Product Manual

05/19/2016 8 BI514
MECHANICAL INSTALLATION – DUAL HEAT
CAUTION
Electro Industries Inc. requires the use of dielectric isolation between the boiler vessel supply
and return piping when the boiler is plumbed using copper or any other dissimilar metal.
Damage to the vessel caused by galvanic corrosion voids Electro Industries’ warranty.
Reference drawing BX504
1. Unpack the Electro-Boiler. The safety relief and pipe fittings are packed within a small carton.
2. In most dual heat installations this Electro-Boiler is plumbed in parallel with an existing oil, gas, or
wood boiler. If piped in series, the Electro-Boiler is generally at the gas/oil outlet; but for wood
boiler systems, the Electro-Boiler must be on the inlet sides. The standby boiler cannot be operated
as “hot boiler”. This will defeat the Electro-Boiler. Rewire as required using the included standby
boiler interface (brown wires).
3. Standard hydronic hot water heating practices apply. This procedure assumes adequate piping size to
meet the flow requirements of the specific boiler model, expansion tank, pump, zones, etc. are
properly designed and installed.
4. The Electro-Boiler must be positioned with the vessel vertical. The water IN/OUT ports must be at
the top. The unit will not function properly with the vessel in a horizontal position.
NOTE: Mount at least 20 inches above the floor to allow element removal and service at the
bottom.
5. Typically this unit is wall hung next to the existing boiler.
6. Use the ¾” pipe fittings to install the safety relief valve and air vent. Add the necessary piping to the
safety relief valve so that water damages do not occur in the surrounding area.
7. Connect the “hot” water line from the fossil fuel boiler to the Electro-Boiler "inlet". Connect the
Electro-Boiler "outlet" to the main feed line. When facing the Electro-Boiler vessel, the "outlet" is on
the LEFT.
8. If piping contains any "U" bend, an air vent may be required at the top.
9. When possible, isolating ball valves are recommended for easy servicing.
10. To ensure safe boiler operation and prevent element damage, the system should contain a pressure
regulator and an automatic water fill valve. Expansion tank may have an integral regulator and “port”
for water source hookup.
11. Depending upon water conditions, determine whether water additives are necessary.
12. Purge and fill water system. Do not allow the electric element to come on until the system is purged
and you have verified proper water circulation. If the pump is needed, short out the two orange wires
in order to operate the pump directly from its own 120 volt source.
13. Check for leaks.