Specifications
VC 5000 (PDF FORMAT) 14 ©Copyright Eaton Corp., 2010. All rights reserved.
Do not use compressed air to blow dust 
accumulations out of the backing plates. 
Although the friction material does not con-
tain asbestos, the dust created as the friction 
material wears, along with the dust from the 
operating environment, may irritate the respi-
ratory system.
4.1.1.3 Air Control Components - Check for proper adjust-
ment of the air control components. Make sure the 
safety pressure switches, if used are set correctly. 
Repair any air leaks as discovered.
4.1.2 Partial or complete disassembly is required to inspect 
the following items:
4.1.2.1 Drum Diameter Wear - Check the O.D. of the drum 
and compare to the values shown on Table 6. Minor 
heat-checking may be removed by machining the 
drum O.D. If the drum has been subjected to exces-
sive heat, the open end may flare out, giving the 
impression that the drum has not worn. It is therefore 
important to check the diameter at several locations 
across the face.
Example: 16VC600 - Original Drum Diameter = 16.00 inches 
(406 mm).
 Minimum allowable drum diameter is:
16 inch (406 mm) - 0.09 inch (2 mm) = 15.91inch (404 mm).
Operation of the clutch or brake on a drum that 
has worn or has been machined to less that 
minimum allowable diameter will result in dam-
age to the element components.
4.1.2.2 Air Actuating Tube - Check that the tube has not 
been damaged by excessive heat. If any portion of the 
tube is hard or charred, the tube must be replaced. 
Check for any blisters, which would indicate ply sepa-
ration. A tube in this condition must also be replaced.
4.1.2.3 Friction Shoe Lining Wear - If the linings are glazed, 
they may be lightly sanded to remove the glazing 
PROVlDlNG THEY DO NOT CONTAlN ASBESTOS.
Clean the edge of the lining and note the 
presence of a blue stripe and a white stripe 
along with brass flakes in the friction mate-
rial. If the above exists, the linings contain 
asbestos. Using the appropriate precautions 
for working with asbestos, remove the linings 
and dispose of properly. DO NOT ATTEMPT 
TO SAND FRICTION MATERIAL CONTAINING 
ASBESTOS.
When working with any friction material, 
regardless of whether or not it contains 
asbestos, always wear approved safety 
equipment.
4.1.2.4 Uneven Friction Lining Wear - Tapered wear across 
the friction surface typically indicates a worn drum 
and/or misalignment. If two or more adjacent shoes 
are worn on one end only, the air actuating tube has 
most likely developed a ply separation at that location.
4.1.2.5 Backing Plate Wear - Wear on the ends of the back-
ing plates from bearing against the side plates is indic-
ative of misalignment or thrusting. If wear is on one 
end only, and uniform for all backing plates, a worn 
drum may be causing the shoes to thrust as the ele-
ment engages. If wear exists on both ends of all of the 
backing plates, excessive misalignment is probably 
the cause. Slight notching in the torque bar cavity is 
normal; however, if the notching occurs in a short 
amount of time, check shaft alignment. If both walls in 
the torque bar cavity are notched, there may be a sig-
nificant vibration (torsional) problem.
TABLE 6
DRUM WEAR LIMITS
NARROW SERIES
Element Size
Minimum Allowable wear 
on Drum Diameter* inch 
(mm)
11.5VC500 thru 16VC600 0.09 (2)
20VC600 thru 24VC650 0.12 (3)
28VC650 0.19 (5)
33VC656 thru 42VC650 0.19 (5)
WIDE SERIES
12VC1000 thru 16VC1000 0.09 (2)
20VC1000 thru 24VC1000 0.13 (3)
28VC1000 0.19 (5)
32VC1000 thru 38VC1200 0.19 (5)
42VC1200 thru 46VC1200 0.25 (6)
52VC1200 thru 76VC2000 0.25 (6)
*Note: The number preceding the letters ‘VC” in the ele-
ment size designates the original drum diameter in inches.










