. K195 BRZ.
CORRESPONDING MULLION LENGTHS FOR 1" GLAZING 4 1/16" BACK MEMBER 4 13/16" BACK MEMBER 9622 6 3/4" (w/ 1 1/4" COVER) (w/ 5/8" COVER) (2 1/2" SIGHT LINE) 8.125" DOOR JAMBS K329 RH CLR. K330 LH CLR. K331 RH BRZ. K332 LH BRZ. 7.000" (7093) K325 RH CLR. K326 LH CLR. K327 RH BRZ. K328 LH BRZ. 6.750" DOOR HEADER SHEAR BLOCKS 6.
DOOR HEADERS (2 1/2" SIGHT LINE) 9678 5 1/4" (w/ 5/8" COVER) K369 RH BRZ. K370 LH BRZ. K371 RH CLR. K372 LH CLR. 5.250" DOOR HEADER SHEAR BLOCKS (7093) DOOR JAMBS (1 3/4" SIGHT LINE) 9636 (w/ 5/8" COVER) DOOR JAMB SHEAR BLOCKS (FOR HEADER APPLICATION) SURFACE CLOSER K194 CLR. K195 BRZ. 9674 9733 EXTERIOR ADAPTOR 9673 INTERIOR PAGE 11 9673 / 9674 CONT. JDA 10/2000 TRANSOM JAMB GLAZING SECTION II - PARTS IDENTIFICATION DOOR HEADERS & JAMBS FOR 1/4" GLAZING 4 1/16" B.M.
8940/8942 2 COLOR DOOR JAMB #1G43 6.000" 3 1/2" SIGHT LINE 3.500" 9680 FOR THERMASTILE DOORS (2" THICK ONLY) 9672 6" SIGHT LINE 6.000" (w/ 5/8" COVER) DOOR JAMB SHEAR BLOCK K324 - CLR K447 - BRZ 8940/8941 9681/9682 2 COLOR DOOR JAMB #1G42 (w/ 5/8" COVER) 13 SPLAYED MULLION & (FOR HEADER APPLICATION) SURFACE CLOSER K323 - CLR K446 - BRZ CONT. KDE 10/2002 DOOR JAMB SHEAR BLOCK PAGE 12 COVER 4.
STANDARD SILL FLASHINGS w/END CAPS BACK MEMBER SPLICE JOINT # F542 END CAP PKG. 3.213" 1 9/16" B.M. 9972 1.938" K479 #9972 - 2 13/16" TRIMMED LEG (1) FT78, (2) SFP6 #9982 - 3 3/4" TRIMMED LEG (1) FT79, (2) SFP6 4.213" 2 9/16" B.M. 9982 1.938" K480 5.713" 4 1/16" B.M. 9668 1.938" #9668 - 5 5/16" TRIMMED LEG K481 (1) FT80, (2) SFP6 6.503" 4 13/16" B.M. 9974 1.
8487 8485 8485 / 8491 135 INSIDE 4.500" (USE H260 ISOLATOR) 6" SYSTEM DEPTH 4 1/2" SYSTEM DEPTH 8487 / 8491 FOR 1" GLAZING 135 INSIDE 6.0 00" 8491 8491 1.1 88" 1.1 88" 8488 / 8489 8488 4.500" 135 OUTSIDE 8486 / 8490 8486 00" 6.0 135 OUTSIDE 8489 88" 2.1 PAGE 14 50" 2.7 CONT.
FOR 1" GLAZING USE H260 ISOLATOR 4 1/2" SYSTEM DEPTH 8477 / 8478 90° INSIDE CORNER MULLION 6" SYSTEM DEPTH 8477 / 8479 90° INSIDE CORNER MULLION 8477 2.625 2.625 6.000 4.500 8478 8477 8479 .687 .687 SHEAR BLOCK REQ'D = K477 SHEAR BLOCK REQ'D = K478 4 1/2" SYSTEM DEPTH 8474 / 8475 90° OUTSIDE CORNER MULLION 6" SYSTEM DEPTH 8474 / 8476 90° OUTSIDE CORNER MULLION 6 3/4" SYSTEM DEPTH 8474 / 16C3 90° OUTSIDE CORNER MULLION 1.062 1.062 1.062 16C3 8476 8475 4.
PAGE 16 SECTION II - PARTS IDENTIFICATION CONT.
PAGE 17 SECTION II - PARTS IDENTIFICATION SYSTEM 960 WALL ACCESSORIES LIST ABCD B CD ABCD ABCD ABCD ABCD B CD B CD ABCD B CD H457 SCREW SPLINE & SHEAR BLOCK DRILL FIXTURE W115 BULB GASKET W125 @ UNDERSIZED GLASS .875" TO .906" THICK W143 @ OVERSIZED GLASS or GRID BOTH SIDES W127 WEDGE GASKET (DOOR FRAME-EXT.) WM11 BUTT GLAZE SPACER 3/8" x 1/2" TAPE HORIZ. TO SHEAR BLOCK STT7 #10-12 X 1 PL-PH-SMS 18-8 AB CONT.
PAGE 18 SECTION III - SCREW SPLINE FABRICATION The screw spline system is a fabrication and erection method that permits the preassembly of single units in the shop or at the job site. These units are then erected by mating the male mullion with the female mullion counterparts. When an entrance is required, shear block joinery must be used to attach the side lite horizontals to the immediate door frame. The other side of the side lite will be fabricated for screw spline joinery as usual.
PAGE 19 SECTION III - SCREW SPLINE FABRICATION DRILLING TEMPLATE CONT. VERTICAL DRILLING= SCREW SPLINE # 16 DRILL (.177 DIA.) = SHEAR BLOCK # 21 DRILL (.159 DIA.) HORIZONTAL DRILLING= SHEAR BLOCK (.187 DIA.) 3/8" NOTCH TO CLEAR SHEAR BLOCK AT THE 2 9/16" SYSTEM. [INTERIOR] .980 [EXTERIOR] SET EDGE OF TEMPLATE FLUSH WITH GLAZING SIDE (VERT.) .250 .500 .500 .150 .150 1.100 .500 FIG. # 1 .937 1.055 2.187 960 WALL 3/8" NOTCH TO CLEAR SHEAR BLOCK AT THE 2 9/16" SYSTEM.
PAGE 20 SECTION III - SCREW SPLINE FABRICATION DRILL JIG CONT. TOP OF VERTICAL ABCD B CD ABCD B CD ABCD B CD ABCD B CD ABCD ABCD BOTTOM OF HEAD TOP OF INT. HORIZONTAL ABCD B CD ABCD B CD ABCD B CD ABCD B CD ABCD ABCD BOT. OF INT. HORIZONTAL TOP OF SILL ABCD B CD ABCD B CD ABCD B CD ABCD B CD ABCD ABCD BOTTOM OF VERTICAL H457 .177" DIA.
PAGE 21 SECTION III - SCREW SPLINE FABRICATION (CONT.) 9625/9626 = 2 9/16" B.M. 9611/9612 = 4 1/16" B.M. 9614/9615 = 4 13/16" B.M. 50 1.7 C B F A A E X Top portion of the drilling template See page 19 & 20. D ER D EA OM B T OT 7 .93 H OF 55 1.0 87 2.1 FIG. # 3 For 2 9/16" back member top screw spline holes drill the marked "D" & "E" locations 0.177 dia.(# 16 Drill) (2 Holes) For 4 1/16" & 4 13/16" back members top screw spline holes drill the marked "D" & "F" locations 0.177 dia.
PAGE 22 SECTION III - SCREW SPLINE FABRICATION (CONT.) For 2 9/16" back member intermediate screw spline holes drill the marked "D" & "E" locations 0.177 dia.(# 16 Drill) (2 Holes) 9625/9626 = 2 9/16" B.M. 9611/9612 = 4 1/16" B.M. 9614/9615 = 4 13/16" B.M. For 4 1/16" & 4 13/16" back members intermediate screw spline holes drill the marked "D" & "F" locations 0.177 dia.(# 16 Drill) (4 Holes) 50 F 1.7 E C D F A B A E D OF E P IAT TO D E RM E NT FIG.
PAGE 23 SECTION III - SCREW SPLINE FABRICATION (CONT.) 9625/9626 = 2 9/16" B.M. 9611/9612 = 4 1/16" B.M. 9614/9615 = 4 13/16" B.M. For 2 9/16" back member sill screw spline holes drill the marked "D" & "E" locations 0.177 dia.(# 16 Drill) (2 Holes) For 4 1/16" & 4 13/16" back members sill screw spline holes drill the marked "D" & "F" locations 0.177 dia.(# 16 Drill) (2 Holes) 50 F 1.7 E C D A B A FIG. # 5 ILL P TO S OF 7 .93 55 1.0 87 2.
PAGE 24 SECTION III - SCREW SPLINE FABRICATION (CONT.) 9628 9613 9616 Apply butyl type sealant at metal to metal joints of horizontal and vertical members. Refer to page 26. FEMALE HALF OF SPLIT MULLION 9627 9610 9609 S108 9625/9626 9611/9612 9614/9615 S108 9628 9613 9616 FIG. # 6 S108 STEP 5) Apply butyl type sealant to the ends of all horizontals before assembling the units. See Fig. # 8 thru Fig. # 11 on page 26. STEP 6) Assemble the units as shown in Fig. # 6 above and in Fig.
PAGE 25 SECTION III - SCREW SPLINE FABRICATION (CONT.) NOTE: 1 9/16" BACK MEMBER SYSTEM CANNOT BE SCREW SPLINE ASSEMBLED. MALE HALF OF SPLIT MULLION 9628 9613 9616 9625/9626 9611/9612 9614/9615 9627 9610 9609 S108 S108 Apply butyl type sealant at metal to metal joints of horizontal and vertical members. Refer to page 26. FIG. # 7 S108 9628 9613 9616 STEP 7) Snap together the assembled female and male units, then install into the opening.
PAGE 26 SECTION III - SCREW SPLINE FABRICATION (CONT.) FIG. # 8 FIG. # 9 FIG. #6 THRU # 9 SHOW THE SHADED AREAS WHERE A BUTYL TYPE SEALANT MUST BE APPLIED TO THE ENDS OF THE HORIZONTALS, AT METAL TO METAL JOINTS. FIG. # 10 # 9667 ADAPTOR - 1/4" GLZ. # 9666 ADAPTOR - 1/2" GLZ. FIG. # 11 Adaptors are available to convert 1" glazing systems to 1/4" and 1/2" glazing. Refer to Fig. # 10 and # 11 above.
PAGE 27 SECTION IV - SHEAR BLOCK FABRICATION STEP 1) Measure the opening to determine the cut length of the frame components. NOTE: Allow a minimum 1/2" shim and caulk space around the perimeter. NOTE: Allow extra clearances, if necessary, to accommodate building tolerances. STEP 2) Cut the verticals and vertical face caps to the frame size. NOTE: Verticals must run through. If the opening has an entrance, see the appropriate frame and door fabrication and installation sheets.
PAGE 28 SECTION IV - SHEAR BLOCK FABRICATION CONT. VERTICAL DRILLING- DRILLING TEMPLATE = SCREW SPLINE # 16 DRILL (.177 DIA.) = SHEAR BLOCK # 21 DRILL (.159 DIA.) HORIZONTAL DRILLING= SHEAR BLOCK (.187 DIA.) 3/8" NOTCH TO CLEAR SHEAR BLOCK AT THE 2 9/16" SYSTEM. [INTERIOR] .980 [EXTERIOR] SET EDGE OF TEMPLATE FLUSH WITH GLAZING SIDE (VERT.) .250 .500 .500 .150 .150 1.100 .500 FIG. # 12 .937 1.055 2.187 960 WALL 3/8" NOTCH TO CLEAR SHEAR BLOCK AT THE 2 9/16" SYSTEM.
PAGE 29 SECTION IV - SHEAR BLOCK FABRICATION DRILL JIG CONT. TOP OF VERTICAL ABCD B CD ABCD B CD ABCD B CD ABCD B CD ABCD ABCD BOTTOM OF HEAD TOP OF INT. HORIZONTAL ABCD B CD ABCD B CD ABCD B CD ABCD B CD ABCD ABCD BOT. OF INT. HORIZONTAL TOP OF SILL ABCD B CD ABCD B CD ABCD B CD ABCD B CD ABCD ABCD BOTTOM OF VERTICAL H457 .159" DIA.
PAGE 30 SECTION IV - SHEAR BLOCK FABRICATION (CONT.) 50 1.7 C B F A A E X D Top portion of the drilling template. See page 28 and 29. R DE OM OF A HE 7 .93 55 1.0 87 2.1 B T OT FIG. # 14 For 1 9/16" back member top shear block holes drill the marked "A" locations .159 dia. (# 21 Drill) (2 places). For 2 9/16" back member top shear block holes drill the marked "A" & "B" locations .159 dia. (# 21 Drill) (3 places).
PAGE 31 SECTION IV - SHEAR BLOCK FABRICATION (CONT.) For 1 9/16" back member intermediate shear block holes drill the marked "A" locations .159 dia. (# 21 Drill) (2 places). For 4 1/16" & 4 13/16" back members intermediate shear block holes drill the marked "A" & "C" locations .159 dia. (# 21 Drill) (3 places). For 2 9/16" back member intermediate shear block holes drill the marked "A" & "B" locations .159 dia. (# 21 Drill) (3 places). 50 F 1.
PAGE 32 SECTION IV - SHEAR BLOCK FABRICATION (CONT.) For 1 9/16" back member bottom shear block holes drill the marked "A" locations .159 dia. (# 21 Drill) (2 places). For 2 9/16" back member bottom shear block holes drill the marked "A" & "B" locations .159 dia. (# 21 Drill) (3 places). For 4 1/16" & 4 13/16" back members bottom shear block holes drill the marked "A" & "C" locations .159 dia. (# 21 Drill) (3 places). 50 F 1.7 E C D A B Bottom portion of the drilling template. See page 28 and 29.
PAGE 33 SECTION IV - SHEAR BLOCK FABRICATION (CONT.) STT7 #10 x 1" P.H.S.M.S. FIG. # 19 Showing head application NOTE: All shear blocks are predrilled at the factory. (# K147)(# K150)(# K170) Line up the edge of the fixture with the end of the horizontal. ILL DR FIG. # 18 Butt this edge of the fixture against the glazing dart. Showing sill application. "X" Drill hole "X" .187 dia. (# 13 Drill) to clear for the horizontal attachment screw. FIG.
PAGE 34 SECTION IV - SHEAR BLOCK FABRICATION (CONT.) SEALANT ON ENDS SEE PAGE 26 9608 9609 9610 9627 SEALANT ON ENDS SEE PAGE 26 FIG. # 20 K150 K170 K147 STEP 6) Apply a butyl type sealant to the ends of all horizontals before assembling the units as shown in Fig. #20 above. See page 26 for sealant application guidance. STEP 7) Assemble the units as shown in Fig. # 20 above.
PAGE 35 SECTION V A - SCREW SPLINE / SHEAR BLOCK FABRICATION SNAP ON COVERS AND WEEP HOLES The vertical covers are installed first. The length is the same as the frame size. The weep holes are located in the underside and at the ends of the intermediate horizontal cover, 1" from the end and 1/4" in diameter. See Fig. # 21 and # 22 below. 1" FRAME SIZE HORIZONTAL COVER LENGTH = D.L.O. - 1/16" 1" 1/4" FIG.
SECTION V A - PAGE 36 SCREW SPLINE / SHEAR BLOCK FABRICATION CONT. SNAP ON COVERS AND WEEP HOLES PRIMARY SEAL A COSMETIC CAULK JOINT CAN BE ADDED TO THE HEAD AND JAMB COVERS AFTER THE UNIT IS GLAZED. A PRIMARY SEAL WILL STILL BE REQUIRED AS INDICATED IN FIG. # 23. WEEP DO NOT SEAL FRONT EDGE LEAVE OPEN FOR DRAINAGE WEEP HOLES ARE HIDDEN PRIMARY SEAL FIG.
SECTION V B - PAGE 37 SCREW SPLINE / SHEAR BLOCK FABRICATION CONT. GLASS SETTING CHAIR AND GLAZING ADAPTORS Use setting block # K149 when using 1/4" and 1/2" glazing adaptors (# 9667 or # 9666) in a 1" glazed system. 4 1/2" CL FIG. # 24 The glazing adaptor will need to be notched to clear the setting chair/block at quarter point locations, as shown in Fig. # 24 and # 25. CL REMOVE CENTER LINE OF CUTOUT AT QUARTER POINTS .305 #9666 OR #9667 4 1/2" FIG.
SECTION V C - PAGE 38 SCREW SPLINE / SHEAR BLOCK FABRICATION CONT. SYSTEM II ADAPTOR FOR P.O. / P.I. & CASEMENTS The vertical SYSTEM II adaptor runs through and is square cut. The cut length formula is frame D.L.O. - 1/6". The horizontal adaptor requires notching to match the vertical. The cut length formula for the horizontal adaptor is frame D.L.O. - 7/16", then notch the vertical leg back 9/16" x 1/8" at each end. These dimensions allow 1/32" clearance per end.
PAGE 39 SECTION VI - DOOR FRAME INSTALLATION NOTE: If an entrance frame is required, it must be installed first. NOTE: If NO entrance frame is required, proceed to Section VII. WEEP THE TRANSOM BAR WITH (2) 1/4" DIA. HOLES, 5/8" DOWN FROM THE TOP AND AT 1/4 POINTS. .625 #9633 SHOWN, OTHERS SIMILAR. JAMB END FIG. # 27 1/4 P OINT 1/4" DIA. STEP 1) Correctly locate the entrance frame in the opening. STEP 2) Set the assembled door frame in the opening, plumb and level.
PAGE 40 SECTION VI - DOOR FRAME INSTALLATION (CONT.) SEE PAGES 10 THRU PAGE 12 FOR DOOR HEADER AND DOOR JAMB IDENTIFICATION. Anchor through the header glazing pocket with flat head screws. The fastener will be concealed by the closed door. Locate the fastener 6" from the ends and 24" on center maximum spacing. 9154/9155 W138 FIG. # 28 Attach through the threshold with flat head screws. INTERIOR Apply a continuous bead of sealant from door jamb to door jamb. FIG.
PAGE 41 SECTION VI - DOOR FRAME INSTALLATION TRANSOM LITE GLAZING ADAPTOR (CONT.) CUT LENGTH FORMULA FOR TRANSOM APPLIED GLAZING = D.L.O. - 1/16" APPLY A CONTINUOUS BEAD OF SEALANT VERTICALLY TO SET THE ADAPTOR INTO. 9673 SFP6 W115 W127 FIG. # 31 9674 1/2" GLASS BITE 11/16" D.L.O. APPLY SEALANT AS SHOWN AT HEAD AND TRANSOM BAR AND 1" EACH WAY IN THE GLAZING BULB TRACK PERIMETER MEMBER AT HEAD CONDITION SHEAR BLOCK ATTACHED TYPICAL JAMB MEMBER FIG.
PAGE 42 SECTION VII - SILL FLASHING INSTALLATION STEP 1) Install the sill flashing continuously between the masonry jambs or door frame to masonry. Refer to Fig. # 33 & # 34 below. Seal the ends of the sill flashing with a "skinning", nonhardening type of sealant (i.e., silicone). Before the fastener is inserted, force sealant into the hole for the sill perimeter fastener to ensure that the hole through the sill flashing is sealed. Cover the heads of all attachment screws with sealant. FIG.
PAGE 43 SECTION VII - SILL FLASHING INSTALLATION (cont.) Cover the heads of all attachment screws with sealant. The flashing attachment screws are located in the opening of the back member. SEALANT When corners are required, miter the flashing to the required angle and install as shown in Fig. # 36 and # 37. SILL FLASHINGS AVAILABLE: 9972 - 1 9/16" B.M. 9982 - 2 9/16" B.M. 9668 - 4 1/16" B.M. 9974 - 4 13/16" B.M. 3" TYP. Cover the heads of all attachment screws with sealant.
PAGE 44 SECTION VII - SILL FLASHING INSTALLATION (CONT.) END CAP ATTACHMENT VIEW AT JAMB AND CONDITION TYPICAL VERTICAL INTERMEDIATE TYPICAL PERIMETER MEMBER TYPICAL SILL MEMBER The sill flashing must be sealed to the condition and the jamb member set in a bead of sealant to ensure a water tight seal. SEALANT Fig. # 38 SEALANT REFER TO PAGE 13 FOR THE CORRECT END CAP to BACK MEMBER COMBINATION Incorporating the sill flashing end caps will complement the sealing procedure.
PAGE 45 SECTION VIII A FRAME ANCHORING AND SEALING SCREW SPLINE / SHEAR BLOCK INSTALLATION Seal horizontal cavities that are accessible with a silicone type sealant (D.C.795). SEAL THE PERIMETER HEAD AND JAMBS AT BOTH THE INTERIOR AND THE EXTERIOR. Shim and anchor the perimeter 6" from the ends and 24" on center. KEEP THIS GLAZING LEG FACE FREE FROM ANY TYPE OF SEALANT. SEAL ALL JAMB CAVITIES WITH A SILICONE TYPE SEALANT. KEEP THIS GLAZING LEG FACE FREE FROM ANY TYPE OF SEALANT. FIG.
SECTION VIII B - SCREW SPLINE / SHEAR BLOCK INSTALLATION PAGE 46 GLASS SETTING CHAIR ASSEMBLY INSTALLATION STEP 1) The glass setting chair/block can be installed by rotating upward and in, then push down to lock in place. See Fig. # 41 below. DOWN TO LOCK UPWARD AND IN FIG. # 41 STEP 2) To insure proper installation of the setting chair/block, press down until locked into position. See Fig. # 42 below. LOCKING POINT The setting chair is parallel to the horizontal surface when installed correctly.
PAGE 47 SECTION VIII C - SCREW SPLINE / SHEAR BLOCK INSTALLATION INSTALLATION OF WATER DEFLECTOR AND [1" Glazing] SETTING CHAIR / BLOCK STEP 3) With the exception of the head and sill, all intermediate horizontals must include a continuous water deflector to divert any water to the verticals or to the weep holes. See Fig. # 46 on page 48 for the deflector end notching. N W S d. DO EG 2n ESS G L N PR ADI RE TYP. INTERMEDIATE HORIZONTAL MEMBER SP . TE IN 3rdO TA NR THE 1st.
PAGE 48 SECTION VIII C - SCREW SPLINE / SHEAR BLOCK INSTALLATION CONT. INSTALLATION OF WATER DEFLECTOR AND [1" Glazing] SETTING CHAIR / BLOCK WATER DEFLECTOR NOTCH EACH END OF WATER DEFLECTOR SETTING CHAIR/BLOCK SETTING BLOCKS SHOULD BE LOCATED AT QUARTER POINTS BACK .375 1.000 NOTCH EACH END OF WATER DEFLECTOR .625 FRONT .625 LENGTH OF WATER DEFLECTOR EQUALS D.L.O. PLUS 1 1/4". FIG. # 45 FIG.
PAGE 49 SECTION VIII D - SCREW SPLINE / SHEAR BLOCK INSTALLATION DETAILS SHOWING TYPICAL GLAZING CONDITIONS AND THE RELATIONSHIP OF PARTS TO EACH OTHER. W115 K148 1/4" GLAZING H261 L130 FIG. # 47 W115 K149 1" GLAZING H260 L126 FIG.
SECTION VIII E - PAGE 50 SCREW SPLINE / SHEAR BLOCK INSTALLATION 1/4" AND 1/2" GLAZING ADAPTORS w/ L129 WATER DEFLECTOR STEP 1) Screw attach the glazing adaptor to the back mullion using the SPP8 screw, 3" from the end and 12" on center. Refer to Fig. # 49 below. SPP8 9667 9666 1/2" GLASS 1/4" GLASS FIG. # 49 STEP 2) Set the water deflector’s heel end first, then snap the outer leg onto the leg of the adaptor. Refer to Fig. # 50 below. SPP8 9667 FIG.
SECTION VIII E - PAGE 51 SCREW SPLINE / SHEAR BLOCK CONT. INSTALLATION 1/4" AND 1/2" GLAZING ADAPTORS w/ L129 WATER DEFLECTOR STEP 3) Apply a bead of sealant across the length of the deflector, and across the bulb gasket, and the end of the deflector at the vertical member’s pocket. Refer to Fig. # 51 below and to Fig. #53 on page 52. CONTINUOUS BEAD OF SEALANT L129 SPP8 L129 9666 FOR 1/2" GLASS 9667 FOR 1/4" GLASS FIG.
SECTION VIII E - PAGE 52 SCREW SPLINE / SHEAR BLOCK CONT. INSTALLATION OF WATER DEFLECTOR, 1/4" AND 1/2" GLAZING ADAPTORS NOTCH EACH END OF THE WATER DEFLECTOR. 1" GLASS GLAZED OVER 1/4" OR 1/2" GLASS OR SPANDREL FILL THE VOID BETWEEN THE WATER DEFLECTOR AND THE "DART" WITH SILICONE AND EXTEND INTO THE VERTICAL GLAZING POCKET ACROSS THE GLAZING BULB FILLING THE GAP. WATER DEFLECTOR OVER ADAPTOR SEALANT SETTING CHAIR / BLOCK SETTING BLOCKS SHOULD BE LOCATED AT QUARTER POINTS 9667 SHOWN 9666 OPT.
SECTION VIII F - PAGE 53 SCREW SPLINE / SHEAR BLOCK INSTALLATION DETAILS SHOWING THE RELATIONSHIP OF THE GLAZING ADAPTORS AND OTHER PARTS AT HORIZONTAL INTERMEDIATES 9667 1/4" GLAZING ADAPTOR SPP8 1/4" ADAPTOR (FOR 1" GLAZED SYSTEM) H260 L129 9667 1/4" GLAZING ADAPTOR SET IN SEALANT FIG. # 55 Elevations without horizontal intermediates may use #9649 1/4" glazing adaptor throughout as an alternate to the #9667 adaptor.
SECTION VIII F - PAGE 54 SCREW SPLINE / SHEAR BLOCK INSTALLATION CONT. DETAILS SHOWING THE RELATIONSHIP OF THE GLAZING ADAPTORS AND OTHER PARTS AT THE SILL 9667 1/4" ADAPTOR 1/4" ADAPTOR (FOR 1" GLAZED SYSTEM) SPP8 H260 FIG. # 57 See page 52 for the notching of # 9667 and # 9666 glazing adaptors for setting chair clearance. 9666 1/2" ADAPTOR 1/2" ADAPTOR (FOR 1" GLAZED SYSTEM) SPP8 H260 FIG.
PAGE 55 SECTION VIII G - SCREW SPLINE / SHEAR BLOCK BULB GASKET INSTALLATION STEP 1) Push in all VERTICAL glazing gasket, being careful not to stretch the gasket. Apply sealant in the glazing bulb cavity 1" from the ends, and push the bulb gasket into the sealant. Refer to the figures below. GASKET SHOWN INSTALLED Push the bulb in being careful not to strech the gasket. Set bulb in sealant 1" from the ends of all horizontals and verticals. FIG. # 58 1 TY " P. FIG. # 60 SILICONE TYPE SEALANT (D.C.
PAGE 56 SECTION VIII H - SCREW SPLINE / SHEAR BLOCK INSTALLATION SYSTEM II WINDOW ADAPTOR FOR PROJECT OUT, PROJECT IN, AND CASEMENTS INSTALL W104 WEATHERING SEAL INTERSECTION COMPLETELY INSTALL W104 WEATHERING FIG. # 61 (FOR 1" GLAZED F960 SYSTEMS ONLY) VERTICALS RUN THROUGH, COPE HORIZONTALS TO MATCH. SYSTEM II WINDOW SIZE FORMULA D.L.O. - 5/8" SYSTEM II WINDOWS W104 GASKET 9648 9/16" 3/4" 3/16" H260 FIG.
PAGE 57 SECTION IX - STRUCTURAL SILICONE GLAZED MULLION STEP 1) Cut the S.S.G. mullion to frame D.L.O. and screw spline attach the mullion to the perimeter members using the S108 screw spline screws. See page 59. Set the assembled unit in place on the sill flashing, and anchor as directed previously. Refer to Section VIII. STEP 2) Install the butt glaze spacer tape to the butt glaze mullion as shown in Fig. #63 on page 58. The spacer tape will run the full length of the vertical butt glaze mullion.
PAGE 58 STRUCTURAL SILICONE GLAZED MULLION SECTION IX - CONT. STEP 7) Install the interior structural silicone to the glass/spacer tape/mullion, as shown below. This step will require an overnight cure. STEP 8) The next day remove the temporary covers and replace any clips that are broken in this process. STEP 9) Install the exterior structural silicone to the glass joint. Clean any excess sealant from the glass surface, presenting a clean professional appearance.
PAGE 59 STRUCTURAL SILICONE GLAZED MULLION SECTION IX - CONT. ASSEMBLY PROCEDURE FOR STRUCTURAL SILICONE GLAZED VERTICAL MULLIONS S108 SCREWS TYP. SYSTEM HEAD MEMBER H260 CLIP - 1" GLAZING H261 CLIP - 1/4" GLAZING #9635 - 2 9/16" B.M. #9662 - 4 1/16" B.M. #9663 - 4 13/16" B.M. CUT TO FRAME D.L.O. C L 6" TYP. SINGLE CLIP C L TYP. SYSTEM SILL MEMBER 3" DUAL CLIP 3" DUAL CLIP C L 6" TYP.
PAGE 60 SECTION IX - STRUCTURAL SILICONE GLAZED MULLION CONT. INSTALLATION OF THE WATER DEFLECTOR AT A S.S.G. MULLION THE WATER DEFLECTOR RUNS THROUGH AT THE MULLION. SEE PAGE 48 FOR END NOTCH AT JAMBS AND VERTICAL INTER. #9635 SHOWN, #9662 & #9663 SIMILAR. SEE PAGE 47 FOR SEALING THE WATER DEFLECTOR TO THE DART OF THE MULLION. Notch the water deflector as shown below, and seal completely from horizontal to horizontal. CL NOTE: IF A SPLICE JOINT IS REQUIRED LOCATE IT 6" AWAY FROM THE S.S.G.
PAGE 61 SECTION X A - GLAZING GLASS SIZE / GLASS SETTING Glass size = D.L.O. + 1" for both 1" glazing and 1/4" glazing systems. (See page 59 for butt glaze mullion glass bite requirements.) Be sure the "ears" of the clips face toward the glass at the head, jamb, and sill. Also, up at the horizontal intermediates. 9" TYP. TO SINGLE CLIP CL DUAL CLIP 3" 3" CL DUAL CLIP STEP 1) NOTE: 960 WALL 9" TYP. TO SINGLE CLIP FIG.
SECTION X B - TEMPORARY GLAZING PAGE 62 USING CLIPS & COVERS D.L.O. D.L.O. D.L.O. D.L.O. TYP. APPLICATION SHOWING TEMPORARY COVER LOCATIONS 12" 6" TYP. TO SINGLE CLIP CL DUAL CLIP 3" 3" CL DUAL CLIP 9" TYP. TO SINGLE CLIP (2) 12" COVERS w/ BULB GASKET & (3) ISOLATOR CLIPS PER COVER HORIZONTALLY & VERTICALLY 12" FIG. # 69 NOTE: If temporary glazing is required, EFCO recommends the use of (2) 12" lengths of the snap cover and (3) clips min.
PAGE 63 SECTION X C - TEMPORARY GLAZING FOR STRUCTURAL BUTT GLAZED SYSTEMS USING CLIPS AND COVERS S108 SCREWS TYP. SYSTEM HEAD MEMBER H260 CLIP - 1" GLAZING H261 CLIP - 1/4" GLAZING #9635 - 2 9/16" B.M. #9662 - 4 1/16" B.M. #9663 - 4 13/16" B.M. CUT TO FRAME D.L.O. C L 6" TYP. SINGLE CLIP C L TYP. SYSTEM SILL MEMBER 3" DUAL CLIP 12" 3" DUAL CLIP C L 6" TYP. SINGLE CLIP C L Fig. # 70 12" TYP. SYSTEM EXT. COVER CLIPS & COVERS NOT SHOWN AT THE HEAD FOR CLARITY, BUT THEY MUST BE USED.
