Specifications

VC 5000 (PDF FORMAT) 14 ©Copyright Eaton Corp., 2010. All rights reserved.
Do not use compressed air to blow dust
accumulations out of the backing plates.
Although the friction material does not con-
tain asbestos, the dust created as the friction
material wears, along with the dust from the
operating environment, may irritate the respi-
ratory system.
4.1.1.3 Air Control Components - Check for proper adjust-
ment of the air control components. Make sure the
safety pressure switches, if used are set correctly.
Repair any air leaks as discovered.
4.1.2 Partial or complete disassembly is required to inspect
the following items:
4.1.2.1 Drum Diameter Wear - Check the O.D. of the drum
and compare to the values shown on Table 6. Minor
heat-checking may be removed by machining the
drum O.D. If the drum has been subjected to exces-
sive heat, the open end may flare out, giving the
impression that the drum has not worn. It is therefore
important to check the diameter at several locations
across the face.
Example: 16VC600 - Original Drum Diameter = 16.00 inches
(406 mm).
Minimum allowable drum diameter is:
16 inch (406 mm) - 0.09 inch (2 mm) = 15.91inch (404 mm).
Operation of the clutch or brake on a drum that
has worn or has been machined to less that
minimum allowable diameter will result in dam-
age to the element components.
4.1.2.2 Air Actuating Tube - Check that the tube has not
been damaged by excessive heat. If any portion of the
tube is hard or charred, the tube must be replaced.
Check for any blisters, which would indicate ply sepa-
ration. A tube in this condition must also be replaced.
4.1.2.3 Friction Shoe Lining Wear - If the linings are glazed,
they may be lightly sanded to remove the glazing
PROVlDlNG THEY DO NOT CONTAlN ASBESTOS.
Clean the edge of the lining and note the
presence of a blue stripe and a white stripe
along with brass flakes in the friction mate-
rial. If the above exists, the linings contain
asbestos. Using the appropriate precautions
for working with asbestos, remove the linings
and dispose of properly. DO NOT ATTEMPT
TO SAND FRICTION MATERIAL CONTAINING
ASBESTOS.
When working with any friction material,
regardless of whether or not it contains
asbestos, always wear approved safety
equipment.
4.1.2.4 Uneven Friction Lining Wear - Tapered wear across
the friction surface typically indicates a worn drum
and/or misalignment. If two or more adjacent shoes
are worn on one end only, the air actuating tube has
most likely developed a ply separation at that location.
4.1.2.5 Backing Plate Wear - Wear on the ends of the back-
ing plates from bearing against the side plates is indic-
ative of misalignment or thrusting. If wear is on one
end only, and uniform for all backing plates, a worn
drum may be causing the shoes to thrust as the ele-
ment engages. If wear exists on both ends of all of the
backing plates, excessive misalignment is probably
the cause. Slight notching in the torque bar cavity is
normal; however, if the notching occurs in a short
amount of time, check shaft alignment. If both walls in
the torque bar cavity are notched, there may be a sig-
nificant vibration (torsional) problem.
TABLE 6
DRUM WEAR LIMITS
NARROW SERIES
Element Size
Minimum Allowable wear
on Drum Diameter* inch
(mm)
11.5VC500 thru 16VC600 0.09 (2)
20VC600 thru 24VC650 0.12 (3)
28VC650 0.19 (5)
33VC656 thru 42VC650 0.19 (5)
WIDE SERIES
12VC1000 thru 16VC1000 0.09 (2)
20VC1000 thru 24VC1000 0.13 (3)
28VC1000 0.19 (5)
32VC1000 thru 38VC1200 0.19 (5)
42VC1200 thru 46VC1200 0.25 (6)
52VC1200 thru 76VC2000 0.25 (6)
*Note: The number preceding the letters ‘VC” in the ele-
ment size designates the original drum diameter in inches.