Series 5600 Center tongue sunshade clip Installation manual Part NO.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 TABLE OF CONTENTS SECTION I II III IV V VI VII VIII IX X XI XII XII PAGE GENERAL NOTES …………………..…………………………… 3-4 PARTS IDENTIFICATION…………………………….…………. 5 SUNSHADE CLIP ATTACHMENT….…………………………... 6-11 SUNSHADE CLIP SEALING………………..……………………12 VERTICAL SNAP COVER INSTALLATION…………………...13-15 COMPLETED SUNSHADE MOMENT CLIP ATTACHMENT...16 SUNSHADE “LADDER” ASSEMBLY…...………………………17-18 SUNSHADE “LADDER” ATTACHMENT.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION I: GENERAL NOTES I II HANDLING / STORING / PROTECTING ALUMINUM- The following precautions are recommended to assure early acceptance of your products and workmanship. A. HANDLE CAREFULLY- Store with adequate separation between components so the material will not rub together. Store material off the ground. Protect materials against weather elements and other construction trades. B.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION I: GENERAL NOTES CONTINUED E. Prevent all aluminum from coming in direct contact with masonry or dissimilar materials by means of an appropriate primer F. Follow the EFCO framing installation and glazing instructions. G. Verify contents of all material shipments received upon arrival. Verify quantity and correct finishes. NOTIFY EFCO IMMEDIATELY OF ANY DISCREPANCIES OR DAMAGE, THAT MAY HAVE OCCURRED. H.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION II: PARTS IDENTIFICATION OUT-RIGGER ARM AIR-FOIL BLADE 1/16” POLY-SHIM SUNSHADE CLIP UPPER PRESSURE PLATE W/ NOTCH LOWER PRESSURE PLATE W/ NOTCH PRESSURE PLATE SCREW UPPER COVER W/ NOTCH BULLNOSE BASE OUT-RIGGER ARM ATTACHMENT BOLT BULLNOSE COVER SUNSHADE CLIP ATTACHMENT SCREW LOWER COVER W/ NOTCH EFCO CORPORATION PART #YWSS Page 5 of 41 SUNSHADE LADDER ASSEMBLY SCREW
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION III: SUNSHADE CLIP ATTACHMENT ERECT CURTAIN WALL IN ACCORDANCE WITH THE S-5600 GENERAL INSTALLATION INSTRUCTIONS & SHOP DRAWINGS FOR THE PROJECT, WITH THE EXCEPTION OF THE VERTICAL PRESSURE PLATES AT SUNSHADE LOCATIONS.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION III: SUNSHADE CLIP ATTACHMENT LOCATE & PLACE BOTTOM PRESSURE PLATE W/ TYPICAL GASKETS INSTALLED (NOTCHEEND UP) FOR SUNSHADE CLIP.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION III: SUNSHADE CLIP ATTACHMENT FOLLOW WITH THE TYPICAL PRESSURE PLATE ATTACHMENT SCREWS EFCO CORPORATION PART #YWSS Page 8 of 41
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION III: SUNSHADE CLIP ATTACHMENT LOCATE & PLACE TOP PRESSURE PLATE W/ TYPICAL GASKETS INSTALLED (NOTCH END DOWN) FOR SUNSHADE CLIP. ANY & ALL HORIZONTAL TO VERTICAL PRESSURE PLATE JUNCTIONS ARE TO BE SEALED IN ACCORDANCE WITH THE S-5600 GENERAL INSTALLATION INSTRUCTIONS. SEAL BETWEEN PRESSURE PLATES SUNSHADE CLIP SLOT NOTE: THE SUNSHADE ATTACHMENT DOES NOT NECESSARILY OCCUR AT THE HORIZONTAL MULLION LOCATIONS.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION III: SUNSHADE CLIP ATTACHMENT LOCATE & INSERT SUNSHADE CLIP INTO THE PRESSURE PLATE SLOT, AND FASTEN TO THE VERTICAL MULLION WITH THE APPROPRIATE QUANTITY & TYPE OF FASTENERS AS RECOMMENDED.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION III: SUNSHADE CLIP ATTACHMENT #3 #1 #2 #4 TORQUE CLIP ATTACHMENT SCREWS TO 80 in-pounds. STARTING AT THE #1 LOCATION & WORKING OUT IN SEQUENCE [AS NOTED].
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION IV: SUNSHADE CLIP SEALING ONCE ALL SCREWS ARE TORQUED; APPLY SEALANT & TOOL INTO VOIDS BETWEEN THE PRESSURE PLATE AND AROUND ENTIRE MOMENT CLIP.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION V: VERTICAL SNAP COVER INSTALLATION LOCATE AND APPLY VERTICAL SNAP-ON BOTTOM COVER.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION V: VERTICAL SNAP COVER INSTALLATION BOTTOM VERTICAL MULLION COVER VIEWED AS SNAPPED IN PLACE.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION V: VERTICAL SNAP COVER INSTALLATION LOCATE AND SNAP-ON TOP VERTICAL MULLION COVER (NOTCH SLOT DOWN).
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION VI: COMPLETED SUNSHADE CLIP ATTACHMENT COMPLETED SUNSHADE CLIP MOUNTING OPTIONAL: SEAL BETWEEN COVERS (TOP & BOTTOM) AND SUNSHADE CLIP (COSMETIC SEAL ONLY) EFCO CORPORATION PART #YWSS Page 16 of 41
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION VII: SUNSHADE “LADDER” ASSEMBLY OUT RIGGER ARM TYPICAL “AIRFOIL” BLADES, SIZE & SPACING AS DEFINED BY PROJECT SHOP DRAWINGS [SEE CURTAIN WALL SUNSHADE LIMITATIONS FOR STANDARD ARM AND BLADE LENGTHS] 3” BULLNOSE BASE TERMINATING TUBE ASSEMBLE SUNSHADE IN “LADDER” SECTIONS BEFORE HOISTING AND BOLTING BY PAIRS INTO PLACE ON SUNSHADE ATTACHMENT CLIPS.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION VII: SUNSHADE “LADDER” ASSEMBLY COMPLETED SUNSHADE “LADDER” SECTION EFCO CORPORATION PART #YWSS Page 18 of 41
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION VIII: SUNSHADE “LADDER” ATTACHMENT HOIST SUNSHADE “LADDERS” INTO PLACE BY PAIRS TO ALIGN WITH SUNSHADE CLIP HOLES.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION VIII: SUNSHADE “LADDER” ATTACHMENT EFCO CORPORATION PART #YWSS Page 20 of 41
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION VIII: SUNSHADE “LADDER” ATTACHMENT EFCO CORPORATION PART #YWSS Page 21 of 41
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION VIII: SUNSHADE “LADDER” ATTACHMENT EFCO CORPORATION PART #YWSS Page 22 of 41
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION VIII: SUNSHADE “LADDER” ATTACHMENT CONTINUE WITH SUNSHADE “LADDER” ATTACHMENTS DOWN THE LENGTH OF THE SUNSHADE RUN. EFCO DESIGNS THE SUNSHADE “LADDER” LENGTHS TO REQUIRE MINIMAL SHIMS. HOWEVER, POLYSHIMS WILL NEED TO BE INSERTED AS REQUIRED BETWEEN THE CLIP & THE OUTRIGGER ARM. ONLY FINGER TIGHTEN THE ATTACHMENT BOLTS UNTIL THE FULL RUN IS IN PLACE.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION IX: SUNSHADE LEVELING & ALIGNMENT LEVEL & ALIGN THE TOPS & FACES OF THE OUT-RIGGER ARMS BEFORE TORQUING THE ATTACHMENT BOLTS.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION X: SNAP-ON CONTINUOUS BULLNOSE COVER SNAP-ON THE BULLNOSE COVER: DEPENDING ON THE LENGTH OF THE RUN AND THE ACCURACY OF SUNSHADE LADDER LEVELING ALIGNMENT; USE OF “C” CLAMPS MAY BE NECESSARY. BE CAREFUL TO PROTECT THE FINISH FROM BEING MARRED BY THE “C” CLAMPS AS THEY ARE TIGHTENED TO ENGAGE THE SNAP.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION X: SNAP-ON CONTINUOUS BULLNOSE COVER 3” BULLNOSE TERMINATING TUBE * BLADE AND/OR BULLNOSE END CAPS MAY BE FURNISHED DEPENDING ON THE TERMINATION OF THE SUNSHADE RUN. TYPICALLY THESE CAPS ARE SCREW APPLIED LAST TO DRESS THE EXPOSED ENDS OF THE SUNSHADE BLADES / BULLNOSE. REFER TO THE PROJECT SHOP DRAWINGS FOR SPECIFIC SUNSHADE TERMINATING DETAIL (S).
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION XI: SUNSHADE CLIP ATTACHMENT AT S.S.G. VERTICAL MULLION INSERT THE S.S.G. SUNSHADE CLIP INTO THE TEMPORARY RETAINER RACE. [INSERT BY EITHER NOTCHING THE RETAINER RACE AS SHOWN, OR BY SLIDING THE CLIP IN FROM THE END OF THE MULLION] VERTICAL S.S.G. MULLION HORIZONTAL S.S.G. MULLION S.S.G.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION XI: SUNSHADE CLIP ATTACHMENT AT S.S.G. VERTICAL MULLION ONCE THE CLIP IS IN THE MULLION RACE, SLIDE THE CLIP TO THE APPROPRIATE ELEVATION HEIGHT.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION XI: SUNSHADE CLIP ATTACHMENT AT S.S.G VERTICAL MULLION ONCE THE CLIP IS POSISTIONED, ATTACH IT TO THE VERTICAL MULLION WITH (4) FOUR “TEK” SCREWS SUPPLIED WITH THE SUNSHADE CLIP “K” PACKAGE. “TEK” SCREWS NOTE: CARE MUST BE TAKEN WHEN TIGHTENING THE TEK SCREWS. IT IS EXTREMELY CRITICAL THAT EACH TEK SCREW BE COMPLETELY “SEATED” WITHOUT STRIPPING OUT THE HOLE IN THE MATERIAL OR TWISTING OFF THE HEAD OF THE SCREW.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION XI: SUNSHADE CLIP ATTACHMENT AT S.S.G VERTICAL MULLION AFTER THE SUNSHADE CLIP IS SECURELY ATTACHED TO THE MULLION, THE WALL IS READY FOR COMPLETION IN ACCORDANCE WITH THE STANDARD INSTALLATION INSTRUCTIONS. SEE SECTION VII FOR SUNSHADE LADDER ATTACHMENT INSTRUCTIONS.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION XII: SUNSHADE CLIP ATTACHMENT AT VERTICAL 90 DEGREE MULLION 90 DEGREE CORNER MULLION [CAPTURED OR S.S.G.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION XII: SUNSHADE CLIP ATTACHMENT AT VERTICAL 90 DEGREE MULLION INSERT CORNER SUNSHADE CLIP IN MULLION SLOT AS SHOWN, ROTATE DOWN AS SHOWN TO ALIGN HOLES IN CLIP WITH HOLES IN THE MULLION.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION XII: SUNSHADE CLIP ATTACHMENT AT VERTICAL 90 DEGREE MULLION BOLT THROUGH MULLION WITH STACK OF FLAT WASHER, ALUMINUM SPACER BUSHING, THROUGH HOLES IN CLIP, OPPOSITE SIDE ALUMINUM SPACER BUSHING, FLAT WASHER, LOCK WASHER, AND HEX NUT. FINGER TIGHTEN ONLY! USING A TRI-SQUARE MAKE SURE THE CLIP IS PERPENDICULAR TO THE VERTEX OF THE VERTICAL MULLION NOTE: THE BUSHING LENGTH WILL VARY BY MULLION NUMBER.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION XII: SUNSHADE CLIP ATTACHMENT AT VERTICAL 90 DEGREE MULLION TORQUE THE THROUGH BOLTS TO 80 IN/LBS. AND SEAL THE VOID AROUND THE CLIP AND MULLION WITH SEALANT. AFTER THE 90 DEGREE CORNER SUNSHADE CLIP IS SECURELY ATTACHED, THE WALL IS NOW READY FOR COMPLETION IN ACCORDANCE WITH THE STANDARD CURTAIN WALL INSTALLATION INSTRUCTIONS.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION XIII: SUNSHADE CLIP ATTACHMENT UTILIZING BUTT JOINTED 2½” OUTRIGGER CLIP LOCATE & PLACE LOWER PRESSURE PLATE W/ TYPICAL GASKETS INSTALLED. NOTE: TOP OF LOWER PRESSURE PLATE SHOULD BE 6½” BELOW THE CENTERLINE OF THE SUNSHADE OUTRIGGER CLIP.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION XIII: SUNSHADE CLIP ATTACHMENT UTILIZING BUTT JOINTED 2½” OUTRIGGER CLIP INSERT TWO 3” LONG PIECES OF ¾” CLOSED CELL BACKER ROD BEHIND LOWER PRESSURE PLATE. BACKER ROD SHOULD EXTEND ABOVE LOWER PRESSURE BY 1” TO 2”.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION XIII: SUNSHADE CLIP ATTACHMENT UTILIZING BUTT JOINTED 2½” OUTRIGGER CLIP LOCATE AND PRESS IN 12.5” LENGTH OF THERMAL ISOLATOR AS IDENTIFIED BY THE SHOP DRAWINGS INTO THE MULLION TONGUE. THE ISOLATOR SHOULD BE LOCATED ¼” ABOVE THE LOWER PRESSURE PLATE. NOTES: FASTENER QUANTITY AND TYPE SHOULD BE BASED ON STRUCTURAL REVIEW AND IDENTIFIED ON THE SHOP DRAWINGS.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION XIII: SUNSHADE CLIP ATTACHMENT UTILIZING BUTT JOINTED 2½” OUTRIGGER CLIP INSERT TWO 3” LONG PIECES OF ¾” CLOSED CELL BACKER ROD BEHIND SUNSHADE CLIP. BACKER ROD SHOULD EXTEND ABOVE THE SUNSHADE CLIP BY 1” TO 2”.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION XIII: SUNSHADE CLIP ATTACHMENT UTILIZING BUTT JOINTED 2½” OUTRIGGER CLIP LOCATE & PLACE UPPER PRESSURE PLATE W/ TYPICAL GASKETS INSTALLED. NOTE: THE UPPER PRESSURE PLATE SHOULD BE LOCATED ¼” ABOVE THE SUNSHADE CLIP.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION XIII: SUNSHADE CLIP ATTACHMENT UTILIZING BUTT JOINTED 2½” OUTRIGGER CLIP APPLY SEALANT BETWEEN THE SUNSHADE CLIP AND BOTH PRESSURE PLATES. TOOL SEALANT INTO JOINT AND SMOOTH.
SERIES 5600 CENTER TONGUE SUNSHADE CLIP INSTALLATION MANUAL 6/2012 SECTION XIII: SUNSHADE CLIP ATTACHMENT UTILIZING BUTT JOINTED 2½” OUTRIGGER CLIP LOCATE AND APPLY THE LOWER AND THEN THE UPPER MULLION COVER.