Industrial Series Electric Hot Water Boiler EB-NB Series Installation & Operating Manual See page 1 Specification Chart for specific model by voltage and kW size. Evaluate utility service/utility transformer feed. EB-NB series boilers are manufactured to utilize either of the two common 3-phase electrical feeds. 3-Phase Y, with neutral and ground – The internal wiring configuration of the EB-NB boiler does not require a neutral. This unit is manufactured and shipped without ground fault protection.
Table of Contents Specification Table 1 Dimensional Drawings 2 Handling & Storage 3 Placement & Mechanical Information 3 Installation Requirements 5 Electrical Installation Preparation 6 Power Feed 7 Control Box 7 Additional Safety Control Options 8 Multiple Boilers, Same System 8 Dual Boilers/Dual System 8 Setup/Programming 9 Understanding the Product Display 9 Hardware Setup 11 Software Setup 12 System Setup 13 Sensor Calibration 16 Fault Tracker 17 Outdoor Reset Parame
Specification Table Electric Supply Model Volts kW Amps 3-Phase Total Amps Btu/h Output Feed #1† Steps Feed #2† Element Quantity Flow Rate @20° ∆T Required GPM Boiler Weight EB-NB-60-600 600 60 58 204,729 58 – 5 5 @ 12 21 685 EB-NB-72-600 600 72 70 245,675 70 – 6 6 @ 12 25 690 EB-NB-84-600 600 84 81 286,620 81 – 7 7 @ 12 29 695 EB-NB-96-600 600 96 93 327,566 93 – 8 8 @ 12 33 698 EB-NB-108-600 600 108 104 368,512 58 47 9 9 @ 12 37 700 EB-NB-1
Dimensional Drawings 12/28/2018 2 BI804
Handling & Storage Receiving It is the receiver’s (person and/or company signing off on the receiving Bill of Lading) responsibility to inspect for shipping damage. All shipping claims must be made by the receiver. Verify receipt of a pallet. Storage This electric boiler, packed or unpacked, shall not be exposed to rain, snow, or other adverse environment. This product is designed for in-building storage and installation only.
Piping Connections The pipe extensions outside of the boiler cabinet are permanently welded to the vessel. Caution must be used to make sure field piping is properly threaded so damage does not result requiring field repair or a replacement (not under warranty) vessel. New Installation Piping connections and valves must comply with state and/or local codes, in addition to compliance with ANSI piping requirements.
Water Treatment Water treatment is strongly suggested to prevent scale deposits, corrosion from acids, oxygen, and other harmful elements within the specific water supply. It is the installer or user’s responsibility to verify water quality and maintain acceptable water quality throughout the life of this product. A qualified water treatment specialist should be consulted to establish proper water treatment program.
Electrical Installation – Preparation Typical external requirements – depending upon the electrical utility servicing the site, this model typically is added to the general service as a 3 Ø “Y” source. If the service is delta (unbonded neutral) with dedicated utility transformer, verify ground fault, a ground fault monitor may be required to maintain warranty. See nameplate and/or Specification page for 3-phase operating voltage rating and kW rating to determine service entrance size.
Electric Installation – Power Feed Using the information from the previous section, it is the installer’s responsibility for proper 3-phase power feed and safety grounding per NEC and CEC electric codes. See page 1 for distribution between the two feeder terminal blocks. Feed #1 always has 8 or less stages. Prepare service conductor cables and torque as required within the terminal block as required for the installer selected cable type and size.
Additional Safety Control Options Remote or boiler room stop switch – a field provided stop switch with a normally closed contact can be easily wired into TB1-1 and 2. Simply remove the factory provided black/yellow jumper between 1 and 2 and connect the normally closed stop switch. If it is a push/pull (internal to stop switch), the alarm monitor LED will identify this function. Additional external low water cutoff – this can also be looped into the TB1-1 and 2 mentioned above.
Setup/Programming This boiler is supplied with a display. There are a multitude of setup functions on this display. Exhaustive research has been done to determine a “typical” application for the boiler. From the factory, this boiler is set to meet this typical application. Using the display, the Industrial Boiler can be reconfigured to meet your application. Understanding the Product Display The Industrial Boiler includes a 4-line OLED display with a set of navigation buttons.
Display Line 1, MODES OFF EL HEAT ON SB HEAT ON FAULT If there is no active heat call to the Industrial Boiler, the OLED will display a mode of “OFF”. This means no heat is being generated from the heating system. Indicates there is a heat call requirement from the system thermostat. The Electric boiler portion of the heating system is receiving this input, and is actively working to heat the space. The stand by boiler is not active (if applicable).
Hardware Setup The Industrial Boiler product includes an outdoor sensor which is disconnected from the factory. Based on the condition of this outdoor sensor upon boiler power-up (connected or disconnected), the boiler will work to formulate its desired set point output temperature upon system thermostat demand in one of two ways: Connected: If the outdoor sensor is connected upon system power-up, the boiler will enable its outdoor reset function.
Software Setup Understanding System Setup and Configuration The display and configuration section of the display allows for system setup and calibration. NOTES: All changes made to the system will happen immediately. It is best not to make changes while the Industrial Boiler is actively operating (active heat call). Satisfy thermostat call before entering the setup up section of the display.
SYSTEM SETUP 12/28/2018 13 BI804
SYSTEM SETUP: SETUP / FAULTS: SET POINT: When operating this Electro Industries Industrial boiler in NON-outdoor reset mode (outdoor sensor not connected upon power-up), this value is the fixed set point output water temperature the boiler will try and achieve and maintain upon an active thermostat heat call.
DIFFERENTIAL: This is used to indicate to the logic board (non 0-10VDC mode) how tightly to maintain boiler target temperature. It must be noted that the lower the value used, the more boiler cycling will occur. This has direct relation to life span of the boiler contactors and other components. MAX STAGES: This is typically a factory setup screen, as the boiler is manufactured, we indicate to the logic board the amount of stages it has to work with (4 – 15 stages depending on boiler kW).
SENSOR CALIBRATION Use “ENTER” Button to increase value of digit selected. Use UP and DOWN buttons to move curser up and down Use LEFT and RIGHT buttons to move curser left and right OFFSET ST: If there is a need to calibrate the supply temperature sensor, enter in the desired offset. NOTE: The value entered is the offset, not sensor temperature. Pressing 075° will add 75° to the existing sensor reading. It will not cause the sensor to now equal 075°.
FAULT TRACKER Fault tracker is a read only function of the display. It allows you to view a history of the various faults for this boiler. You can clear / reset all faults by accessing the last screen in the string of screens. Press “YES” in the “CLEAR ALL” option will reset all to 0.
OUTDOOR RESET PARAMETERS 12/28/2018 18 BI804
OT @ 0°F SP: When operating this Electro Industries Industrial Boiler in outdoor reset mode (outdoor sensor connected upon power-up), set this value to your desired set point output water temperature when the outdoor temperature is 0°F. As the outdoor temperature fluctuates, the output water temperature desired with shift in an attempt balance the boiler output with the heat load requirement of the space. RANGE 40°F to 195°F.
DISPLAY VARIABLES DEFINED MULTI-BOILER BOILER: Enter the role this boiler will play in the heating system. Options: SINGLE: This indicates there are no other Electro Industries Industrial Boilers in this application. It will not attempt to interface with another boiler that does not exist. LEAD: This indicates that there is another Electro Industries Industrial Boiler in this application. LEAD setting tells this boiler that it is the lead boiler and it is in control of an external boiler.
MICRO RESET Certain setting changes made by display require a reset of the microcontroller. A power down reset of the boiler is an option, otherwise you can select to reset the microcontroller via this software selection.
SYSTEM HOOKUP PRIMARY APPLICATION WITH LMC SYSTEM HOOKUP PRIMARY APPLICATION WITHOUT LMC 12/28/2018 22 BI804
SYSTEM HOOKUP LEAD LAG BOILER SYSTEM HOOKUP 0 – 10VDC HOOKUP 12/28/2018 23 BI804
SYSTEM HOOKUP SENSORS 12/28/2018 24 BI804
Pre-Start General inspection – inspect all components, external and internal to assure there has been no damage during shipment or installation. Verify proper cabinet clearances on both sides and top and the internal is free of construction dirt and debris. Blowing out with an air hose is suggested. Verify all electrical connections are properly tightened and correct.
Temperature limits information – there are three temperature sensing monitors which will control the sequencer and electric elements. The control main control board, with its supply sensor, controls the stages to maintain a supply temperature represented by system configuration. This sensing monitor and control applies to outdoor reset or no outdoor reset. Auto reset limit, HL-2 – probe at the vessel top, fixed at 210° F (99° C), signals sequencer to shut down (auto resets at approximately 195° F (90.
Startup Inspection Comment – the words “power service” or “power source” refer to the 480/208/240 3-phase source dedicated to the electric elements. 1. All main unit staging CB’s should be off. The dead front inside panel is still probably off; this is okay because the installer needs to check the source voltage. The panel interlock switch is open thus contactors cannot pull in. 2. Verify the control box 120 CB is off and R to W input is open or off. 3.
Troubleshooting Power Source Electric element supply – the boiler vessel elements are fed from the main unit inside terminal block. Depending upon model number and configuration this may require 480, 208, or 240 3-phase. See specification model number chart on page 1 for specific installation requirement. This Electro-Boiler is designed and wired for a Delta electric element load arrangement.
Faulty sensor default – the OLED display indicates a sensor issue, but the boiler continues to function based upon a fixed default temperature within the logic. RT sensor – no default, this is not critical OT sensor – this is only active when outdoor sensor connected during power-up.
Emergency Override If this is not a dual boiler installation and in case of an absolute necessity to maintain building heat or freeze-up, the service technician or maintenance technician can consider rewire and manually operate the Sequencers. CAUTION WHEN OVERRIDING THE BUILT-IN CONTROLLERS IN THE FOLLOWING STEPS, ALL ALARM LIMITS ARE STILL ACTIVE AND WITHIN THE CONTROL CIRCUITRY. IT IS STRONGLY RECOMMENDED NO FURTHER BYPASS BE CONTEMPLATED OR USED IN ORDER TO MAINTAIN PROPER SAFETY.
Accessories Part Number Description EB-N-BAC Building Automation System BACnet Interface Module EB-N-LON Building Automation System LonWorks Interface Module EB-NB-***-**H 125 psi Vessel and Relief Valve Replacement Parts Part Number 5518 Heating Element – 20 kW 480V 5518-23 Heating Element – 23 kW 480V 5517 Heating Element – 15 kW 240V 5516 Heating Element – 12 kW 480V 5515 Heating Element – 15 kW 208V 5575 Element Gasket XPLG5580 Element Plug UFUSE0440 Fuse, 24V, 2A VLUG3660 TB, 4
INDUSTRIAL BOILER HOOKUP DRAWING CONTROL BOX (DOOR) 120 VAC, 15A GENERAL SERVICE ffi ,- - -------------7 (! ,--------------------------7 I MAIN UNIT J UTILITY LOAD CONTROL BOILER ELEM ENTS SOURCE POWER FEED SEE INSTALL M ANUAL, BI802, PAGES 1,6, AND 7. LMC UPCB5638 DETAIL r----�-, - THERMOSTAT OR BOILER START \ �----- , ' s,r,,J!b ---t+tF::l '---. ' \ II l \ \ ' \ I ( \ \ f ''---- -- / @ @ @ CJ @ (Q) GND CJ CJ L -----------_JV__ ----------J -- -- �------, (Q) (§)@e(§)
INDUSTRIAL BOILER STANDBY OIL BOILER - OPEN LINE VOLTAGE MAIN FEED TO FOSSIL FUEL BOILER NEUTRAL 120V CONTROL BOX (DOOR) 120 VAC, 15A GENERAL SERVICE & ,-----tr l e e UPCB5638 DETAIL ----- UTILITY LOAD CONTROL LMC I FOSSIL FUEL CONTROL PANEL -----------7 ! I I I \ \ ,, Ml� YIIC QII .Jb I:::: I � I Q\ K2 'ff .Jb 91s..J!b � :� I \ I I \"-,, � ---- // / I L_______ ----- _______J I '---. � / WARNING: RISK OF ELECTRIC SHOCK.
Electro Industries, Inc. 3-Phase Boiler Limited Product Warranty Effective September 1, 2008 Electro Industries, Inc.
THESE WARRANTIES DO NOT COVER: 1. Costs for labor for removal and reinstallation of an alleged defective product or product parts, transportation to Electro Industries, and any other materials necessary to perform the exchange, except as stated in this warranty. Replacement material will be invoiced to the distributor in the usual manner and will be subject to adjustment upon verification of defect. 2.