VR-CM50 CONSOLE SYSTEM INSTALLATION GUIDE Second Printing February 1996 Supersedes 004-3039-274 May 1995
VR-CM50 CONSOLE SYSTEM INSTALLATION GUIDE Copyrightď›™ 1995 by the E.F. Johnson Company The E.F. Johnson Company designs and manufactures two-way radio equipment to serve a wide variety of communications needs. Johnson produces equipment for the mobile telephone and land mobile radio services which include business, industrial, government, public safety, and personal users. In addition, Johnson designs and manufactures electronic components used in communications equipment and other electronic devices.
TABLE OF CONTENTS 1 PRE-INSTALLATION INFORMATION 1.1 RECEIVING INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VISIBLE LOSS OR DAMAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONCEALED LOSS OR DAMAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS (CONT.) 4 CRT-BASED ELECTRONICS ASSEMBLY PART I 4.1 4.2 4.3 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 INSTALL THE PC/UPS SLIDE TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 CRT INTERFACE PROCESSOR (CIP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS (CONT.) 2-14 2-15 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 3-18 4-1 4-2 4-3 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 14 CARD RELAY PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 CPP POWER SUPPLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 SAMPLE CONSOLE LAYOUT . . . . .
PRE-INSTALLATION INFORMATION SECTION 1 PRE-INSTALLATION INFORMATION 1.1 RECEIVING INFORMATION tor, PC and UPS units for CRT-based consoles. You are strongly advised to save at least one shipping carton for each of these devices in the event a return for repair is needed. IMPORTANT This merchandise was carefully packed and thoroughly inspected before leaving our factory. Responsibility for its safe delivery was assumed by the carrier upon acceptance of the shipment.
PRE-INSTALLATION INFORMATION 1.1.5 TOOLS REQUIRED If you are installing cabinetry, the tools required for those assemblies are listed in Section 3.
CENTRAL PROCESSOR PACKAGE INSTALLATION SECTION 2 CENTRAL PROCESSOR PACKAGE INSTALLATION 2.1 LOCATION OF THE CENTRAL PROCESSOR PACKAGE (CPP) 7. A connection to an outside telephone line is required for diagnostic modem access. If a dedicated modem line cannot be provided, an administrative line or a phone patch line can be used by routing the line through the modem.
CENTRAL PROCESSOR PACKAGE INSTALLATION Figure 2-1 REAR VIEW - JOINING TWO CPU CABINETS February 1996 Part No.
CENTRAL PROCESSOR PACKAGE INSTALLATION 2.3 CONNECTION OF THE CENTRAL PROCESSOR PACKAGE CABLES will be found in a document titled "Installation Notes" at the front of the "Customer Data" Section in in Volume 1 of the VR-CM50 Console Service Manual. When multiple CPP cabinets are reuired, the system layout will have been designed to minimize the cabling needed between cabinets.
CENTRAL PROCESSOR PACKAGE INSTALLATION 2.4 MOUNTING OF SURGE ARRESTOR BOXES AND GROUND BRACKET 2.4.2 WALL OR PANEL BOARD INSTALLATION Use 1/4" diameter screws (not furnished) to attach the surge arrestor boxes and the common ground bracket assembly to the wall. Wall mount keyholes (see Figure 2-3) are provided on the surge arrestor boxes. If the wall is of masonry construction, again, the use of a plywood sub-panel is recommended. 2.4.
CENTRAL PROCESSOR PACKAGE INSTALLATION 2.5 GROUNDING THE SYSTEM The VR-CM50 uses a STAR GROUNDING SYSTEM (below) in which each console is individually bonded to a common point at the CPP using a #6 insulated wire. Connectivity instructions with exploded views are continued on the following pages. Proper grounding is the single most important consideration in installing the system.
CENTRAL PROCESSOR PACKAGE INSTALLATION Figure 2-5 COMMON GROUND BRACKET ASSEMBLY 2.6 GROUNDING INSTALLATION placement of the connections on the common ground bracket assembly. Use #4 THHN wire to connect to the ground clamp. #1 Lug #3 Lug Connect a #6 THHN bare ground wire to the TOP RIGHT (first) copper lug on the common ground bracket assembly to all RTL kits (make this by taking a length of the #6 THHN wire and stripping it).
CENTRAL PROCESSOR PACKAGE INSTALLATION 2.7 CPP I/O PANELS Fourteen card CPPs have a single I/O panel as shown in Fig. 2-9. This panel is at the lower left side of the cabinet as viewed from the rear. This panel is fixed in position - no rear access is required. CPPs with a capacity of twenty or more cards will have one or more CPP I/O panels as shown in Figure 2-6. If there is more than one I/O panel, each panel is numbered. The I/O panels are hinged to allow easy access to the rear of the card cages.
CENTRAL PROCESSOR PACKAGE INSTALLATION 2.8 SAMPLE CUSTOMER DATA SHEETS SAMPLES 2, 3 and 4. A sample Auxiliary Control Relay Assignments report is shown as SAMPLE 5. These can be found on the following pages. The Customer Data Sheets which are included in the VR-CM50 Console Service Manual, Volume 1, will detail the connector and pair assignments for all I/O functions.
CENTRAL PROCESSOR PACKAGE INSTALLATION Figure 2-8 RTL I/O PANEL ASSIGNMENTS Figure 2-9 VOTING COMPARATOR DISPLAY/CONTROL MODULE 2-9 February 1996 Part No.
CENTRAL PROCESSOR PACKAGE INSTALLATION Figure 2-10 LOGGING RECORDER Figure 2-11 AUXILIARY CONTROL RELAY ASSIGNMENTS February 1996 Part No.
CENTRAL PROCESSOR PACKAGE INSTALLATION 2.9 WIRING OF SURGE ARRESTOR BOXES installations use all pairs present on the surge arrestor block, some installers prefer to use individual 24 gauge solid twisted pair cross-connect wires rather than a 25 pair cable. Dress the cable or wire pairs using standard telephone wire management devices and techniques to effect a neat installation.
CENTRAL PROCESSOR PACKAGE INSTALLATION 2.10 DISPATCH POSITION CONNECTIONS Table 2-3 STANDARD COLOR CODE ASSIGNMENTS CABLE Pair 1 Pair 2 Pair 3 Pair 4 Pair 5 Pair 6 Pair 7 Pair 8 Pair 9 Pair 10 Pair 11 Pair 12 Pair 13 Pair 14 Pair 15 Pair 16 Pair 17 Pair 18 Pair 19 Pair 20 Pair 21 Pair 22 Pair 23 Pair 24 Pair 25 February 1996 Part No.
CENTRAL PROCESSOR PACKAGE INSTALLATION 2.14 MODEM INSTALLATION Typically, logging recorder audio appears on connector P14 on the standard I/O panel (connector P7 on 14 card CPP cabinets). If the CPP is housed in more than one cabinet, a separate logging recorder output will be provided from each cabinet to minimize the need for intercabinet wiring. Logging recorder connections are defined in reports titled RTL I/O PAIR ASSIGNMENTS , as shown in Figure 2-10.
CENTRAL PROCESSOR PACKAGE INSTALLATION tions. The application of AC line voltage to an A or B input terminal will cause serious damage to the processor circuitry. relays 9 through 16 mount at the top of the panel. The Customer Data Sheets which are included in the VR-CM50 Console Service Manual, Volume 1, will define the relay panel assignments for all Auxiliary I/ O functions.
CENTRAL PROCESSOR PACKAGE INSTALLATION 2.16 CONNECTION TO AUXILIARY CONTROL FUNCTIONS (14 Card Central Cabinet) CPU main Relay Panel as shown in Figure 2-14. The TDM-AUX/E8 accessory provides relays 9 through 16, just as in the larger cabinets. In this package however, the accessory relay strip is stacked above the primary relay strip as shown in Figure 2-14 with addition of AUX/E8. The 14 card Central Processor can accommodate only one Auxiliary Control Relay card with a maximum of 16 relays.
CENTRAL PROCESSOR PACKAGE INSTALLATION 2.17 PA SYSTEM FEED 3. PA PTT is obtained from terminals K1 an K2. PTT is an isolated, normally open dry contact closure, which may be wired into the audio path or used to control an amplifier gate (preferable). The CPP can be connected to a building public address to permit paging via the dispatch console(s). The console(s) must be equipped with programming option TDM-OP431 or TDV-OP431 to use this feature. 2.18 CONNECTIONS TO AC POWER 1.
CABINETRY ASSEMBLY FOR CRT CONSOLE SYSTEMS SECTION 3 CABINETRY ASSEMBLY FOR CRT CONSOLE SYSTEMS 3.1 INTRODUCTION 3.3 CONSOLE ARRANGEMENT This section contains the instructions to assemble VR-CM50 CABINETRY. If you purchased a complete VR-CM50 system, most electronic components will be pre-installed in your VR-CM50 cabinetry. Consoles are shipped in 2, 3 or 4 bay sections depending on the final cabinet configuration.
CABINETRY ASSEMBLY FOR CRT CONSOLE SYSTEMS 3.4 MAIN CONSOLE ASSEMBLY 4. Remove the front and rear keylocked enclosure panels from each bay and set them aside. CAUTION Keylocks will scratch keylock enclosure panels if they are stacked or leaned against each other. 5. Accurately place the console section at its final location before continuing with STEP 3. 6. Using #1/4-20 x 3/4 hex bolts and #1/4-20 x 3/4 Keps nuts, attach the console sections together using pass-through holes in the sides.
CABINETRY ASSEMBLY FOR CRT CONSOLE SYSTEMS Figure 3-4 FORMICA SURFACE ARRANGEMENT 2. Mark the console face where the breaks occur in the Formica writing surface. The marks should be made below the writing surface plane so that they will be hidden when the Formica is installed. 3.7 WRITING SUPPORT RAIL MOUNTING The writing support rails are necessary for mounting and providing support to the Formica writing surfaces of consoles.
CABINETRY ASSEMBLY FOR CRT CONSOLE SYSTEMS Figure 3-6 WRITING SUPPORT RAIL MOUNTING 2. Fasten the writing support rail with three #1/4-20x3/ 4 Keps nuts as shown in Figure 3-6. One support rail must be used on either side of writing surface break as previously marked. NOTE: If the console has a keyboard recess, a shorter keyboard support rail is used in place of a writing support rail. Refer to Figure 3-11. 3. All other bays use only one support rail per bay as shown in Figure 3-6.
CABINETRY ASSEMBLY FOR CRT CONSOLE SYSTEMS 3. Pass the driver through the access in the bottom of the support rail and drive #10x3/4" flakeboard screws* up into the Formica writing surface. Refer to Figure 3-9. 4. Align as necessary using an electric screwdriver with a #2 Phillips driver. NOTE: Hex extensions or long hex drivers will not pass through the holes. CAUTION Use only VR-CM50-provided flakeboard screws to fasten the writing surface. Longer screws will protrude through the Formica surface.
CABINETRY ASSEMBLY FOR CRT CONSOLE SYSTEMS Figure 3-10 FORMICA WRITING SURFACE AND TRIM 3.9 FORMICA WRITING SURFACE AND TRIM Replace all keylocked enclosure panels. The standard mechanical assembly is now complete. If your console configuration has optional equipment, PLEASE CONTINUE. 1. Align the Formica writing surface end trim with the double holes in the last writing support rail. Use the bottom-most hole, on the rail, to mount the Formica writing surface end trim. 3.10 CABINETRY OPTIONS 2.
CABINETRY ASSEMBLY FOR CRT CONSOLE SYSTEMS cabinetry consisting of a pie-shape sections along with 2 or more cabinet bays in-line before the turn, one (1) stabilizer kit only is required at the end opposite the pie-shaped section. For assembly purposes, each console that is required to have a stabilizer installed, is identified with a label: Mount Stabilizer Leg Here 1. Align the stabilizer leg with the bottom holes of the console bay as indicated. 2. Fasten with two (2) # -20x hex bolts. 3.
CABINETRY ASSEMBLY FOR CRT CONSOLE SYSTEMS 3.10.4 UNIVERSAL PENCIL DRAWER MOUNTING (OPTION 4) 3. Attach the typewriter extension support to the typewriter extension using four (4) 10x3/4 flakeboard screws. (On 21" typewriter extensions, five (5) 10x3/4 flakeboard screws are used). 1. Remove the pencil drawer from the mounting frame by depressing the black slide retainers. Refer to Figure 3-14. 4. Attach the entire assembly to the position desired on the Formica writing surface.
CABINETRY ASSEMBLY FOR CRT CONSOLE SYSTEMS 2. Mount the CRT Monitor Shelf The monitor shelf is mounted in the base section of the FC192 cabinet. Refer to Figure 3-18. a. Snap Tinnerman clips to the 6th hole counting down from the top of the lower frame side on both the front left and right sides of the cabinet. b. Snap Tinnerman clips to the 8th hole counting down from the top of the lower frame side on both the rear left and right sides of the cabinet. c.
CABINETRY ASSEMBLY FOR CRT CONSOLE SYSTEMS Figure 3-18 CRT MONITOR SHELF Table 3-1 MONITOR SHELF HARDWARE Qty. 16 12 4 4 4 2 1 1 1 February 1996 Part No. 004-3039-274 Part No. 280621122400 280114122408 280129122416 280359120010 141140093B 144153069 144153161I 144153161R 144153162 Description Tinnerman Clips 12-24x1/2 Pan Head Philips Screw 12-24x1 Truss Head Philips Screw #12 Black Nylon Washer "EIA" Shim 10.
CRT-BASED ELECTRONICS ASSEMBLY PART I SECTION 4 CRT-BASED ELECTRONICS ASSEMBLY PART I 4.1 INTRODUCTION 4. Slide the Slide Tray Assembly onto the slide mounts. Refer to Figure 4-1. Since you have purchased the E.F. JOHNSON console system as electronics only and intend to use another manufacturer s cabinetry, these install instructions will have to be interpreted broadly. 4.2 INSTALL THE PC/UPS SLIDE TRAY Table 4-1 PC UPS OPTION NUMBERS PC CPU Part No.
CRT-BASED ELECTRONICS ASSEMBLY PART I Figure 4-2 CIP POWER SUPPLY NOTE: If the CIP power-supply and the CIP tray are being mounted over the monitor in a 5 or 10 turret, a shield plate has to be installed between the monitor and turret. Use a 16 ga cold rolled steel magnetic shield plate. The part number used in cabinetry is 144113434. Mount The CIP Tray A B C D E F G 1.
CRT-BASED ELECTRONICS ASSEMBLY PART I 3. After the CIP tray is mounted, connect the following cables using Table 4-5. 4. Mount the panel microphone (TDV-OP402/HR) to the CIP: All other microphone options, i.e., Dual Arm Boom Microphone (TDV-OP403), Desk-Top Microphone (TDV- OP404), and Auxiliary Microphone Location (TDV-OP405), have customer specific installation requirements and will not be included in this Installation Guide.
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CRT-BASED ELECTRONICS ASSEMBLY PART II SECTION 5 CRT-BASED ELECTRONICS ASSEMBLY PART II 7. Place the PC UPS (TDV-OP400/XX) onto the swivel mount so that the feet engage the holes. Refer to Figure 4-1. 5.1 INTRODUCTION 5.3 CONNECT THE PC CPU AND PC UPS POWER CORDS If you have ordered a CRT-Based console system installed in E.F. JOHNSON cabinetry, most of the assembly will already have been done at the factory.
CRT-BASED ELECTRONICS ASSEMBLY PART II 5.4 CONNECT THE CRT INTERFACE PROCESSOR (CIP) TRAY CABLES Refer to Figure 5-2 and Table 5-2.
CRT-BASED ELECTRONICS ASSEMBLY PART II 5.5 INSTALL THE CRT MONITOR 5.6.2 INSTALL THE TOUCHSCREEN 5.5.1 CRT MONITOR CONNECTIONS Install the Touchscreen: Place the Touchscreen onto the monitor, slipping the sides of the touchscreen over the tabs you just installed, as shown in Figure 5-3. Refer to Figure 5-1. 1. Plug the female end of the IEC cord into the CRT monitor. 2. Plug the other end of the IEC cord into the 2nd top outlet on the PC UPS.
CRT-BASED ELECTRONICS ASSEMBLY PART II 5.7 INSTALL CRT TRACKBALL OPTION/ MOUSE OPTION 4. Install the black trim strip (141230970A). 5. Secure the tray using the four 12-24x1" black truss head screws (280129122406) and #12 black nylon washers (280359120010) provided. TRACKBALL OPTION - TDV-OP490 MOUSE OPTION - TDV-OP491 Plug the DE9-M connector into the PC CPU (COM 2) Mouse/Trackball DIN. Refer to Figure 5-1. 5.
CRT-BASED ELECTRONICS ASSEMBLY PART II 1. Remove the hole plug from the left side of the headset jack housing. 5.11 CONNECTING A TELEPHONE INSTRUMENT TO THE TELCO INTERFACE 2. Install the volume control (4751904Z5001) in the housing in the place of the hole plug. The telephone instrument must be headset compatible. The instrument must have a separate mic path and earpiece path. The telephone instrument should also provide a contact closure output when a line is selected.
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EQUIPMENT CHECK-OUT AND ADJUSTMENTS SECTION 6 EQUIPMENT CHECK-OUT AND ADJUSTMENTS 6.1 INITIAL POWER-UP AND CHECK-OUT 4. Check the Printer Output Report. n The printer should begin to print the startup log immediately upon power-up. This printout will require several seconds to complete. Large systems may require nearly a minute to complete the report. IMPORTANT Be sure AC power is available at the outlets.
EQUIPMENT CHECK-OUT AND ADJUSTMENTS The Tx and Rx levels between the CPP and the Console are fixed and cannot be adjusted. The nominal level is 0 dBm across 600W. If the console is being operated through a Remote Interface Adapter (RIA), level adjustment is automatically maintained through ALC amplifiers. 7. Observe the LEDs on the channel modules. On module-based consoles, each channel module should have either the yellow or green LED adjacent to the volume control on.
EQUIPMENT CHECK-OUT AND ADJUSTMENTS NOTE: The ENCDR control does not affect the output of the internal keypad encoder on the control tray. Paging tones are actually generated on the LIC card, not in the control tray. Headset Receive Limit The receive audio sensitivity and the method of handling audio overload varies widely among headset manufacturers.
EQUIPMENT CHECK-OUT AND ADJUSTMENTS SCREEN 1 ______________________________________________________________________________________ TOUCH THE UPPER LEFT POINT USING ONLY ONE FINGER FINGER SHOULD BE PERPENDICULAR TO SCREEN HOLD FINGER IN PLACE UNTIL YOU ARE INSTRUCTED TO REMOVE IT Press ANY key to ABORT calibration ______________________________________________________________________________________ SCREEN 2 ______________________________________________________________________________________ AFTER PRES
